Manitowoc Grove Crane GMK4100 Part 1 Driving Operating Manual PDF

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Manitowoc Grove Crane GMK4100 Part 1 Driving Operating Instructions Manual 3112343 – PDF DOWNLOAD

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Manitowoc Grove Crane GMK4100 Part 1 Driving Operating Instructions Manual 3112343 – PDF DOWNLOAD

Language : English
Pages : 818
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove Crane GMK4100 Part 1 Driving Operating Instructions Manual 3112343 – PDF DOWNLOAD

1 Overview 7
1 1 Identification 7
1 2 EC Declaration of Conformity 11
1 3 Documentation supplied 12
1 4 Information about the operating instructions 13
1 4 1 What do the symbols used mean? 13
1 4 2 How are the operating instructions structured? 15
Division 15
Structure of the chapters 15
Structure of the pages 16
1 4 3 How do I find the information I need? 17
Cross-references example 18
1 4 4 What information is available for operations planning? 20
1 5 Conversion table for US measurements 21
2 Basic safety instructions 25
2 1 Intended use 25
2 1 1 Improper use 26
2 2 Organisational measures 27
2 3 Qualifications of the personnel 29
2 4 Safety instructions for driving the truck crane 30
2 5 Safety instructions for crane operation 31
3 Operating elements for driving 35
3 1 Overview of the operating elements 35
3 1 1 On the outside of the truck crane 36
3 1 2 Driver’s cab 38
Overview 38
Behind the cover 40
3 1 3 Instrument panel 41
Left / right 41
Middle 42
3 1 4 Display, driver’s cab 44
3 1 5 Steering column / steering wheel 45
3 1 6 Transmission operating elements 46
3 1 7 Tachograph 47
3 1 8 ECOS control unit 48
3 1 9 ECOS display – main menu 50
3 1 10 ECOS display – submenus 52
Level adjustment system submenu 52
Settings submenu 54
Operating hours submenu 55
Warning submenu 55
Transmission emergency program submenu 56
Error submenu 57
3 1 11 Heating / Air-conditioning system 58
Standard heating system 58
Auxiliary heater 59
3 1 12 Sockets for hand-held control 60
3 1 13 Outrigger control units 61
3 2 Short description of the operating elements 63
3 2 1 Definition of positional references 63
Basic rules 63
Switches and buttons 64
3 2 2 General information on the operating elements 64
3 2 3 General rules for buttons and symbols on the display 65
3 2 4 Engine 66
Steering column 66
Multipurpose switch 66
Instrument panel 67
3 2 5 Electrical system 68
3 2 6 ECOS crane control 68
Control unit 68
3 2 7 Transmission 71
Transmission display 71
ECOS display 71
Operating elements 72
Instrument panel 73
3 2 8 Transfer case 75
Main menu 75
3 2 9 Final drive 76
3 2 10 Brakes 77
Service brake 77
Parking brake 78
Additional brakes 79
3 2 11 Steering / separate steering 80
ECOS display 80
Driver’s door 80
3 2 12 Suspension 81
3 2 13 Lighting / windscreen wipers / horn 82
Steering column 82
Instrument panel 82
Roof 84
3 2 14 Level adjustment system 84
3 2 15 Tachograph / speedometer 86
Tachograph 86
Speedometer 86
3 2 16 Diagnostics 87
Displays / submenu 87
3 2 17 On-board computer 88
3 2 18 Push-up roof 90
3 2 19 Windows, doors, keys 90
Window winder 90
Doors 91
Keys 91
3 2 20 Front flap 92
3 2 21 Storage compartment 92
4 Starting / turning off the engine for driving 95
4 1 Starting the engine from the driver’s cab 95
4 1 1 CHECKLIST: Starting the engine 95
4 1 2 CHECKLIST: if the temperature is low 98
4 1 3 Ladders and access ladders 99
Access ladders 99
Ladders 99
4 1 4 Refuelling 101
4 1 5 Checks before starting the engine 102
On the hydraulic tank 102
Battery master switch 102
Checking the hand-held control 103
4 1 6 Switching on the ignition 103
4 1 7 Lamp test / equalisation of the switching states 104
Lamp test 104
Equalisation of the switching states 105
4 1 8 Display – setting the brightness 106
4 1 9 To start the engine 107
Without flame start system 108
With flame start system 109
4 1 10 Checks after starting the engine 110
4 1 11 Control elements 111
Instrument panel 111
ECOS display 112
Display, driver’s cab 112
4 1 12 Setting the idling speed 113
4 2 Turning off the engine 115
4 2 1 On the ignition lock / with hand-held control 115
After turning off 115
4 2 2 With emergency stop switches 116
Resetting the emergency stop switch 116
4 3 Air intake inhibitor 117
Releasing the air intake inhibitor 117
5 Driving 121
5 1 Before driving 121
5 1 1 CHECKLIST: inspections before on-road driving 121
5 1 2 Checking the condition of the truck crane 126
Windscreen washing system 126
Electrical system 126
Adjusting the mirrors 127
Warning plates for vehicle width 128
Displaying the vehicle height 128
Supply pressure 129
Parking brake 130
5 1 3 Adjusting the seats and steering column 131
Driver’s seat 131
Passenger’s seat 132
Adjusting the steering column 133
5 1 4 Switching the suspension on / off 134
Opening the submenu 134
Switching on the suspension 135
To switch off the suspension 135
5 1 5 Adjusting the tachograph 136
Prerequisites 136
In the event of malfunctions 136
Adjusting the tachograph 137
Additional displays 140
5 1 6 Displaying the operating hours 141
5 1 7 Settings / displays with the on-board computer 142
Operation 142
Overview 143
Inspection information 143
Error information 144
Alarm clock 144
Language 145
Settings 145
Diagnostics 146
5 2 Operating the transmission 149
5 2 1 Switching on 149
5 2 2 Switching the transmission to neutral position 150
5 2 3 Changing the operating mode 150
Change-over to automatic mode 150
Change-over to manual mode 150
5 2 4 Display of the selected gears 151
5 2 5 Selecting the direction of travel and starting gear 151
Selecting the driving direction 151
Selecting the starting gear 152
5 2 6 Starting 153
5 2 7 Driving and changing gears 154
In automatic operating mode 154
In manual operating mode 155
5 2 8 Changing the driving direction 156
Quick change of gear 156
5 2 9 Stopping 157
Stopping for a long period of time 157
5 2 10 On the roller type dynamometer 157
5 3 Driving and turning off the truck crane 159
5 3 1 Inspections while driving 159
Immediately after you start to move 159
While driving 160
5 3 2 Tempomat 161
Switching on 161
Switching off 162
5 3 3 Temposet 163
Switching on 163
Switching off 163
5 3 4 Driving downhill 164
Starting 164
Inspections when driving downhill 164
Downshifting 165
Additional brakes 166
5 3 5 Driving uphill 167
Starting 167
Driving 167
5 3 6 Warning submenu 168
Meaning of the symbols 168
Exiting the submenu 169
5 3 7 Error submenu 170
5 3 8 Messages on the on-board computer display 170
Warnings 171
Warning messages 172
Error messages 173
Information 175
5 3 9 Turning off the truck crane 178
Secure against rolling away 178
When stationary for more than 8hours 179
5 4 Off-road driving 181
Adjustments to the transmission 181
Connections 181
Changing the vehicle level 181
Rocking the vehicle free and towing 181
5 4 1 Transfer case – off-road gear on / off 182
Neutral position 182
5 4 2 Longitudinal and transverse differential locks 183
5 4 3 Operation of the level adjustment system 185
Opening the submenu 185
Setting the on-road level 186
Pre-selecting suspension struts 186
Changing the vehicle level 187
Viewing the current inclination 187
Exiting the submenu 188
5 4 4 Freeing the truck crane stuck in terrain 189
Rocking the truck crane free 189
Towing free forwards 190
Towing free in reverse gear 190
5 4 5 Separate steering 191
Switching to separate steering 191
Steering 192
Switching to normal steering mode 193
5 5 Heating and air-conditioning system 195
5 5 1 Standard heating system 195
Switching on 195
Heating 195
Air distribution 196
Examples 197
Switching off 197
5 5 2 Air-conditioning system 198
Warnings 198
Switching on / off 198
Cooling 199
Drying 199
5 5 3 Auxiliary heater 200
Switching on 200
Temperature 201
Setting the day and time 201
Storing the heating start 202
Setting the heating period 203
Switching the heating start on and off 203
Switching off 204
Setting the remaining time 204
5 6 Towing a trailer 205
Effects on the axle loads 205
Coupling the trailer 206
Connecting the supply lines 207
Removing the supply lines 208
Uncoupling the trailer 208
Checking the braking force 210
6 Driving modes 213
6 1 Driving modes 213
Information on the axle loads 213
6 1 1 Information on how to use the tables 214
6 1 2 Table for a maximum axle load of 12 t (26500 lbs) 215
For 14 00 R25 tyres 215
For 16 00 R25 tyres 216
For 20 5 R25 tyres 217
6 1 3 Maximum permitted speeds with an axle load of over 12 t (26500 lbs) 218
6 2 Rigging work for driving with a trailer 219
6 2 1 Switching on the slewing gear freewheel 220
6 2 2 Switching on boom floating position 221
6 2 3 Switching on boom pre-tensioning 222
6 2 4 Switching the superstructure driving lights on / off 224
Switching off 224
Switching on 224
7 Malfunctions in driving mode 227
7 1 Emergency stop switch 227
7 2 What to do when a malfunction occurs in road traffic 229
7 3 Towing the truck crane 231
7 3 1 Towing in the event of engine or transmission damage 232
Compressed-air supply 232
Electric power supply 232
On the transmission 233
Axle drives 234
Transfer case 234
Parking brake 234
Towing the truck crane out of the danger area 235
7 3 2 Starting to tow 236
7 4 Wheels and tyres 237
7 4 1 Wheel change 237
Removing a damaged wheel 238
On the spare wheel holder 238
Mounting a wheel 239
7 4 2 Filling the tyres yourself 241
Connecting the filling hose 241
Filling the tyres 242
Removing the filling hose 242
7 5 Fuses 243
Notes on changing fuses 243
7 5 1 Fuses in the driver’s cab 244
F1 to F 41 244
A1 to A3 246
7 5 2 Fuses in the battery box 248
7 6 Finding and eliminating malfunctions 249
7 6 1 Malfunctions on the engine 249
7 6 2 Malfunctions on the transmission 251
7 6 3 Service brake malfunctions 252
7 6 4 Steering malfunctions 253
7 6 5 Transfer case malfunctions 253
7 6 6 Malfunctions in the differential locks 254
7 6 7 Malfunctions in the hydraulic system / hydraulic oil cooler 254
7 6 8 Malfunctions on the suspension 255
7 6 9 Malfunctions on the level adjustment system 255
7 6 10 Malfunctions on the ECOS carrier 256
ECOS program version 256
General malfunctions 256
Error messages 257
Exiting the submenu 258
On the control units 259
7 7 Procedure in the event of malfunctions 261
7 7 1 Switching on emergency operation in coolant circuit 261
7 7 2 Procedure in the event of malfunctions to the transmission and engine 262
Engine 262
Transmission 263
Transmission emergency program submenu 264
Switching gears mechanically in emergency mode 267
ID number of the transmission 271
8 Technical information on the carrier 275
8 1 Technical data 275
8 1 1 Dimensions and weights of the truck crane, axle loads 276
Dimensions 277
Weight and axle loads 277
8 1 2 Dimensions and weights of removable parts 278
Spare wheel 278
Outriggers 278
8 1 3 Carrier 279
Engine 279
Transmission 279
Transfer case 279
Axle lines 279
Steering 279
Tyres 279
Electrical system 280
Tools 280
Towing couplings 280
Outriggers 280
Driving speeds 281
Climbing ability 281
Turning circle radiuses 281
9 Index 285
A 287
B 287
C 288
D 289
E 291
F 293
H 293
I 294
K 295
L 295
M 295
O 296
P 297
R 297
S 298
T 299
V 301
W 301
10 Operating elements for crane operation 311
10 1 Overview of the operating elements 311
10 1 1 On the outside of the truck crane 312
10 1 2 Crane cab 314
10 1 3 Front panel 316
10 1 4 Side panel 317
Bottom 317
Top 318
Standard heating system 321
Auxiliary water heater 322
Auxiliary air heater 323
10 1 5 Control panels 324
Left 324
Right 325
10 1 6 Control lever assignment 326
Version 1 326
Version 2 327
10 1 7 ECOS control unit 328
10 1 8 ECOS display – main menu 330
10 1 9 ECOS display – submenus 332
Counterweight submenu 332
Slewing gear / Houselock submenu 333
Outriggers submenu 334
Telescoping submenu 336
Power unit speeds submenu 338
Monitoring submenu 339
Settings submenu 340
Operating hours submenu 342
Warning submenu 343
Error submenu 345
Working range limitation submenu 346
Driving submenu 348
10 1 10 SLI control unit 350
10 1 11 Hand-held control 354
Outriggers control panel 355
10 1 12 Outrigger control units 356
Outriggers 357
Outrigger pressure display 357
Inclination display 357
10 2 Short description of the operating elements 359
10 2 1 Definition of positional references 359
Basic rule 359
Switch 360
10 2 2 General rules for buttons and symbols on the display 360
10 2 3 Engine for crane operation 361
Side panel 361
ECOS display 362
10 2 4 Engine for driving 363
Side panel 363
Outriggers submenu 363
10 2 5 Seat contact switch and dead man’s switch 364
10 2 6 ECOS crane control 365
Control unit 365
10 2 7 Outriggers 368
Hand-held control 368
In the outriggers submenu 369
In the settings submenu 370
On the outrigger control units 371
10 2 8 Inclination displays 373
10 2 9 Outrigger pressure displays 374
Outriggers submenu 374
Outrigger control units 374
10 2 10 Anemometer display 374
10 2 11 Counterweight submenu 375
Counterweight submenu 375
10 2 12 Main hoist 378
10 2 13 Auxiliary hoist 380
10 2 14 Slewing gear 381
Submenu 381
10 2 15 Derricking gear 383
10 2 16 Telescoping mechanism 384
Control panels 384
Submenu 385
In the settings submenu 389
10 2 17 Hydraulic system 391
10 2 18 Houselock 392
10 2 19 Safe load indicator (SLI) 393
Input elements with displays 393
Display elements 395
On the front panel 398
10 2 20 Electrical system 399
10 2 21 Lighting, windscreen wiper / washing system 399
Lighting 399
Windscreen wiper/ washing system 401
10 2 22 Hand-held control 402
Sockets for hand- held control 402
Engine control panel 403
Horn 403
Outriggers control panel 404
10 2 23 Diagnostics 406
10 2 24 Windows, doors, keys 407
Windows 407
Crane cab door 407
Keys 408
10 3 Short description of the operating elements – driving from the crane cab 409
10 3 1 Driving submenu 409
10 3 2 Engine for driving 410
10 3 3 Transmission 411
10 3 4 Final drive 412
10 3 5 Brakes 413
Side panel 413
ECOS display 413
10 3 6 Steering 414
Normal steering 415
Separate steering 415
11 Starting / turning off the engine – for crane operation 419
11 1 Starting the engine – from the crane cab 419
11 1 1 CHECKLIST: Starting the engine 419
11 1 2 CHECKLIST: If the temperature is low 422
11 1 3 Refuelling 423
For standard equipment 423
With additional equipment 424
11 1 4 Inspections before starting the engine 425
On the hydraulic tank 425
Battery master switch 425
Checking the hand-held control 426
11 1 5 Switch on the ignition 426
11 1 6 Lamp test / equalisation of the switching states 427
Lamp test 427
Equalisation of the switching states 428
11 1 7 Set brightness of display 429
11 1 8 To start the engine 430
Without flame start system 430
With flame start system 431
11 1 9 Inspections after starting the engine 432
11 1 10 Monitoring submenu 433
11 1 11 Setting the idling speed 434
11 2 Starting the engine – with the hand-held control 435
Prerequisites 435
To start the engine 435
11 3 Turning off the engine 437
11 3 1 During normal operation, with the ignition lock / with the hand- held control 437
After parking 437
11 3 2 In emergencies, with the emergency-stop switches 438
Resetting the emergency stop switch 438
11 4 Air intake inhibitor 439
Releasing the air intake inhibitor 439
12 Crane operation 443
12 1 Before crane operation 443
12 1 1 CHECKLIST: Inspections prior to crane operation 443
12 1 2 Checking the condition of the truck crane 447
Tank for windscreen washing system 447
Auxiliary heater – tank 447
Visual inspection 448
Checking the position of the hoist ropes 448
Checking the electrical system 449
12 1 3 Adjusting the crane cab seat and front panel 449
Crane cab seat 449
Front panel 450
12 1 4 Checking the safety devices 451
Safe load indicator 451
Lifting limit switch 451
Emergency stop switch 452
Seat contact switch 453
12 1 5 Earthing the load 454
12 1 6 Preheating the hydraulic oil 455
12 1 7 Switching the houselock on / off 456
Switching on the houselock 456
Switching off the houselock 458
12 2 Operation of the safe load indicator 459
12 2 1 Switching on the SLI 460
Switching on 460
Lamp test on the SLI 462
Brightness of the displays 462
12 2 2 Entering the rigging mode 463
Entering the SLI code 464
Entering the reeving 467
Entering individual components 468
12 2 3 Inspections prior to crane operation 471
12 2 4 Displays during crane operation 473
Continuous displays 473
Optional displays 475
12 2 5 SLI early warning 477
12 2 6 SLI shutdown 478
Shutdown due to overload 478
12 2 7 Error message 479
12 2 8 SLI override 480
12 2 9 Displaying and entering the time and date 481
Display 481
Input 482
12 3 Crane operation with main boom 483
12 3 1 Checks during crane operation 483
Horizontal alignment 483
Safe distances 483
Checking the wind speed 484
12 3 2 Permissible slewing ranges and working positions 485
360 slewing range 485
0 to the rear working position 485
180 to the front rigging position 486
Free-on-wheels working position 486
12 3 3 Main hoist 487
Switching on the main hoist 488
Lifting and lowering 488
Switching off the main hoist 489
12 3 4 Auxiliary hoist 490
Switching on the auxiliary hoist 490
Lifting and lowering 491
Switching off the auxiliary hoist 492
12 3 5 Lifting limit switch and lowering limit switch 493
Lifting limit switch 493
Lowering limit switch 495
12 3 6 Derricking gear 496
Switching on the derricking gear 496
Raising and lowering the boom 497
Switching off the derricking gear 498
Lowering the main boom to a horizontal position 498
12 3 7 Telescoping mechanism 499
Overview 500
Telescoping process 500
Assignment for display 502
Fixed length, intermediate length, telescoping length 504
Telescoping 505
Telescoping sequence 505
Inspections prior to starting operations 506
Switching on the telescoping mechanism 507
Function of the control lever 507
Switching off the telescoping mechanism 509
Manual telescoping 510
Checking the initial position 510
Unlocking the telescoping cylinder 513
Extending / retracting the telescoping cylinder 515
Locking the telescoping cylinder 516
Unlocking the telescopic section 517
Telescoping the telescopic section 519
Locking the telescopic section 520
Locking the telescopic section for on-road driving 521
Telescopic extension with teleautomation 522
Telescoping the main boom in horizontal position 527
12 3 8 High speed 528
Switch on function 528
Derricking gear / Telescoping mechanism 528
Hoists 529
12 3 9 Slewing gear 530
Switching on the slewing gear 530
Slewing 530
Slewing to 0 or 180 532
Braking the slewing movement 533
Slewing gear freewheel 533
Switching off the slewing gear 534
12 3 10 Possible movement combinations 534
12 3 11 Hydraulic oil cooling 535
12 4 Settings and displays for crane operation 537
12 4 1 Inclining the crane cab 537
12 4 2 Setting the idling speed 537
12 4 3 Adjusting the stroke interval of the windscreen wiper 538
12 4 4 Limiting the power unit speeds 538
12 4 5 Setting the characteristic curve for the control levers 540
12 4 6 Critical load control 541
Function 541
Switching on and off 541
12 4 7 Operation of the directional spotlights 542
12 4 8 Displaying the operating hours 543
12 4 9 Warning submenu 544
Meaning of the symbols 544
Exiting the submenu 547
12 4 10 Error submenu 548
12 5 Working range limiter 549
12 5 1 Opening the Working range limiter submenu 550
12 5 2 Viewing current settings 550
12 5 3 Entering limit values 552
Overall height / Working radius 552
Slewing angle 553
Entering objects 555
12 5 4 Entering limit values / objects manually 558
Limit values 558
Objects 559
12 5 5 Switching monitoring functions on / off 560
12 5 6 Shutdown by working range limiter 561
12 6 Work break 563
12 6 1 Short work breaks 563
12 6 2 Work breaks of more than 8 hours 564
To secure the truck crane 564
12 7 Heating and air-conditioning system 565
12 7 1 Standard heating system 565
Switching on 565
Heating 565
Air distribution 566
Switching off 567
12 7 2 Air-conditioning system 567
Warnings 567
Switching on / off 568
Cooling 568
Drying the air 569
12 7 3 Auxiliary water heater 569
Preheating the engine 570
Preheating the crane cab 570
Switching on 571
Setting the day and time 572
Storing the heating start 573
Setting the heating period 574
Switching heating start on / off 574
Switching off 575
Setting the remaining time 575
12 7 4 Auxiliary air heater 576
Switching on 576
Temperature 577
Switching off 577
Additional functions 577
13 Rigging work 581
13 1 Rigging work checklists for crane operation with the main boom 581
13 1 1 CHECKLIST: Rigging 581
13 1 2 CHECKLIST: Unrigging 585
13 2 Choosing a suitable site 589
13 2 1 Determining the required ground bearing area 589
13 2 2 Safe distance from slopes and pits 592
13 2 3 Earthing the truck crane 593
13 2 4 Safe distance from electrical lines 594
13 3 Rigging work after driving with a trailer 597
13 3 1 Switching off the boom floating position 597
13 3 2 Switching off the slewing gear freewheel 598
Before slewing 598
13 3 3 Switching off boom pre-tensioning 599
13 4 Connecting / disconnecting the hand-held control 600
13 5 Starting the engine for driving for rigging work 601
13 5 1 Starting / turning off the engine with the hand-held control 601
Prerequisites 601
To start the engine 602
Turning off the engine 602
13 5 2 Starting / turning off the engine from the crane cab 603
Prerequisites 603
To start the engine 603
After starting the engine 604
Turning off the engine 604
13 6 Outriggers 605
13 6 1 CHECKLIST: Extending the outriggers 605
13 6 2 CHECKLIST: Retracting the outriggers 607
13 6 3 Permissible outrigger spans 608
13 6 4 Preparing the truck crane 609
In the driver’s cab 609
Control units (outrigger) 609
13 6 5 Setting the spans 610
For on-road driving 611
13 6 6 Extending / retracting outriggers 612
From the control units 613
With the hand- held control 614
From the crane cab 616
13 6 7 Moving the outrigger pads into working / driving position 618
13 6 8 Enlarging the ground bearing area 619
13 6 9 Extending / retracting supporting cylinders 621
From the control units 622
With the hand- held control 623
From the crane cab 624
13 6 10 Levelling the truck crane on outriggers 626
Inclination displays 626
Prerequisites 627
Manual alignment 628
Automatic alignment 629
13 6 11 Levelling the free-standing truck crane 631
13 6 12 Outrigger pressure display 633
13 7 Rigging / unrigging the counterweight 635
13 7 1 Counterweight parts 635
Version A 635
Version B 636
Version C 636
13 7 2 Identification 637
13 7 3 Slinging points 638
13 7 4 CHECKLIST: Rigging counterweight 639
13 7 5 CHECKLIST: Unrigging counterweight 640
13 7 6 Assembling counterweight versions 641
On the turntable 641
With the base plate 642
With version A 644
With version B 646
With version C 648
13 7 7 counterweight hoist unit 652
Counterweight submenu 652
Extending / retracting the lifting cylinders 653
Automatic mode, rigging 654
Automatic mode, unrigging 655
Cancel automatic mode 656
13 7 8 Removing / installing the counterweight on the turntable 657
Mounting 658
Removing 659
13 7 9 Setting down counterweight for driving the truck crane 660
13 7 10 Slewing with rigged counterweight 662
13 8 Rigging work on the main boom 665
13 8 1 Hook block on the bumper 665
Picking up the hook block 665
Attaching the hook block 666
13 8 2 Hook block on a separate vehicle 667
Hook block (picking up) 668
Hook block (setting down) 668
13 8 3 Reeving and unreeving the hoist rope 670
Fastening the rope end clamp 670
Reeving the hoist rope 672
Hoist rope (unreeving) 675
13 8 4 Possible reeving methods on the main boom 676
With 7 head sheaves 676
With 8 head sheaves 679
13 8 5 Installing / removing the lifting limit switch 682
Installing the lifting limit switch 682
Removing the lifting limit switch 685
13 8 6 Locking / Unlocking the lifting limit switch 686
Locking 686
Unlocking 687
13 8 7 Anemometer and air traffic control light 688
Mounting 688
Removing 689
13 9 Other rigging work 691
13 9 1 Rigging in free on wheels working position 691
13 9 2 Railings on the turntable 693
13 9 3 Mirror for crane operation 694
14 Driving the rigged truck crane 697
14 1 Route 698
14 2 permissible rigging modes and axle loads 698
14 2 1 To drive without a load 698
14 2 2 To drive with a load 699
14 2 3 Axle loads 699
14 3 Before driving the rigged truck crane 700
14 3 1 Checking the tyre pressure and the wind speed 700
14 4 Driving from the driver’s cab 701
14 4 1 Preparing to drive 701
Transmission 701
Switching on separate steering 701
Connections 701
14 4 2 While driving 702
14 5 Driving from the crane cab 703
14 5 1 Preparing to drive 704
14 5 2 Opening / closing the Driving mode submenu 704
Automatically 704
Manually 706
Closing 706
14 5 3 Starting / turning off the engine for driving 707
To start the engine 707
Turning off the engine 708
14 5 4 Steering 708
Switching on 708
Adapt steering direction 708
Displays when steering 709
Normal steering 709
Separate steering 710
14 5 5 Operating the transmission 711
Driving direction 712
Selecting the transmission mode 712
14 5 6 Starting 713
14 5 7 While driving 713
14 5 8 Warning messages 714
14 5 9 Possible connections 715
Longitudinal / transverse differential locks 716
14 5 10 After driving 717
15 Malfunctions during crane operation 721
15 1 Emergency stop switch 721
15 2 What to do when a malfunction occurs during crane operation 723
Load can be lowered 723
Load cannot be lowered 723
15 3 Fuses 725
Notes on changing fuses 725
15 3 1 Fuses on the turntable 726
Fuse groups F1/F2 726
Fuses on the circuit board 727
15 3 2 Fuses in the crane cab 728
15 3 3 Fuses in the battery box 730
15 3 4 SLI fuses 731
15 4 Finding and eliminating malfunctions 733
15 4 1 Malfunctions on the engine 733
15 4 2 Malfunctions on the main hoist / auxiliary hoist 735
15 4 3 Malfunctions on the derricking gear 736
15 4 4 Malfunctions in the telescoping mechanism 737
Telescoping mechanism error messages 738
15 4 5 Malfunctions on the slewing gear 740
15 4 6 Malfunctions on the counterweight hoist unit 741
15 4 7 Malfunctions in the hydraulic system / hydraulic oil cooler 742
15 4 8 Malfunctions when inclining the crane cab 742
15 4 9 Malfunctions when operating with the hand-held control 742
15 4 10 Malfunctions when driving from the crane cab 743
15 4 11 Malfunctions on the outriggers 744
15 4 12 Troubleshooting on the SLI 745
General malfunctions 745
Error messages 746
Table of error codes 748
Switching off the sensor / tachogenerator 751
15 4 13 Malfunctions ECOS – superstructure 752
ECOS program version 752
General malfunctions 752
Error messages 753
Exiting the submenu 754
15 5 Emergency operations and programs 755
15 5 1 Mechanical emergency operation for retracting 756
Check prior to the emergency operation 756
Procedure 756
Mechanical emergency operation 757
15 5 2 Telescoping emergency program 759
Starting the emergency program 759
Determining the type of error 760
If there is an error on the length indicator 761
If there is an error on a proximity switch 765
Terminating the emergency program 766
Tables for approaching the locking points 767
15 5 3 Entering the current telescoping 769
15 5 4 Emergency operation with the hand-held control 771
Preparations 771
Operating a power unit 772
Stopping movements 774
Stopping movements in emergencies 774
Turning off the engine 774
15 5 5 Switching on emergency operation in coolant circuit 775
15 6 Hydraulic emergency operation 777
15 6 1 Operating principle 777
15 6 2 Connecting/disconnecting hoses 778
15 6 3 Activating/deactivating emergency operation 779
15 6 4 Establishing the required hydraulic circuits 780
Switching over valves 780
For lifting/ lowering 782
For slewing 783
15 6 5 Carrying out emergency operation 784
Slewing 784
Derricking 785
Lifting/lowering 785
15 6 6 After emergency operation 786
Switching offemergency operation 786
Switching to crane operation 786
Disconnecting the hoses 786
15 6 7 Emergency supply of another crane 787
Before emergency supply 787
After emergency supply 787
16 Technical information for the superstructure 791
16 1 Technical data 791
16 1 1 Maximum lifting capacity (DIN / ISO / EN) 791
16 1 2 Maximum lifting capacity (ANSI B 30 5) 791
16 1 3 Dimensions and weights of the truck crane, axle loads 792
16 1 4 Dimensions and weights of removable parts 792
Hook blocks and hook tackle 792
Counterweight parts 793
Counterweight versions 793
16 1 5 Superstructure 794
Engine 794
Hoists 794
Slewing gear 794
Derricking gear 794
Main boom 795
Lattice extension 795
Operating speeds 795
17 Index 799
A 801
B 801
C 802
D 803
E 805
F 807
H 807
I 808
K 809
L 809
M 809
O 810
P 811
R 811
S 812
T 813
V 815
W 815

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