Manitowoc Grove Crane GMK5150L Lattice extension Operating Manual 3302532 PDF

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Manitowoc Grove Crane GMK5150L Lattice extension Operating Manual 3302532 – PDF DOWNLOAD

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Manitowoc Grove Crane GMK5150L Lattice extension Operating Manual 3302532 – PDF DOWNLOAD

Language : English
Pages : 466
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane GMK5150L Lattice extension Operating Manual 3302532 – PDF DOWNLOAD

1 About these operating instructions 31
1 1 Validity 31
1 2 Terms used 33
2 Basic safety instructions 35
2 1 Other applicable documents 35
2 2 Safety instructions for working with a lattice extension 36
3 Operating elements 37
3 1 On the lattice extension 37
3 1 1 Overview 37
3 1 2 Connection section 1 – section 2 38
3 1 3 Folded connection 38
3 1 4 Front connection 39
3 1 5 Middle 2 connection 39
3 1 6 Middle 1 connection 40
3 1 7 Run-up rail 40
3 1 8 Rear connection 41
3 1 9 Section2 control unit 42
3 2 In the crane cab 43
3 2 1 Overview 43
3 2 2 On the CCS control unit 44
3 2 3 On the RCL control unit 45
3 2 4 At the control console, right 46
3 3 On the hand-held control 47
3 3 1 Hand-held control connection 49
3 4 Other operating elements 50
3 4 1 Rigging hook 50
4 Rigging work on the main boom 51
4 1 Hose drum 51
4 1 1 Slinging points 51
4 1 2 Transport dimensions and weights 52
4 2 Rigging work on the hose drum 53
4 2 1 Fitting/removing the hose drum 53
4 2 2 Checking the locking device on the hose drum 55
4 2 3 Positions of the hydraulic connections 56
5 Swing-away lattice 61
5 1 Notes on this chapter 61
5 2 Operations planning 62
5 2 1 Assembly 62
5 2 2 Identification 63
5 2 3 Slinging points 64
5 2 4 Transport dimensions and weights 66
5 2 5 Transport condition – removed 68
5 2 6 Transport condition – folded 73
5 3 Checklists for rigging work 77
5 3 1 Overview 77
5 3 2 CHECKLIST: Installing the swing-away lattice – into the operating position 79
5 3 3 CHECKLIST: Installing the swing-away lattice – into the transport position 85
5 3 4 CHECKLIST: Removing the swing-away lattice – from the operating position 90
5 3 5 CHECKLIST: Removing the swing-away lattice – from the transport position 97
5 3 6 CHECKLIST: Rigging the swing-away lattice 1 8 + 9 4 m – in the operating position 101
5 3 7 CHECKLIST: Rigging the swing-away lattice 1 8 + 16 0 m – in the operating position 106
5 3 8 CHECKLIST: Rigging the swing-away lattice 1 8 + 9 4 m – in the transport position 111
5 3 9 CHECKLIST: Rigging the swing-away lattice 1 8 + 16 0 m – in the transport position 117
5 3 10 CHECKLIST: Further rigging work 125
5 4 Rigging work 127
5 4 1 Notes on the position of the telescoping cylinder 127
5 4 2 Secure the swing-away lattice with guide rope 128
5 4 3 Reeving/unreeving the rigging rope 129
5 4 4 Establishing/separating the Rear connection 130
5 4 5 Establishing/separating the Middle1 connection 131
5 4 6 Establishing/disconnecting the Front connection 132
5 4 7 Folding the run-up rail out/in 134
5 4 8 Establishing/separating the slewing connection 135
5 4 9 Establishing/separating the connection between the main boom/section4 137
5 4 10 Establishing/separating connections between lattice extension sections – during installati 139
5 4 11 Section1/section2 – Establish/separate the right-hand connection 145
5 4 12 Section1/section2 – Establish/separate the left-hand connection 146
5 4 13 Section1/section2 – Establishing/separating the Folded connection 148
5 4 14 Swinging the swing-away lattice 149
5 4 15 Slewing section1 150
5 4 16 Establishing/disconnecting the hydraulic connection – Main boom/swing-away lattice 151
5 4 17 Establishing/disconnecting electrical connections – swingaway lattice 153
5 4 18 Fold the deflection sheaves in/out on section2 and section4 165
5 4 19 Folding the deflection sheaves on section3 into the operating position/transport position 167
5 4 20 Attaching/removing the hoist rope 168
5 4 21 Installing / removing the lifting limit switch 170
5 4 22 Installing / removing the anemometer and air traffic control light 172
5 4 23 Installing / removing the camera 174
5 4 24 Derricking cylinder positions 177
5 4 25 Derricking the swing-away lattice for rigging work – hand-held control 178
5 4 26 Derricking the swing-away lattice – Section2 control unit 179
5 4 27 Setting the angle – with an auxiliary crane 180
5 4 28 Setting the angle – without the auxiliary crane 181
5 5 Operation with swing-away lattice 187
5 5 1 Setting the RCL 187
5 5 2 Derricking the main boom 188
5 5 3 Telescoping with rigged swing-away lattice 188
5 5 4 Derricking the swing-away lattice in operation 189
5 5 5 Procedure if permissible wind speed is exceeded 190
5 5 6 Information about the main boom operation when the swing- away lattice is folded/rigged 191
5 5 7 Instructions for turning loads over 192
5 6 Maintenance 193
5 6 5 Description of maintenance work 194
5 7 Finding and eliminating malfunctions 201
5 7 1 Troubleshooting table 201
6 Boom extension 203
6 1 Notes on this chapter 203
6 2 Operations planning 205
6 2 1 Assembly 205
6 2 2 Identification 206
6 2 3 Slinging points 207
6 2 4 Transport dimensions and weights 208
6 2 5 Transport condition 208
6 3 Checklists for rigging work 209
6 3 1 Overview 209
6 3 2 CHECKLIST: Installing the boom extension 210
6 3 3 CHECKLIST: Removing the boom extension 214
6 4 Description of the rigging work 219
6 4 1 Section5 – Folding out/folding in the deflection sheave 219
6 4 2 Section5/main boom – Establish/separate the connection 220
6 4 3 Section5/main boom – Establish/separate the electrical connections 221
6 4 4 Section5/main boom – Establish/separating the hydraulic connection 223
6 4 5 Section4 – Folding out/folding in the deflection sheave 224
6 4 6 Section2 – Folding out/folding in the deflection sheave 225
6 4 7 Section4/section5 – Establishing/separating the connection 226
6 4 8 Section4/section5 – Establishing/separating the electrical connections 227
6 4 9 Section4/section5 – Establishing/separating the hydraulic connection 229
6 4 10 Section5 – Fitting/removing the hoist rope 230
6 5 Operation with boom extension 231
6 5 1 Setting the RCL 231
6 5 2 Derricking, telescoping the main boom 232
6 5 3 Procedure if permissible wind speeds are exceeded 233
6 5 4 Instructions for turning loads over 233
6 6 Maintenance 235
6 6 3 Description of maintenance work 236
7 Integral heavy load lattice extension (ISS) 1 8+2 0m/9 8 + 2 0m 237
7 1 Operations planning 238
7 1 1 Assembly 238
7 1 2 Identification 239
7 1 3 Slinging points 240
7 1 4 Transport dimensions and weights 241
7 1 5 Transport condition – removed 241
7 1 6 Transport condition – folded 243
7 2 Checklists for rigging work 245
7 2 1 Overview 245
7 2 2 CHECKLIST: ISS Installing 1 8 + 2 0m – into the working position 246
7 2 3 CHECKLIST: ISS Removing 1 8 + 2 0m – from the working position 249
7 2 4 CHECKLIST: Rigging ISS 1 8 + 2 0m – into the working position 253
7 2 5 CHECKLIST: Rigging ISS 1 8 + 2 0m – into the transport position 257
7 2 6 CHECKLIST: Rigging ISS 1 8 + 2 0m from the swing-away lattice – into the working position 262
7 2 7 CHECKLIST: Rigging ISS 1 8 + 2 0m from the swing-away lattice – into the transport position 266
7 2 8 CHECKLIST: ISS Installing 9 8 + 2 0m 271
7 2 9 CHECKLIST: ISS Removing 9 8 + 2 0m 275
7 2 10 CHECKLIST: Further rigging work 279
7 3 Rigging work 281
7 3 1 Securing sections with a guide rope 281
7 3 2 Establishing/separating the Middle 2 connection 282
7 3 3 Installing/removing section4 284
7 3 4 Establishing/separating connections between section4 and section2 286
7 3 5 Connecting/disconnecting the electrical connections – section4/main boom 289
7 3 6 Connecting/disconnecting the hydraulic connections – section4 / main boom 291
7 3 7 Folding out / folding in the deflection sheave on section4 292
7 3 8 Folding out / folding in the head sheave on section4 293
7 3 9 Fitting/removing the hoist rope – section4 294
7 3 10 Possible reeving methods on the heavy load lattice extension 295
7 3 11 Connecting/disconnecting the electrical connections – section4/section2 297
7 3 12 Installing / removing the lifting limit switch 299
7 3 13 Installing / removing the anemometer and air traffic control light 300
7 3 14 Installing / removing the camera 302
7 3 15 Folding out / folding in the deflection sheave on section5 303
7 3 16 Section5/main boom – Establish/separate the connection 304
7 3 17 Connecting/disconnecting the electrical connections – section5/main boom 305
7 3 18 Connecting/disconnecting the hydraulic connections – section5 / main boom 307
7 3 19 Installing/removing section4 on section5 308
7 3 20 Connection/disconnecting the electrical connections between section4 and section5 309
7 3 21 Connection/disconnecting the hydraulic connection between section4 and section5 311
7 3 22 Positioning/removing the hoist rope – section5 and section4 312
7 3 23 Derricking cylinder positions 314
7 4 ISS, derricking 315
7 5 Operation with the ISS 317
7 5 1 Setting the RCL 317
7 5 2 Derricking, telescoping the main boom 319
7 5 3 Procedure if permissible wind speeds are exceeded 320
7 5 4 Instructions for turning loads over 320
7 6 Maintenance 321
7 6 5 Description of maintenance work 322
8 Heavy load lattice extension (SLS) 2 0m/10 0m 327
8 1 Operations planning 327
8 1 1 Assembly 327
8 1 2 Identification 328
8 1 3 Slinging points 329
8 1 4 Transport dimensions and weights 330
8 1 5 Transport condition 331
8 2 Checklists for rigging work 333
8 2 1 Overview 333
8 2 2 CHECKLIST: SLS Installing 2 0m – into the working position 334
8 2 3 CHECKLIST: SLS Installing 2 0m – into the transport position 337
8 2 4 CHECKLIST: SLS Removing 2 0m – from the working position 338
8 2 5 CHECKLIST: SLS Removing 2 0m – from transport position 341
8 2 6 CHECKLIST: SLS Rigging 2 0m – into the working position 343
8 2 7 CHECKLIST: SLS Rigging 2 0m – into the transport position 346
8 2 8 CHECKLIST: SLS Installing 10 0m 349
8 2 9 CHECKLIST: SLS Removing 10 0m 353
8 3 Description of the rigging work 357
8 3 1 Section6/main boom– Establish/separate the connection in the working position 357
8 3 2 Section6/main boom – Establish/separate the connection in the transport position 359
8 3 3 Bringing section6 from the transport position into the working position 361
8 3 4 Bringing section6 into the transport position 362
8 3 5 Section6/main boom – Establish/separate the electrical connections 363
8 3 6 Section6 – Setting the angle 365
8 3 7 Section6 – Fitting/removing the hoist rope 367
8 3 8 Possible reeving methods on the heavy load lattice extension 368
8 3 9 Installing / removing the lifting limit switch 370
8 3 10 Installing / removing the anemometer and air traffic control light 371
8 3 11 Installing / removing the camera 373
8 3 12 Section5 – Folding out/folding in the deflection sheave 374
8 3 13 Section5/main boom – Establish/separate the connection 375
8 3 14 Section5/main boom – Establish/separate the electrical connections 376
8 3 15 Section6/section5 – Establishing/separating the connection 378
8 3 16 Section6/section5 – Establishing/separating the electrical connections 379
8 3 17 Section6/section5 – Fitting/removing the hoist rope 381
8 4 Operation with the heavy load lattice extension 383
8 4 1 Setting the RCL 383
8 4 2 Derricking, telescoping the main boom 385
8 4 3 Procedure if permissible wind speeds are exceeded 386
8 4 4 Instructions for turning loads over 386
8 5 Maintenance 387
8 5 4 Description of maintenance work 388
9 Auxiliary single-sheave boom top1 391
9 1 Operations planning 391
9 1 1 Identification 391
9 1 2 Slinging points 392
9 1 3 Transport dimensions and weights 393
9 1 4 Transport condition 393
9 2 Description of the rigging work 395
9 2 1 Moving the auxiliary single-sheave boom top into the operating position 395
9 2 2 Moving the auxiliary single-sheave boom top into the transport position 397
9 2 3 Installing/removing a folded up auxiliary single-sheave boomtop 399
9 2 4 Attaching/removing the hoist rope 400
9 2 5 Installing / removing the lifting limit switch and anemometer 401
9 3 Operation with the auxiliary single-sheave boom top1 403
9 3 1 Setting the RCL 403
9 3 2 Procedure if permissible wind speeds are exceeded 404
9 3 3 Instructions for turning loads over 404
9 4 Maintenance 405
9 4 3 Description of maintenance work 406
10 Auxiliary single-sheave boom top2 407
10 1 Operations planning 407
10 1 1 Identification 407
10 1 2 Slinging points 408
10 1 3 Transport dimensions and weights 409
10 1 4 Transport condition 409
10 2 Description of the rigging work 411
10 2 1 Moving the auxiliary single-sheave boom top into the operating position 411
10 2 2 Moving the auxiliary single-sheave boom top into the transport position 413
10 2 3 Installing/removing a folded up auxiliary single-sheave boom top 415
10 2 4 Connect/disconnect electrical connection for the marker lights 417
10 2 5 Attaching/removing the hoist rope 418
10 2 6 Installing / removing the lifting limit switch and anemometer 419
10 3 Operation with the auxiliary single-sheave boom top2 421
10 3 1 Setting the RCL 421
10 3 2 Procedure if permissible wind speeds are exceeded 422
10 3 3 Instructions for turning loads over 422
10 4 Maintenance 423
10 4 3 Description of maintenance work 424
11 Turning loads over 425
11 1 Setting the RCL 426
11 2 Turning a load over 427
12 Driving with a rigged crane 429
12 1 Safety instructions 429
12 2 Driving path 430
12 3 Permissible rigging modes and axle loads 431
12 3 1 Swing-away lattice 432
12 3 2 Boom extension 438
12 3 3 Integral heavy load lattice extension 444
12 3 4 Heavy load lattice extension 2 0m/10m 448
12 3 5 Auxiliary single-sheave boom top 1 and auxiliary single-sheave boom top 2 452
12 4 Before driving 453
12 5 While driving 453
12 6 After driving 453
13 Index 455
A 457
B 457
D 458
H 459
I 460
L 460
M 460
O 460
P 461
R 461
S 461
T 463

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