Manitowoc Grove Crane GMK5150L Lattice extension Operating Manual PDF

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Manitowoc Grove Crane GMK5150L Lattice extension Operating Manual 3302532 –  PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane GMK5150L Lattice extension Operating Manual 3302532 –  PDF DOWNLOAD

Language : English
Pages : 468
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove Crane GMK5150L Lattice extension Operating Manual 3302532 –  PDF DOWNLOAD

Fitting the hoist rope on auxiliary single-sheave boom top 1 3
Validity 3
Versions 3
Moving the rod 4
1 About these operating instructions 33
1 1 Validity 33
1 2 Terms used 35
2 Basic safety instructions 37
2 1 Other applicable documents 37
2 2 Safety instructions for working with a lattice extension 38
3 Operating elements 39
3 1 On the lattice extension 39
3 1 1 Overview 39
3 1 2 Connection section 1 – section 2 40
3 1 3 Folded connection 40
3 1 4 Front connection 41
3 1 5 Middle 2 connection 41
3 1 6 Middle 1 connection 42
3 1 7 Run-up rail 42
3 1 8 Rear connection 43
3 1 9 Section2 control unit 44
3 2 In the crane cab 45
3 2 1 Overview 45
3 2 2 On the CCS control unit 46
3 2 3 On the RCL control unit 47
3 2 4 At the control console, right 48
3 3 On the hand-held control 49
3 3 1 Hand-held control connection 51
3 4 Other operating elements 52
3 4 1 Rigging hook 52
4 Rigging work on the main boom 53
4 1 Hose drum 53
4 1 1 Slinging points 53
4 1 2 Transport dimensions and weights 54
4 2 Rigging work on the hose drum 55
4 2 1 Fitting/removing the hose drum 55
4 2 2 Checking the locking device on the hose drum 57
4 2 3 Positions of the hydraulic connections 58
5 Swing-away lattice 63
5 1 Notes on this chapter 63
5 2 Operations planning 64
5 2 1 Assembly 64
5 2 2 Identification 65
5 2 3 Slinging points 66
5 2 4 Transport dimensions and weights 68
5 2 5 Transport condition – removed 70
5 2 6 Transport condition – folded 75
5 3 Checklists for rigging work 79
5 3 1 Overview 79
5 3 2 CHECKLIST: Installing the swing-away lattice – into the operating position 81
5 3 3 CHECKLIST: Installing the swing-away lattice – into the transport position 87
5 3 4 CHECKLIST: Removing the swing-away lattice – from the operating position 92
5 3 5 CHECKLIST: Removing the swing-away lattice – from the transport position 99
5 3 6 CHECKLIST: Rigging the swing-away lattice 1 8 + 9 4 m – in the operating position 103
5 3 7 CHECKLIST: Rigging the swing-away lattice 1 8 + 16 0 m – in the operating position 108
5 3 8 CHECKLIST: Rigging the swing-away lattice 1 8 + 9 4 m – in the transport position 113
5 3 9 CHECKLIST: Rigging the swing-away lattice 1 8 + 16 0 m – in the transport position 119
5 3 10 CHECKLIST: Further rigging work 127
5 4 Rigging work 129
5 4 1 Notes on the position of the telescoping cylinder 129
5 4 2 Secure the swing-away lattice with guide rope 130
5 4 3 Reeving/unreeving the rigging rope 131
5 4 4 Establishing/separating the Rear connection 132
5 4 5 Establishing/separating the Middle1 connection 133
5 4 6 Establishing/disconnecting the Front connection 134
5 4 7 Folding the run-up rail out/in 136
5 4 8 Establishing/separating the slewing connection 137
5 4 9 Establishing/separating the connection between the main boom/section4 139
5 4 10 Establishing/separating connections between lattice extension sections – during installati 141
5 4 11 Section1/section2 – Establish/separate the right-hand connection 147
5 4 12 Section1/section2 – Establish/separate the left-hand connection 148
5 4 13 Section1/section2 – Establishing/separating the Folded connection 150
5 4 14 Swinging the swing-away lattice 151
5 4 15 Slewing section1 152
5 4 16 Establishing/disconnecting the hydraulic connection – Main boom/swing-away lattice 153
5 4 17 Establishing/disconnecting electrical connections – swingaway lattice 155
5 4 18 Fold the deflection sheaves in/out on section2 and section4 167
5 4 19 Folding the deflection sheaves on section3 into the operating position/transport position 169
5 4 20 Attaching/removing the hoist rope 170
5 4 21 Installing / removing the lifting limit switch 172
5 4 22 Installing / removing the anemometer and air traffic control light 174
5 4 23 Installing / removing the camera 176
5 4 24 Derricking cylinder positions 179
5 4 25 Derricking the swing-away lattice for rigging work – hand-held control 180
5 4 26 Derricking the swing-away lattice – Section2 control unit 181
5 4 27 Setting the angle – with an auxiliary crane 182
5 4 28 Setting the angle – without the auxiliary crane 183
5 5 Operation with swing-away lattice 189
5 5 1 Setting the RCL 189
5 5 2 Derricking the main boom 190
5 5 3 Telescoping with rigged swing-away lattice 190
5 5 4 Derricking the swing-away lattice in operation 191
5 5 5 Procedure if permissible wind speed is exceeded 192
5 5 6 Information about the main boom operation when the swing- away lattice is folded/rigged 193
5 5 7 Instructions for turning loads over 194
5 6 Maintenance 195
5 6 5 Description of maintenance work 196
5 7 Finding and eliminating malfunctions 203
5 7 1 Troubleshooting table 203
6 Boom extension 205
6 1 Notes on this chapter 205
6 2 Operations planning 207
6 2 1 Assembly 207
6 2 2 Identification 208
6 2 3 Slinging points 209
6 2 4 Transport dimensions and weights 210
6 2 5 Transport condition 210
6 3 Checklists for rigging work 211
6 3 1 Overview 211
6 3 2 CHECKLIST: Installing the boom extension 212
6 3 3 CHECKLIST: Removing the boom extension 216
6 4 Description of the rigging work 221
6 4 1 Section5 – Folding out/folding in the deflection sheave 221
6 4 2 Section5/main boom – Establish/separate the connection 222
6 4 3 Section5/main boom – Establish/separate the electrical connections 223
6 4 4 Section5/main boom – Establish/separating the hydraulic connection 225
6 4 5 Section4 – Folding out/folding in the deflection sheave 226
6 4 6 Section2 – Folding out/folding in the deflection sheave 227
6 4 7 Section4/section5 – Establishing/separating the connection 228
6 4 8 Section4/section5 – Establishing/separating the electrical connections 229
6 4 9 Section4/section5 – Establishing/separating the hydraulic connection 231
6 4 10 Section5 – Fitting/removing the hoist rope 232
6 5 Operation with boom extension 233
6 5 1 Setting the RCL 233
6 5 2 Derricking, telescoping the main boom 234
6 5 3 Procedure if permissible wind speeds are exceeded 235
6 5 4 Instructions for turning loads over 235
6 6 Maintenance 237
6 6 3 Description of maintenance work 238
7 Integral heavy load lattice extension (ISS) 1 8+2 0m/9 8 + 2 0m 239
7 1 Operations planning 240
7 1 1 Assembly 240
7 1 2 Identification 241
7 1 3 Slinging points 242
7 1 4 Transport dimensions and weights 243
7 1 5 Transport condition – removed 243
7 1 6 Transport condition – folded 245
7 2 Checklists for rigging work 247
7 2 1 Overview 247
7 2 2 CHECKLIST: ISS Installing 1 8 + 2 0m – into the working position 248
7 2 3 CHECKLIST: ISS Removing 1 8 + 2 0m – from the working position 251
7 2 4 CHECKLIST: Rigging ISS 1 8 + 2 0m – into the working position 255
7 2 5 CHECKLIST: Rigging ISS 1 8 + 2 0m – into the transport position 259
7 2 6 CHECKLIST: Rigging ISS 1 8 + 2 0m from the swing-away lattice – into the working position 264
7 2 7 CHECKLIST: Rigging ISS 1 8 + 2 0m from the swing-away lattice – into the transport position 268
7 2 8 CHECKLIST: ISS Installing 9 8 + 2 0m 273
7 2 9 CHECKLIST: ISS Removing 9 8 + 2 0m 277
7 2 10 CHECKLIST: Further rigging work 281
7 3 Rigging work 283
7 3 1 Securing sections with a guide rope 283
7 3 2 Establishing/separating the Middle 2 connection 284
7 3 3 Installing/removing section4 286
7 3 4 Establishing/separating connections between section4 and section2 288
7 3 5 Connecting/disconnecting the electrical connections – section4/main boom 291
7 3 6 Connecting/disconnecting the hydraulic connections – section4 / main boom 293
7 3 7 Folding out / folding in the deflection sheave on section4 294
7 3 8 Folding out / folding in the head sheave on section4 295
7 3 9 Fitting/removing the hoist rope – section4 296
7 3 10 Possible reeving methods on the heavy load lattice extension 297
7 3 11 Connecting/disconnecting the electrical connections – section4/section2 299
7 3 12 Installing / removing the lifting limit switch 301
7 3 13 Installing / removing the anemometer and air traffic control light 302
7 3 14 Installing / removing the camera 304
7 3 15 Folding out / folding in the deflection sheave on section5 305
7 3 16 Section5/main boom – Establish/separate the connection 306
7 3 17 Connecting/disconnecting the electrical connections – section5/main boom 307
7 3 18 Connecting/disconnecting the hydraulic connections – section5 / main boom 309
7 3 19 Installing/removing section4 on section5 310
7 3 20 Connection/disconnecting the electrical connections between section4 and section5 311
7 3 21 Connection/disconnecting the hydraulic connection between section4 and section5 313
7 3 22 Positioning/removing the hoist rope – section5 and section4 314
7 3 23 Derricking cylinder positions 316
7 4 ISS, derricking 317
7 5 Operation with the ISS 319
7 5 1 Setting the RCL 319
7 5 2 Derricking, telescoping the main boom 321
7 5 3 Procedure if permissible wind speeds are exceeded 322
7 5 4 Instructions for turning loads over 322
7 6 Maintenance 323
7 6 5 Description of maintenance work 324
8 Heavy load lattice extension (SLS) 2 0m/10 0m 329
8 1 Operations planning 329
8 1 1 Assembly 329
8 1 2 Identification 330
8 1 3 Slinging points 331
8 1 4 Transport dimensions and weights 332
8 1 5 Transport condition 333
8 2 Checklists for rigging work 335
8 2 1 Overview 335
8 2 2 CHECKLIST: SLS Installing 2 0m – into the working position 336
8 2 3 CHECKLIST: SLS Installing 2 0m – into the transport position 339
8 2 4 CHECKLIST: SLS Removing 2 0m – from the working position 340
8 2 5 CHECKLIST: SLS Removing 2 0m – from transport position 343
8 2 6 CHECKLIST: SLS Rigging 2 0m – into the working position 345
8 2 7 CHECKLIST: SLS Rigging 2 0m – into the transport position 348
8 2 8 CHECKLIST: SLS Installing 10 0m 351
8 2 9 CHECKLIST: SLS Removing 10 0m 355
8 3 Description of the rigging work 359
8 3 1 Section6/main boom– Establish/separate the connection in the working position 359
8 3 2 Section6/main boom – Establish/separate the connection in the transport position 361
8 3 3 Bringing section6 from the transport position into the working position 363
8 3 4 Bringing section6 into the transport position 364
8 3 5 Section6/main boom – Establish/separate the electrical connections 365
8 3 6 Section6 – Setting the angle 367
8 3 7 Section6 – Fitting/removing the hoist rope 369
8 3 8 Possible reeving methods on the heavy load lattice extension 370
8 3 9 Installing / removing the lifting limit switch 372
8 3 10 Installing / removing the anemometer and air traffic control light 373
8 3 11 Installing / removing the camera 375
8 3 12 Section5 – Folding out/folding in the deflection sheave 376
8 3 13 Section5/main boom – Establish/separate the connection 377
8 3 14 Section5/main boom – Establish/separate the electrical connections 378
8 3 15 Section6/section5 – Establishing/separating the connection 380
8 3 16 Section6/section5 – Establishing/separating the electrical connections 381
8 3 17 Section6/section5 – Fitting/removing the hoist rope 383
8 4 Operation with the heavy load lattice extension 385
8 4 1 Setting the RCL 385
8 4 2 Derricking, telescoping the main boom 387
8 4 3 Procedure if permissible wind speeds are exceeded 388
8 4 4 Instructions for turning loads over 388
8 5 Maintenance 389
8 5 4 Description of maintenance work 390
9 Auxiliary single-sheave boom top1 393
9 1 Operations planning 393
9 1 1 Identification 393
9 1 2 Slinging points 394
9 1 3 Transport dimensions and weights 395
9 1 4 Transport condition 395
9 2 Description of the rigging work 397
9 2 1 Moving the auxiliary single-sheave boom top into the operating position 397
9 2 2 Moving the auxiliary single-sheave boom top into the transport position 399
9 2 3 Installing/removing a folded up auxiliary single-sheave boomtop 401
9 2 4 Attaching/removing the hoist rope 402
9 2 5 Installing / removing the lifting limit switch and anemometer 403
9 3 Operation with the auxiliary single-sheave boom top1 405
9 3 1 Setting the RCL 405
9 3 2 Procedure if permissible wind speeds are exceeded 406
9 3 3 Instructions for turning loads over 406
9 4 Maintenance 407
9 4 3 Description of maintenance work 408
10 Auxiliary single-sheave boom top2 409
10 1 Operations planning 409
10 1 1 Identification 409
10 1 2 Slinging points 410
10 1 3 Transport dimensions and weights 411
10 1 4 Transport condition 411
10 2 Description of the rigging work 413
10 2 1 Moving the auxiliary single-sheave boom top into the operating position 413
10 2 2 Moving the auxiliary single-sheave boom top into the transport position 415
10 2 3 Installing/removing a folded up auxiliary single-sheave boom top 417
10 2 4 Connect/disconnect electrical connection for the marker lights 419
10 2 5 Attaching/removing the hoist rope 420
10 2 6 Installing / removing the lifting limit switch and anemometer 421
10 3 Operation with the auxiliary single-sheave boom top2 423
10 3 1 Setting the RCL 423
10 3 2 Procedure if permissible wind speeds are exceeded 424
10 3 3 Instructions for turning loads over 424
10 4 Maintenance 425
10 4 3 Description of maintenance work 426
11 Turning loads over 427
11 1 Setting the RCL 428
11 2 Turning a load over 429
12 Driving with a rigged crane 431
12 1 Safety instructions 431
12 2 Driving path 432
12 3 Permissible rigging modes and axle loads 433
12 3 1 Swing-away lattice 434
12 3 2 Boom extension 440
12 3 3 Integral heavy load lattice extension 446
12 3 4 Heavy load lattice extension 2 0m/10m 450
12 3 5 Auxiliary single-sheave boom top 1 and auxiliary single-sheave boom top 2 454
12 4 Before driving 455
12 5 While driving 455
12 6 After driving 455
13 Index 457
A 459
B 459
D 460
H 461
I 462
L 462
M 462
O 462
P 463
R 463
S 463
T 465

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