Manitowoc Grove Crane GRT8100 Operator Manual PDF

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Manitowoc Grove Crane GRT8100 Operator Manual –  PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane GRT8100 Operator Manual –  PDF DOWNLOAD

Language : English
Pages : 210
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove Crane GRT8100 Operator Manual –  PDF DOWNLOAD

SECTION 1 11
Introduction 11
General 11
Customer Support 11
Safety Information 11
New Owners 11
Noise/vibration Test results 12
Noise Level Test Results 12
Vibration Level Test Results 12
Serial Number Location 12
List Of Specifications 13
General 13
Dimensions 13
Capacities 13
Torque Converter 13
Transmission 13
Engine 13
Cummins QSB 6 7 – Tier 4F 13
Cummins QSB 6 7 – Tier 3 13
Axles 13
Brakes 13
Wheels and Tires 13
Swing Gearbox 13
Boom 13
Swivel Assembly 13
Hydraulic Pumps 14
Pump #1 14
Pump #2 14
Pump #3 14
Hoists 14
Crane Nomenclature 14
SECTION 2 17
Safety Information 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Safety Decals 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Crane Stability/Structural Strength 22
Load Charts 22
Work Site 22
Wind Forces 23
Wind Speeds 23
Determination of 3-second wind gust speed at boom tip height: 26
Size and Shape of the load: 26
Determining Wind Drag Coefficient (Cd) 27
Maximum Permissible Wind Speed 28
Example and Sample Calculations (metric) 30
Example 1: Crane Configuration: 30
Load example 1 1: 31
Load example 1 2: 31
Load example 1 3a: 31
Load example 1 3b: 31
Example and Sample Calculations (Non-metric) 34
Example 2: 34
Load example 2 1: 35
Load example 2 2: 35
Load example 2 3a: 35
Load example 2 3b: 35
Lifting Operations 36
Counterweight 37
Outrigger Lift Off 37
Multiple Crane Lifts 37
Tilt-Up Panel Lifting 37
Pile Driving and Extracting 38
Crane Equipment 38
Crane Inspection 38
Electrocution Hazard 39
Set-Up and Operation 40
Electrocution Hazard Devices 40
Electrical Contact 41
Special Operating Conditions and Equipment 41
Grounding the Crane 41
Personnel Handling 42
Environmental Protection 43
Maintenance 43
Service and Repairs 43
Lubrication 44
Tires 45
Hoist Rope 45
Synthetic Hoist Rope 45
Wire Rope 45
Sheaves 46
Batteries 47
Super Capacitor (If Equipped) 47
General Maintenance 47
Transporting the Crane 48
Travel Operation 48
Work Practices 49
Personal Considerations 49
Crane Access 49
Job Preparation 49
Working 50
Lifting 51
Hand Signals 52
Boom Extension 54
Parking and Securing 54
Shut-Down 54
Cold Weather Operation 54
Temperature Effects on Hook Blocks 55
Temperature Effects on Hydraulic Cylinders 55
Model Specific Information 56
Crane Stability 56
Hoist Platform 57
Travel Position 57
Overload Inspection 57
Boom Inspection 58
Superstructure Inspection 60
Carrier Inspection 62
SECTION 3 65
Operating Controls and Procedures 65
Controls and Indicators 66
Steering column 66
Turn Signal Lever and Windshield Wiper/ Washer/Headlight/Horn Controls 67
Steering Column Tilt Lever 67
Park Brake Control Switch 67
Headlights Switch 67
Drive Axle Selector Switch 67
Hazard Lights Switch 67
Increment/Decrement Switch 68
Ignition Switch 68
Transmission Shift Lever 68
Cab Overhead Controls 68
Skylight Window Latch 68
Skylight Wiper and Wiper Motor 68
Skylight Sunscreen 69
Dome Light 69
Cab Circulating Fan 69
Right Side Window Latch 69
Overhead Control Panel 69
Skylight Wiper Switch 69
Heater/Air Conditioner Fan Speed Switch 69
Heater Control Switch 69
Air Conditioner Switch 69
Work Lights Switch 69
Crane Function Power Switch 69
Exhaust System Cleaning Switch (Tier 4 Engine Only) 69
Exhaust System Cleaning (Tier 4 Engines Only) 70
Inhibit Exhaust System Cleaning 70
Diesel Exhaust Fluid (Tier 4 Engines Only) 71
High Exhaust System Temperature 71
Control Seat Assembly 72
Boom Lift/Main Hoist Control Lever (Dual Axis) 73
Swing/Telescope or Swing/Auxiliary Hoist Control Lever (Dual Axis) 73
Main Hoist Enable Switch 73
Boom Up Bypass Switch 73
Lift Function Enable Switch 73
Jog Dial 73
Outrigger Function Enable Switch 73
Differential Lock On/Off Switch (Optional) 73
Rear Steer Switch 73
Auxiliary Hoist Enable Switch 74
Boom Telescope Enable Switch 74
Swing Enable Switch 74
Seat Slide Lever 74
Air Conditioner/Heater Climate Unit 74
Seat Frame Slide Lever 74
Armrest Adjustment Knobs 74
Seat Height Adjustment Lever 74
Limit Bypass Switch (Non-CE Certified Cranes) 74
Limit Bypass Switch (CE Certified Cranes) 75
Emergency Stop Switch 76
Level Indicator 76
Deadman Switches (Optional) (Dual Axis Control Levers only) 76
Hoist High Speed Toggle Switches 76
Horn Button 76
Free Swing Button 76
Cab Door Release Lever 76
Hoist Rotation Indicators (Not Shown) 76
Seat Switch (Not Shown) 76
Main Hoist Control (Single Axis Option) 77
Boom Lift Control (Single Axis Option) 77
Telescope or Auxiliary Hoist Control (Single Axis Option) 77
Swing Control (Single Axis Option) 77
Foot Pedal Controls 78
360° Swing Lock Pedal 78
Swing Brake Pedal 78
Telescope Control Pedal 78
Service Brake Pedal 78
Foot Throttle Pedal 78
Miscellaneous Controls and Indicators 78
Fuse and Relay Panels 78
Buzzer 78
Limit Bypass Switch (Non-CE Certified Cranes) 78
Limit Bypass Switch and Indicator (CE Certified Cranes) 79
RCL Internal Light Bar (Optional) 80
Strobe Light or Beacon (Optional) 80
Backup Alarm (Not Shown) 80
Emergency Exit 80
Crane Control System (CCS) 81
Crane Control System (CCS) Display 81
Turntable Swing Lock Pin Control 81
Menu Control 81
CCS Main Screen Symbols and Icons 82
CCS Menu Screen 83
CCS Operation Display 84
Menu Screen 84
Rated Capacity Limiter (RCL) System 85
Mode of Operation 85
Outrigger Operation Menu 86
Set Outriggers 86
Raise Jacks 86
Telescope Operation Menus 87
Telescoping Configuration Screen 88
RCL Display Setup Screens 88
All Modes Available and in Sequence 88
All Modes Enabled – A & B Out of Sequence 88
A & B Modes Disabled – X Mode In Sequence 88
A&B Modes Disabled – No Load Chart For Selected Rigging Code 89
A & B Modes Disabled When “A” Mode Confirmed 89
RCL Display Operating Screen 89
Confirmed Telescoping Mode 89
Out of Sequence 89
Operating Screen 89
Telescoping Menu Screens 90
Operating Display In Sequence All except Mode M 90
Operating Display Out Of Sequence All modes except M 90
Telescope Mode M 91
RCL Setup Wizard 91
Set Counterweight 92
Set Boom 93
Set Jib Length (if installed) 93
Set Jib Angle (if installed) 93
Hoist Selection 93
Reeving Selection 94
Switch to RCL Home Screen Display 94
CCS Working Range Limiter (WRL) 95
Introduction 95
WRL Limitations 95
Accessing Limitation Screens 101
Height Limitation 102
Height Limitation Procedure by Crane Position 104
Height Limitation Procedure by Value 105
Height Limitation Disable Procedure 105
Boom Up/Down Limitation 105
Boom Up Limitation Procedure by Crane Position 107
Boom Down Limitation Procedure by Crane Position 108
Boom Up/Down Limitation Disable Procedure 108
Radius Limitation 108
Inner Radius Limitation Procedure by Crane Position 110
Outer Radius Limitation Procedure by Crane Position 111
Radius Limitation Disable Procedure 111
Swing Limitation 111
Swing Limitation Procedure by Crane Position 114
Swing Limitation Disable Procedure 114
Wall Limitation 114
First Virtual Wall Procedure 117
Subsequent Virtual Wall Procedure 117
Wall Limitation Disable Procedure 118
Delete Wall Limitation Procedure 118
Economy Mode 118
Terminology 118
Requirements 118
Operation 119
Benefits 119
Crane Control System (CCS) Symbols and Icons 120
Operating Procedures 123
Pre-Starting Checks 123
Fuel Supply 123
Engine Oil 123
Engine Coolant 123
Batteries 123
Hydraulic Reservoir and Filter 123
Wire Rope 123
Hook Block and Headache Ball 123
Seats and Mirrors 123
Seat Belts 123
Seat Belt Maintenance 123
Cleaning Seat Belt Webbing 123
Signal and Running Lights 123
Service and Parking Brakes 123
Tires 123
Wheels 123
Safety Equipment 123
Daily Lubrication 123
Boom 124
Air Cleaner 124
Air Intake Restriction Monitoring (AIRM) Communications System – Tier 4 Only 124
Cold Weather Operation 124
Component Coolant Heater 125
Radiator Shutters 125
Auxiliary Cab Heater 125
Battery Heater 126
Air Diverter 126
Super Capacitor 126
Operation Below -40°C (-40°F) 126
Crane Warm-up Procedures 126
Engine 127
Transmission 127
Hoist 127
Swing Drive and Turntable Bearing 127
Axles 127
Hydraulic Oil System 127
Engine Operation 128
Start-Up Procedure 128
Cold Engine 128
Idling Engine 129
Racing Engine 129
Shutdown Procedure 129
Battery Disconnect 129
Crane Travel Operation 129
Seat Belts 129
Traveling — General 129
Traveling — Towing/Pulling 130
Traveling — Being Towed/Pulled 131
Traveling on Slopes 131
Traveling with Elevated Boom 132
Traveling with Boom Extension and/or Inserts Erected 132
33 ft (10 1 m)/56 ft (17 1 m) Extension 132
33 ft (10 1 m)/56 ft (17 1 m) Extension Plus 20 ft (6 m) Insert 132
Extended Travel 133
Traveling — Forward 133
Traveling — Reverse 134
Steering 134
Front Wheel Steering 134
Rear Wheel Steering 134
Four Wheel Steering 134
Crabbing 134
Four-Wheel Drive Operation 134
Differential Lock Operation (Optional) 135
General 135
Operation 135
Axle Oscillation Lockouts Operation 135
General Crane Operation 136
Pump Drive 136
Control Lever Operation 136
Preload Check 136
Using Your Load Chart 136
Proper Crane Leveling 137
Level Indicator Adjustment 138
Crane Functions 138
Using Outriggers 138
Setting Outriggers 138
Outrigger Monitoring System (OMS) (Optional— Standard in North America and European Union Countries) 139
Engaging the Mid Extend Lock Pin 139
Stowing the Outriggers 139
Stowing Mid-Extend Lock Pin 140
Swinging Superstructure 140
Elevating and Lowering Boom 140
Elevating Boom 140
Lowering Boom 141
Telescoping Boom 141
Telescope Control Pedal 141
Extending Boom 141
Retracting Boom 141
Activate telescope function with Telescope Enable Switch, then push on bottom of pedal to retract boom 141
Lower and Raise Hoist Cable 141
Lower Cable 141
Raise Cable 142
Hoist Speed Range Selection 142
Stowing and Parking 142
Unattended Crane 142
SECTION 4 143
Set-Up and Installation 143
General 143
Hoist Platform 143
Working Position 144
Installing Cable On Hoist 144
Anti Two Block (A2B) Switch 145
Locking 145
Unlocking 145
Checking Before Operation 146
Cranes with Main Hoist Only 146
Machines with Main and Auxiliary Hoists 146
Hoist Rope Reeving 147
Reeving the Hoist Rope Over the Boom 147
Dead-End Rigging/Wedge Sockets 148
Installing Wedge and Socket 148
Bi-fold Swingaway, Off-settable Boom Extension 154
Description 154
Boom Extension Rigging Mode 154
Erecting Boom Extension 154
Erecting Boom Extension Fly Section 156
Stowing Boom Extension 157
Setting Boom Extension Manual Offset 159
Changing Offset from 0° to 20° or 40° 159
Changing Offset from 40° to 20° or 0° 160
Setting Boom Extension Hydraulic Offset 160
Erecting and Stowing Bi-fold Boom Extension with 6 m (20 ft) Insert 163
Erecting 163
Stowing 165
Connecting and Disconnecting Boom Extension 165
Connecting 165
Making Hydraulic Connection Between Boom Extension and Main Boom 165
Making Electrical Connection Between Boom Extension Base Section and Boom Nose 166
Making Electrical Connection Between Boom Extension Base Section and Boom Extension Fly Section 166
Disconnecting 166
Disconnecting Electrical Connection Between Boom Extension Base Section and Boom Nose 166
Disconnecting Electrical Connection Between Boom Extension Base Section and Boom Extension Fly Section 166
Disconnecting Hydraulic Connection Between Boom Extension and Boom Base 166
3 05 m (10 ft) Heavy Duty Boom Extension 167
Description 167
Installing Heavy Duty Boom Extension 167
Setting Heavy Duty Boom Extension Manual Offset 167
Changing Offset from 0° to 35° or 55° 167
Changing offset from 55° to 35° or 0° 167
Tilt-Up Panel Procedure Using the Heavy Duty Boom Extension 167
Removing Heavy Duty Boom Extension 168
Removable Counterweight 169
Counterweight Control Panel 169
Removing 170
Installing 170
Installing Optional Counterweight Slab 171
Removing Optional Counterweight Slab 171
SECTION 5 173
Maintenance and Lubrication 173
General 174
Environmental Protection 174
Lubricants and Lubrication Intervals 174
Standard Lubricants 175
Arctic Lubricants and Conditions 177
Temperatures Below -9°C (15°F) 177
Cold Weather Package and Lubricants 177
Cylinder Rod Surface Protection 180
Wire Rope Lubrication 180
Lubrication Points 180
CraneLUBE 180
Cummins Oil Registration List 180
Safety 180
Drive Train 182
Drive Train (Continued) 183
Drive Train (Continued) 185
Drive Train (Continued) 186
Steering and Suspension 187
Steering and Suspension (Continued) 188
Axles 189
Turntable 190
Turntable (Continued) 191
Cab Tilt 191
Outriggers 192
Lift Cylinder 193
Boom 194
Boom (Continued) 195
Boom (Continued) 199
Hoist 200
Hydraulic 201
Rust Protection 202
Cleaning Procedures 202
Inspection and Repair 203
Application 203
Areas of Application 203

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