Manitowoc Grove Crane GMK6300L-1 Part 1-Driving Operation Manual 3302740

Description

Manitowoc Grove Crane GMK6300L-1 Part 1-Driving Operation Manual 3302740 – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane GMK6300L-1 Part 1-Driving Operation Manual 3302740 – PDF DOWNLOAD

Language : English
Pages : 980
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove Crane GMK6300L-1 Part 1-Driving Operation Manual 3302740 – PDF DOWNLOAD

Driving 1
Additional pages 3
Counterweight version B 3
Information on weight specifications 3
1 Overview 9
1 1 Accidents 9
1 2 Branch offices 11
1 2 1 Manitowoc Crane Care 11
1 2 2 Dealer list 11
1 3 Warranty specifications 11
1 4 Terms used 12
1 5 Technical data 15
1 5 1 Maximum lifting capacity (DIN/ISO/EN) 15
1 5 2 Dimensions and weights of the truck crane, axle loads 16
Dimensions 17
Weight and axleloads 17
1 5 3 Dimensions and weights of removable parts 18
Spare wheel 18
Outriggers 18
Driver’s safety guard 19
Hose drum 19
Hook blocks and hook tackle 19
Auxiliary hoist 20
Main boom 20
Counterweight parts 20
1 5 4 Carrier 21
Engine 21
Transmission 21
Transfer case 21
Axle lines 21
Steering 22
Tyres 22
Outriggers 22
Auxiliary supports 23
Electrical system 23
Tool 23
Towing coupling 23
Driving speeds 23
Climbing ability 23
Turning radii 24
1 5 5 Superstructure 25
Engine 25
Main hoist 25
Auxiliary hoist 25
Slewing gears 26
Derricking gear 26
Main boom 26
Lattice extension 26
Operating speeds 27
1 6 Documentation supplied 29
1 6 1 Questions on documentation 30
1 7 Notes on the operating manual 31
1 7 1 What do the symbols used mean? 31
1 7 2 How is the operating manual structured? 33
Division 33
Structure of thechapters 33
Structure of thepages 34
1 7 3 How do I find the information I need? 35
Cross-references example 36
1 7 4 What information is available for operations planning? 38
1 8 Conversion table for US measuring units 39
1 9 Training – Information 41
1 10 Identification 42
1 11 EC Declaration of Conformity 44
2 Basic safety instructions 47
2 1 Intended use 47
2 1 1 Improper use 48
2 2 Organisational measures 49
2 3 Personnel qualifications 51
2 4 Safety instructions for driving the truck crane 53
2 5 Safety instructions for crane operation 55
2 6 Instructions on transporting persons 59
Equipment for lifting persons 59
Personnel 60
Operation 60
Truck crane 61
3 Operating elements for driving 65
3 1 Overview of the operating elements 65
3 1 1 On the outside of the truck crane 66
3 1 2 Driver’s cab 70
Front overview 70
Behind the cover 74
Rear overview 75
3 1 3 Instrument panel 76
Left/right 76
Middle 77
3 1 4 Display, driving mode 80
3 1 5 Steering column/steering wheel 81
3 1 6 Transmission operating elements 82
3 1 7 Tachograph, time correction 83
3 1 8 ECOS control unit 84
3 1 9 ECOS display – main menu 86
3 1 10 ECOS display – submenus 88
Level adjustment system submenu 88
Settings submenu 90
Monitoring submenu 91
Operating hours submenu 92
Warning submenu 92
Error submenu 93
3 1 11 Heating/Air-conditioning system 94
Standard heating system 94
Auxiliary water heating system 95
3 1 12 Outrigger control units 96
3 1 13 Rear supporting box control unit 97
3 2 Short description of the operating elements 99
3 2 1 Definition of direction information 99
Basic rule 99
Switches and buttons 100
3 2 2 General notes on the operating elements 100
3 2 3 General rules for buttons and symbols on the display 101
3 2 4 Engine 102
Steering column 102
Multipurpose switch 102
Instrument panel 103
Main menu 104
3 2 5 Carbamide system 105
Instrument panel 105
Display, driving mode 106
ECOS display 106
3 2 6 Electrical system 107
3 2 7 ECOS crane control 108
Control unit 108
3 2 8 Transmission 111
Instrument panel, middle 111
Display, driving mode 111
Transmission control unit 111
3 2 9 Reverse camera 115
Reverse camera on/off 115
3 2 10 Transfer case 116
3 2 11 Final drive 117
3 2 12 Brakes 118
Service brake 118
Additional brakes 118
Parking brake 119
3 2 13 Steering/separate steering 120
Instrument panel 120
ECOS display 121
Driver’s door 122
3 2 14 Suspension 123
3 2 15 Lighting/windscreen wipers/horn 124
Steering column 124
Instrument panel 124
Roof 127
3 2 16 Level adjustment system 128
3 2 17 Tachograph/speedometer 131
Tachograph 131
Speedometer 131
3 2 18 Rear supporting box control unit 132
3 2 19 Diagnostics 133
Displays/ submenu 133
3 2 20 Windows, doors, keys 134
Window winder 134
Doors 135
Keys 135
3 2 21 Front flap 136
4 Starting the engine for driving / switching it off 139
4 1 Starting the engine from the driver’s cab 139
4 1 1 CHECKLIST: Starting the engine 139
4 1 2 CHECKLIST: At low temperatures 142
4 1 3 Ladders and access ladders 142
Fixed ladders 142
Ladders 143
4 1 4 Refuel 145
Fuel 145
Carbamide 146
4 1 5 Checks before starting the engine 148
At the hydraulic tank 148
Battery master switch 148
Checking the hand-held control 149
4 1 6 Switch on the ignition 149
4 1 7 Lamp test/equalisation of the switching states 150
Lamp test 150
Switching state alignment 151
4 1 8 Display – setting the brightness 152
4 1 9 Starting the engine 153
Without flame start system 154
With flame start system 154
4 1 10 Checks after starting the engine 156
Checking in the main menu 156
Indicator lamps on the instrument panel 156
4 1 11 Monitoring elements 158
Instrument panel 158
4 1 12 Monitoring submenu 159
4 1 13 Setting idling speed 160
4 2 Switch the engine off 161
4 2 1 At the ignition lock and with the outrigger control units 161
After switching off 161
4 2 2 Using the emergency stop switches 162
Resetting the emergency stop switch 162
4 3 Air intake inhibitor 163
Releasing the air intake inhibitor 163
5 Driving 167
5 1 Before driving 167
5 1 1 CHECKLIST: Checks before on-road driving 167
5 1 2 Checking the condition of the truck crane 173
Windscreen washing system 173
Electrical system 173
Adjusting themirrors 174
Warning plates for vehicle width 175
Displaying vehicle height 175
Supply pressure 176
Parking brake 177
5 1 3 Adjusting the seats and steering column 179
Driver’s seat 179
Passenger’s seat 181
Adjusting the steering column 182
5 1 4 Switching the suspension on/off 183
Opening the submenu 183
Switching the suspension on 184
Switching the suspension off 184
5 1 5 Setting the tachograph 185
Prerequisites 185
In the event of malfunctions 185
Setting the tachograph 186
5 1 6 Displaying the operating hours 191
5 1 7 Settings/indications on the driving display 192
5 2 Operating the transmission 193
5 2 1 Switching on 193
5 2 2 Switching the transmission to the neutral position 194
While driving 194
5 2 3 Changing the driving mode 195
5 2 4 Selecting the driving direction 196
5 2 5 Changing highest gear/starting gear 198
5 2 6 Starting 198
5 2 7 Driving and changing gears 199
5 2 8 Changing the driving direction 200
5 2 9 Stopping 201
Stopping for longer periods 201
5 2 10 On the roller type dynamometer 201
5 2 11 Oil level gauge 202
5 3 Driving the truck crane and switching it off 205
5 3 1 Checks whilst driving 205
Immediately after you start to move 205
While driving 207
5 3 2 Cruise control 208
Switching on 208
Switching off 209
5 3 3 Temposet 209
Switching on 209
Switching off 209
5 3 4 Driving downhill 210
Starting 210
Checks when driving downhill 210
Shifting down from the highest gear 211
Additional brakes 212
5 3 5 Driving uphill 213
Starting 213
Driving 213
5 3 6 Warning submenu 214
Meaning of thesymbols 214
Exiting the submenu 216
5 3 7 Warning or malfunction messages on the instrument panel 217
Meaning of the lamps 217
5 3 8 Override torque reduction 219
5 3 9 Error submenu 220
5 3 10 Switching the truck crane off 220
Secure it against rolling away 220
When stationary for more than 8hours 221
5 3 11 Folding berth 223
5 4 Off-road driving 225
Adjustments to the transmission 225
Connections 225
Changing the vehicle level 225
Rocking the vehicle free andtowing 225
5 4 1 Transfer case – switching the off-road gear on/off 226
Prerequisites 226
Switching on 227
Switching off 227
Neutral position 227
5 4 2 Longitudinal and transverse differential locks 228
5 4 3 Operating the level adjustment system 230
Opening the submenu 230
Setting the on-road level 231
Pre-selecting suspension struts 231
Changing the vehicle level 232
Viewing the current inclination 232
Exiting the submenu 233
5 4 4 Freeing truck crane stuck in terrain 234
Rocking the truck crane free 234
Towing free to thefront 235
Towing free to therear 235
5 5 Separate steering 237
5 5 1 Switching to separate steering 237
Manual 238
Automatic 239
switching to normal steering mode 240
5 6 Heating and air-conditioning system 241
5 6 1 Standard heating system 241
Switching on 241
Heating 241
Air distribution 242
Examples 243
Switching off 243
5 6 2 Air-conditioning system 244
Information 244
Switching on/off 244
Cooling 245
Drying 245
5 6 3 Auxiliary water heater 246
Preheating theengine 246
Preheating the driver’s cab 247
Switching on the auxiliary heater 247
Switching off the auxiliary heater 248
Setting time andweekday 248
Saving automatic heating start 249
Setting the heating period 250
Switching the automatic heating start on and off 251
Setting the remaining run time 251
5 7 Towing a trailer 253
Effects on the axleloads 253
Coupling the trailer 254
Connecting the supply lines 255
Removing supply lines 256
Uncoupling thetrailer 256
Checking the braking force 258
6 Driving modes 261
6 1 Driving modes 261
Information about the axle loads 261
6 1 1 Information on how to use the tables 262
6 1 2 Tables for a maximum axle load of 12 t 263
For tyres 385/95 R25 263
For tyres 445/95 R25 264
For tyres 525/80 R25 265
6 1 3 Maximum permitted speeds with an axle load of over 12 t 266
6 2 Weighing the truck crane 267
Determining 267
Axle groups 268
Weighing procedure 269
Evaluation 270
6 3 Rigging work for driving with a trailer 271
6 3 1 Switching on the slewing gear freewheel 272
6 3 2 Switching on the boom floating position 273
6 3 3 Switching on boom pre-tensioning 274
6 3 4 Adjusting axle pressure 275
Preselecting the axle pair 275
Adjusting axle pressure 276
Driving with changed axle pressures 276
Adjusting axle pressure for on-road driving 276
6 3 5 Switching the superstructure driving lights on/off 277
Switching off 277
Switching on 277
6 4 Main boom, removing/installing 279
Additional equipment required 279
6 4 1 CHECKLIST: Removing the main boom 280
Prerequisites 280
Checklist 280
6 4 2 CHECKLIST: Mounting the main boom 283
Prerequisites 283
Checklist 283
6 4 3 Slinging the main boom 286
Marking 286
Installing the lifting gear 286
Removing the lifting gear 287
6 4 4 Removing/attaching the clamps 288
6 4 5 Switching the pressure relief on/off 289
6 4 6 Connecting/disconnecting the derricking cylinder from the boom 290
Retracting the derricking cylinder head axle 291
Fitting the derricking cylinder head axle 292
6 4 7 Extending/retracting the boom pivot pin 293
Before pulling itout 293
After pushing it in 293
Pulling out the pivot pin 294
Pushing the pivot pin in 295
6 4 8 Disconnecting/connecting hydraulics/electrical 296
Disconnecting 296
Connecting 297
6 4 9 Lifting the main boom off/on the turntable 298
Lifting from the turntable 298
Lifting on to the turntable 299
6 4 10 Aligning the connecting points 300
6 4 11 Securing/releasing the derricking cylinder 300
6 4 12 Transporting the main boom 301
6 4 13 Inspections after main boom mounting 302
6 4 14 Installing/removing the hose drum 303
Installing 303
Removing 304
6 5 Installing/removing outrigger beams 307
6 5 1 CHECKLIST: Removing the outrigger beams 308
6 5 2 CHECKLIST: Installing the outrigger beams 310
6 5 3 Preparing the truck crane 312
Prerequisites 312
For removal 312
6 5 4 Removing/attaching outrigger pads 313
Removing outrigger pads 313
Attaching outrigger pads 314
6 5 5 Disconnecting/establishing the hydraulic connection 315
6 5 6 Disconnecting/establishing the electrical connection 316
6 5 7 Unscrewing/screwing in the spacers 317
Unscrewing 317
Screwing in 318
6 5 8 Disconnecting/establishing the connections to the supporting box 319
6 5 9 Extending/retracting the outrigger beam 319
Extending the outrigger beam 319
Inserting the outrigger beam 321
6 5 10 Transporting the outrigger beams 323
6 6 Installing/removing the supporting box 325
6 6 1 CHECKLIST: Removing the supporting box 326
6 6 2 CHECKLIST: Installing the supporting box 329
6 6 3 Rig the outrigger span 7 98x8 50/1 00m 331
Front outrigger 332
Auxiliary supports 332
6 6 4 Establishing/disconnecting the pneumatic connection 334
6 6 5 Disconnecting/establishing the electrical connection 335
6 6 6 Disconnecting/establishing the hydraulic connection 336
6 6 7 Attaching/raising the supporting box with the truck crane 337
Prerequisites: 337
Lifting 338
Hanging 339
6 6 8 Installing the reverse camera 340
6 6 9 Crane movements during installation and removal 341
Prerequisites 341
Before installation 341
After the removal 341
6 6 10 Slinging points on the supporting box 342
6 6 11 Locking/unlocking the supporting box 343
Locking 343
Unlocking 344
6 6 12 Transporting the supporting box on the separate vehicle 345
Lashing eyelets 345
6 6 13 Installing / removing the rear bumper 346
Prerequisites: 346
Installing 347
Removing 347
6 7 Rigging the auxiliary hoist 349
6 7 1 CHECKLIST: Auxiliary hoist, installing 349
Prerequisites 349
6 7 2 CHECKLIST: Auxiliary hoist, removing 351
Prerequisites 351
6 7 3 Slinging the auxiliary hoist 353
6 7 4 Installing/removing the rigging frame 354
Prerequisite 354
6 7 5 Setting down the auxiliary hoist 355
6 7 6 Making/breaking the hydraulic connection 356
6 7 7 Establishing/disconnecting the electrical connection 357
6 7 8 Creating the connection to the turntable 358
Establishing the connection 358
Separating the connection 360
6 7 9 Securing the hoist rope 361
6 7 10 Transporting the auxiliary hoist 362
6 7 11 Check that the auxiliary hoist is functioning properly 363
Slewing direction 363
Slewing indicator 363
7 Malfunctions in driving mode 367
7 1 Emergency stop switch 367
7 2 What to do when a malfunction occurs in road traffic 369
7 3 Towing the truck crane 371
7 3 1 Towing after engine/transmission damage 372
Compressed-air supply 372
Electric power supply 373
On the transmission 373
Axle drives 373
Transfer case 374
Parking brake 374
Towing the truck crane out of the danger area 375
7 3 2 Tow starting 375
7 3 3 External starting socket 376
Performing a jump start 376
7 3 4 Battery charger 377
Prerequisites 377
7 4 Wheels and tyres 379
7 4 1 Wheel change 379
Removing adamaged wheel 380
On the spare wheel holder 380
Mounting a wheel 381
7 4 2 Inflating the tyres yourself 383
Connecting the filling hose 383
Inflating the tyres 384
Removing the filling hose 384
7 5 Fuses 385
Information on replacing fuses 385
7 5 1 Fuses in the driver’s cab 386
Group F1 386
Group F2 387
Group F3 387
Group F4 388
Group F5 388
Group F6 389
Group F7 389
Group F8 389
Group F9 390
Group F10 390
7 5 2 Fuses in the battery box 391
7 6 Troubleshooting 393
7 6 1 Malfunctions on the engine 393
7 6 2 Malfunctions in the exhaust system 395
7 6 3 Malfunctions in the transmission 396
7 6 4 Transfer case malfunctions 397
7 6 5 Malfunctions of the service brake 397
7 6 6 Malfunctions of the steering 398
7 6 7 Differential lock malfunctions 399
7 6 8 Malfunctions in the hydraulic system/hydraulic oil cooler 399
7 6 9 Malfunctions on the suspension 400
7 6 10 Malfunctions of the level adjustment system 400
7 6 11 Malfunctions on the ECOS carrier 401
ECOS programme version 401
General malfunctions 401
Error messages 402
Exiting the submenu 403
7 7 Procedure in the event of malfunctions 404
7 7 1 Switching on emergency operation in coolant circuit 404
7 7 2 Procedure during engine malfunctions 405
7 7 3 Malfunctions in the transmission 406
General malfunctions 406
Transmission malfunction 406
Reading out error codes 408
8 Index 411
A 413
B 413
C 414
D 415
E 417
F 419
H 419
I 420
K 420
L 421
M 421
O 422
P 424
R 424
S 425
T 427
V 429
W 429
Crane Operation 437
Additional pages 435
Counterweight version B 435
Information on weight specifications 435
9 Operating elements for crane operation 441
9 1 Overview of the operating elements 441
9 1 1 Exterior of the truck crane 442
9 1 2 Crane cab 446
9 1 3 Front panel 448
9 1 4 Side panel 449
Bottom 449
Top 450
Console, rear 452
Standard heating system 453
Auxiliary water heating system 454
Auxiliary air heater 455
9 1 5 Control panels 456
Left 456
Right 457
9 1 6 Control lever configuration 458
Version 1 458
Version 2 459
9 1 7 ECOS control unit 460
9 1 8 ECOS display – main menu 462
9 1 9 ECOS display – submenus 464
Counterweight submenu 464
Slewing gear/ houselock submenu 465
Outriggers submenu 466
Telescoping submenu 468
Power unit speeds submenu 470
Monitoring submenu 471
Settings submenu 472
Operating hours submenu 473
Submenu Warning 474
Error submenu 477
Working range limiter submenu 478
9 1 10 RCL control unit 480
9 1 11 RCL display – main menu 481
9 1 12 Display RCL – submenus 483
Enter rigging mode submenu 483
Monitoring submenu 484
Rigging mode monitoring submenu 486
Lifting capacity table submenu 487
Working range submenu 488
Error submenu 489
Settings submenu 490
9 1 13 Hand-held control 491
9 1 14 Outrigger control units 492
Button 492
Outrigger button 493
Inclination and outrigger pressure display 494
Raise axle display 495
9 2 Short description of the operating elements 497
9 2 1 Definition of direction information 497
Basic rule 497
Switches 498
9 2 2 General rules for buttons and symbols on the display 498
9 2 3 Engine for crane operation 499
Side panel 499
Console, rear 500
ECOS display 500
9 2 4 Engine for driving 500
Side panel 500
Main menu 500
Outriggers submenu 501
9 2 5 Seat contact switch and dead man’s switch 502
9 2 6 ECOS crane control 503
Control unit 503
9 2 7 Outriggers 506
In the Outriggers submenu 506
In the Settings submenu 507
On the outrigger control units 508
9 2 8 Inclination indicators 510
9 2 9 Raise axle 511
Outrigger control units 511
9 2 10 Outrigger pressure displays 513
Outriggers submenu 513
Outriggers controlunits 513
9 2 11 Anemometer display 513
9 2 12 Counterweight submenu 514
Counterweight submenu 514
9 2 13 Main hoist 518
9 2 14 Auxiliary hoist 520
9 2 15 Slewing gear 521
Submenu 522
9 2 16 Derricking gear 524
9 2 17 Telescoping mechanism 526
Control panels 526
Submenu 527
In the Settings submenu 532
9 2 18 Hydraulic system 533
9 2 19 House lock 534
9 2 20 Rated capacity limiter (RCL) 535
Control unit 535
Main menu 537
Submenu Rigging mode entry 538
Monitoring submenu 542
Submenu Lifting capacity table 546
Working range submenu 547
RCL override 548
External displays 549
9 2 21 Electrical system 550
9 2 22 Lighting, windscreen wiper/washing system 551
Lighting 551
Windscreen wiper/washing system 553
9 2 23 Hand-held control 554
Sockets for hand-held control 554
Engine control panel 555
Horn 555
9 2 24 Windows, doors, keys 558
Windscreen 558
Rear window 558
Crane cab door 559
Keys 560
9 2 25 Diagnostics 560
10 Starting/switching off the engine – for crane operation 563
10 1 Starting the engine – from the crane cab 563
10 1 1 CHECKLIST: Starting the engine 563
10 1 2 CHECKLIST: At low temperatures 566
10 1 3 Refuel 566
Fuel 566
Carbamide 568
10 1 4 Checks before starting the engine 569
At the hydraulic tank 569
Battery master switch 569
Checking the hand-held control 570
10 1 5 Switch on the ignition 570
10 1 6 Lamp test / switching state alignment 571
Lamp test 571
10 1 7 Adjusting display brightness 573
10 1 8 Starting the engine 574
Without flame start system 574
With flame start system 575
10 1 9 Checks after starting the engine 576
10 1 10 Monitoring submenu 577
10 1 11 Setting idling speed 578
10 1 12 Override torque reduction 579
10 2 Starting the engine – with the hand-held control 581
Prerequisites 581
Starting the engine 581
10 3 Switching off the engine 583
10 3 1 During normal operation, with the ignition lock/with the hand-held control 583
After switching off 583
10 3 2 In emergencies, with the emergency stop switches 584
Resetting the emergency stop switch 584
10 4 Air intake inhibitor 585
Releasing the air intake inhibitor 585
11 Crane operation 589
11 1 Before operating the crane 589
11 1 1 CHECKLIST: Checks before operating the crane 589
11 1 2 Checking the condition of the truck crane 593
Windscreen washing system – Tank 593
Visual inspection 593
Checking the position of the hoist ropes 594
Checking the electrical system 594
11 1 3 Adjusting the crane cab seat and front control panel 595
Crane cab seat 595
Front control panel 596
11 1 4 Checking the safety equipment 597
Rated capacity limiter 597
Lifting limit switch 597
Emergency stop switch 598
Seat contact switch 599
11 1 5 Earthing the load 600
11 1 6 Preheating the hydraulic oil 601
11 1 7 Locking/unlocking the turntable 602
Locking points 602
11 1 8 Switching the houselock on/off 603
Switching on the houselock 603
Switching off the houselock 605
11 2 Operation of the rated capacity limiter 607
11 2 1 Switch on the RCL 608
Switching on 608
Brightness of the displays 610
11 2 2 Enter rigging mode 611
Entering individual components 612
Entering the RCL code 616
Entering the reeving 617
Accepting the rigging mode 617
11 2 3 Checks before operating the crane 619
Opening the submenu 619
Checks 620
11 2 4 Displays during crane operation 622
11 2 5 RCL early warning 625
11 2 6 RCL shutdown 625
Shutdown due to overload 625
11 2 7 Display in the event of errors 627
11 2 8 RCL override 628
Table – error/ information codes 634
11 2 9 Displaying the lifting capacity tables 635
11 2 10 Entering the time/date 637
11 3 Crane operation with main boom 639
11 3 1 Checks during crane operation 639
Horizontal alignment 639
Safe distances 639
Checking the windspeed 640
11 3 2 Permissible slewing ranges and working positions 641
360 slewing range 641
Working position 0to the rear 641
180 to the front rigging position 641
11 3 3 Main hoist 642
Maximum permissible hoistrope speed 642
Switching on the main hoist 643
Lifting and lowering 643
Switching off the main hoist 644
11 3 4 Auxiliary hoist 645
Maximum permissible hoist rope speed 645
Switching on the auxiliary hoist 646
Lifting and lowering 647
Switching off the auxiliary hoist 647
11 3 5 Lifting limit switch and lowering limit switch 648
Lifting limit switch 648
Lowering limit switch 649
11 3 6 Derricking gear 650
Switching on the derricking gear 650
Maximum permissible derricking speed 650
raising and lowering 651
Re-enable raising function 652
Switching off the derricking gear 652
Lowering the main boom to ahorizontal position 653
11 3 7 Telescoping mechanism 654
Overview 655
Telescoping process 655
Assignment for display 657
Fixed length, intermediate length, telescoping length 659
Telescoping 660
Telescoping sequence 660
Checks before starting work 661
Switching on the telescoping mechanism 662
Function of the control lever 662
Telescoping with lattice extension folded at the side 664
Switching off the telescoping mechanism 664
Manual telescoping 665
Checking the initial position 665
Unlocking the telescoping cylinder 667
Extending/retracting the telescoping cylinder 670
Lock telescoping cylinder 671
Unlocking the telescopic section 672
Telescoping the telescopic section 674
Locking the telescopic section 675
Locking the telescopic section for on-road driving 676
Telescoping with teleautomation 677
Telescoping the main boom when horizontal 681
11 3 8 High-speed mode 682
Switch on function 682
Derricking gear/ telescoping mechanism 682
Hoists 683
11 3 9 Slewing gear 684
Maximum permissible slewing speed 684
Switching on the slewing gear 684
Releasing the slewing gear brake 685
Engaging the slewing gear brake 685
Turning 685
Braking the slewing movement 687
Slewing gear freewheel 688
Switching off the slewing gear 688
11 3 10 Possible movement combinations 689
11 3 11 Hydraulic oil cooling 689
11 4 Settings and displays for crane operation 691
11 4 1 Inclining the crane cab 691
11 4 2 Setting idling speed 691
11 4 3 Adjusting the wiper stroke interval of the windscreen wiper 692
11 4 4 Limiting the power unit speeds 693
11 4 5 Setting the characteristic curves for the control levers 694
11 4 6 Critical load control 695
Function 695
Switching on andoff 695
11 4 7 Using the pivoting spotlights 696
11 4 8 Displaying the operating hours 697
11 4 9 Warning submenu 698
Meaning of thesymbols 698
Exiting the submenu 702
11 4 10 Error submenu 702
11 5 Working range limiter 703
11 5 1 Opening the working range limiter submenu 704
11 5 2 Viewing current settings 704
11 5 3 Entering limit values 706
Overall height/ working radius 706
Slewing angle 707
Entering objects 709
11 5 4 Entering limit values/objects manually 712
Limit values 712
Objects 713
11 5 5 Switching monitoring functions on/off 714
11 5 6 Shutdown by working range limiter 715
11 6 Work break 717
11 6 1 In case of short work breaks 717
11 6 2 In case of work breaks of more than 8 hours 718
To secure the truck crane 718
11 7 Heating and air-conditioning system 719
11 7 1 Standard heating system 719
Switching on 719
Heating 719
Air distribution 720
Switching off 720
11 7 2 Air-conditioning system 721
Information 721
Switching on/off 721
Cooling 722
Drying the air 722
11 7 3 Auxiliary water heater 723
Preheating theengine 723
Preheating the crane cab 724
Switching on 725
Setting the day and time 726
Storing the heating start 726
Setting the heating period 727
Switching heating start on/off 728
Switching off 729
Setting the remaining run time 729
11 7 4 Auxiliary air heater 730
Switching on 730
Temperature 731
Switching off 731
Other functions 731
11 8 CraneSTAR system 732
11 8 1 Overview 732
11 8 2 Position of the components 732
12 Rigging work 735
12 1 Rigging work checklists for crane operation with the main boom 735
12 1 1 CHECKLIST: Rigging 735
12 1 2 CHECKLIST: Unrigging 740
12 2 Choice of a suitable positioning site 743
12 2 1 Determining the required load-bearing area 743
12 2 2 Safe distance from slopes and pits 746
12 2 3 Earthing the truck crane 747
12 2 4 Safe distance from overhead power lines 748
12 3 Rigging work after driving with a trailer 751
12 3 1 Switching off the boom floating position 751
12 3 2 Switching off the slewing gear freewheel 752
Before slewing 752
12 3 3 Switching off boom pre-tensioning 753
12 4 Connecting/disconnecting the hand-held control 755
12 5 Starting the engine for driving for rigging work 757
12 5 1 Starting/turning off the engine from the crane cab 757
Prerequisites 757
Starting the engine 757
After starting theengine 758
Switching off theengine 758
12 5 2 Starting/switching off the engine from the outrigger control units 760
Prerequisites 760
Starting the engine 760
Switch the engine off 760
12 6 Outriggers 761
12 6 1 CHECKLIST: Extending the outriggers 761
12 6 2 CHECKLIST: Retracting the outriggers 763
12 6 3 Permissible outrigger spans 764
12 6 4 Preparing the truck crane 765
In the driver’s cab 765
Outriggers control units 765
12 6 5 Setting the outrigger spans 766
For on-road driving 768
12 6 6 Extending/retracting outrigger beams 769
From the control units 770
From the cranecab 771
12 6 7 Moving the outrigger pads into working/driving position 773
12 6 8 Enlarging the load-bearing area 774
12 6 9 Extending/retracting supporting cylinders 775
From the control units 776
From the crane cab 777
12 6 10 Levelling the truck crane on outriggers 780
Inclination indicators 780
Prerequisites 781
Manual alignment 782
Automatic alignment 783
12 6 11 Levelling the free-on-wheels truck crane 784
12 6 12 Outrigger pressure display 786
12 7 Rigging/unrigging the counterweight 787
12 7 1 Counterweight sections 787
Version A 787
Version B 788
12 7 2 Identification 789
12 7 3 Slinging points on the counterweight sections 790
12 7 4 CHECKLIST: Rigging the counterweight 792
12 7 5 CHECKLIST: Unrigging the counterweight 794
12 7 6 Assembling counterweight combination 796
Combinations for the basic equipment in version A 797
Combinations for the additional equipment in version A 800
Combinations for the basic equipment in version B 802
Combinations for the additional equipment in version B 805
12 7 7 Counterweight hoist unit 809
Counterweight submenu 809
Extending/retracting the lifting cylinders 810
Automatic mode rigging 811
Automatic mode unrigging 812
Cancel automatic mode 814
12 7 8 Setting down counterweight for driving the truck crane 815
Version A 815
Version B 815
12 7 9 Slewing with rigged counterweight 817
12 8 Rigging work on the main boom 819
12 8 1 Hook block on the bumper 819
Picking up the hook block 819
Attaching the hook block 820
12 8 2 Hook block on a separate vehicle 821
Picking up the hook block 822
Setting down the hook block 822
12 8 3 Hook block, separable 824
Rigging for on-road driving 824
Rigging for crane operation 825
12 8 4 Reeving and unreeving the hoist rope 826
Rope end fitting 826
Reeving the hoist rope 827
Unreeving hoist rope 830
12 8 5 Possible reeving methods on the main boom 831
With 9 head sheaves 832
With 10 head sheaves 835
12 8 6 Installing/removing the lifting limit switch 840
Installing the lifting limit switch 840
Removing the lifting limit switch 843
12 8 7 Locking/unlocking the lifting limit switch 844
Locking 844
Removing the lock 845
12 8 8 Anemometer and air traffic control light 846
Installing 846
Removing 847
12 9 Other rigging work 849
12 9 1 Railings on the turntable 849
12 9 2 Cameras for crane operation 851
Cameras on the hoists 851
Camera on main boom 851
Turning the monitor on/off and switching 854
12 9 3 Ladder on the counterweight 855
12 9 4 Extendable step 856
12 9 5 Folding the mirrors in and out, and adjusting them 857
13 Driving with a rigged truck crane 861
13 1 Driving path 861
13 2 Permissible rigging modes and axle loads 862
Axle load table 862
13 3 Before driving 864
13 3 1 Securing the superstructure against slewing 864
13 3 2 Check the tyre pressure and the wind speed 864
13 3 3 Putting the truck crane on the wheels 865
13 3 4 Gears/connections 867
Transmission 867
Connections 867
13 4 Whilst driving 867
13 5 After driving 869
13 6 Driving in combined operation 870
13 6 1 Switching combined operation on/off 870
Prerequisites 870
Switching on 871
Switching off 871
13 6 2 Starting/turning off the engine 872
13 6 3 Preparing to drive 873
Transmission 873
Switching on separate steering 873
Connections 873
13 6 4 While driving 874
14 Malfunctions during crane operation 877
14 1 Emergency stop switch 877
14 2 What to do when malfunctions occur during crane operation 879
The load can be set down 879
Load cannot be setdown 879
14 3 Fuses 881
Information on replacing fuses 881
14 3 1 Fuses on the turntable 882
Fuse groups F1/F2/F3 882
Fuses on the circuit board 883
14 3 2 Fuses in the crane cab 885
14 3 3 Fuses in the battery box 887
14 3 4 RCL fuses 888
14 4 Finding and eliminating malfunctions 889
14 4 1 Malfunctions on the engine 889
14 4 2 Malfunctions in the exhaust system 890
14 4 3 Malfunctions on the main hoist/auxiliary hoist 891
14 4 4 Malfunctions in the hoist cameras 892
14 4 5 Malfunctions in the main boom camera 892
14 4 6 Malfunctions on the derricking gear 893
14 4 7 Malfunctions in the telescoping mechanism 894
Telescoping mechanism error messages 895
14 4 8 Malfunctions in the slewing gear 897
14 4 9 Malfunctions in the counterweight hoist unit 899
14 4 10 Malfunctions in the hydraulic system/hydraulic oil cooler 900
14 4 11 Malfunctions when inclining the crane cab 900
14 4 12 Malfunctions when operating with the hand-held control 900
14 4 13 Malfunctions of the outriggers 901
14 4 14 Troubleshooting the RCL 902
General malfunctions 902
Error messages in the Monitoring submenu 903
Displays in the Error submenu 905
Table of error codes 907
Switch off the sensor/ tachogenerator 910
14 4 15 Malfunctions ECOS – superstructure 911
ECOS programme version 911
General malfunctions 911
Error messages 912
Exiting the submenu 913
14 4 16 Malfunctions on CraneSTAR system 914
14 5 Emergency operations and programs 917
14 5 1 Mechanical emergency activation for retracting 918
Prior to the emergency activation, check 918
Procedure 918
Mechanical emergency activation 919
14 5 2 Telescoping emergency program 921
Swinging the swing-away lattice 922
Checks 923
Starting the emergency program 923
Determining the type of error 924
Error at the length indicator 925
If there is an error at a proximity switch 929
Terminating emergency programme 930
Tables for approaching the locking points 931
14 5 3 Entering the current telescoping 933
14 5 4 Emergency operation with the hand-held control 935
Preparations 935
Operating a power unit 936
Stopping movements 938
Stopping movements in emergencies 938
Switch the engineoff 938
14 5 5 Switching on emergency operation in coolant circuit 939
14 6 Hydraulic emergency operation 941
14 6 1 Operating principle 941
14 6 2 Connecting/disconnecting hoses 942
Establishing connections 942
Disconnecting connections 943
14 6 3 Switching emergency operation on/off 944
14 6 4 Establishing the hydraulic circuits required 945
Switching over valves 945
For lifting/ lowering 947
For slewing 948
14 6 5 Performing emergency operation 949
Turning 949
Derricking 950
Lifting/lowering 950
14 6 6 After emergency operation 951
Switching off emergency operation 951
Switching over to crane operation 951
Disconnecting thehoses 951
14 6 7 Emergency supply of another crane 952
For emergency supply 952
After emergency supply 952
14 7 Other emergency operations 953
14 7 1 External starting socket 953
Performing a jump start 954
14 7 2 Battery charger 955
Prerequisites 955
15 Index 959
A 961
B 961
C 962
D 963
E 965
F 967
H 967
I 968
K 968
L 969
M 969
O 970
P 972
R 972
S 973
T 975
V 977
W 977

Customer Support: [email protected]

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