Manitowoc Grove Crane GRT8100 Operator Manual PDF

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Manitowoc Grove Crane GRT8100 Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane GRT8100 Operator Manual – PDF DOWNLOAD

Language : English
Pages : 202
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove Crane GRT8100 Operator Manual – PDF DOWNLOAD

Table of Contents 9
SECTION 1 15
Introduction 15
General 15
Customer Support 15
New Owners 15
Noise/vibration Test results 15
Noise Level Test Results 15
Vibration Level Test Results 16
Serial Number Location 16
List Of Specifications 18
General 18
Dimensions 18
Capacities 18
Torque Converter 18
Transmission 18
Engine 18
Cummins QSB 6 7 – Tier 4F 18
Cummins QSB 6 7 – Tier 3 18
Axles 18
Brakes 18
Wheels and Tires 18
Swing Gearbox 18
Boom 18
Swivel Assembly 18
Hydraulic Pumps 19
Pump #1 19
Pump #2 19
Pump #3 19
Hoists 19
SECTION 2 21
Safety Information 21
Safety Messages 21
General 21
Safety Alert Symbol 22
Signal Words 22
General 22
Warning Signs 22
Accidents 22
Operator Information 23
Operator Qualifications 23
Operational Aids 24
Rated Capacity Limiter (RCL) Systems (If Equipped) 24
Anti-Two-Blocking Device 25
Working Area Limiter (If Equipped) 25
Crane Stability/Structural Strength 26
Load Charts 26
Work Site 26
Wind Forces 27
Wind Speeds 27
Determination of 3-second wind gust speed at boom tip height: 30
Size and Shape of the load: 30
Determining Wind Drag Coefficient (Cd) 31
Maximum Permissible Wind Speed 32
Example and Sample Calculations (metric) 34
Example 1: Crane Configuration: 34
Load example 1 1: 35
Load example 1 2: 35
Load example 1 3a: 35
Load example 1 3b: 35
Example and Sample Calculations (Non-metric) 38
Example 2: 38
Load example 2 1: 39
Load example 2 2: 39
Load example 2 3a: 39
Load example 2 3b: 39
Lifting Operations 40
Counterweight 41
Outrigger Lift Off 41
Multiple Crane Lifts 41
Tilt-Up Panel Lifting 41
Pile Driving and Extracting 42
Crane Equipment 42
Crane Inspection 42
Electrocution Hazard 43
Set-Up and Operation 44
Electrocution Hazard Devices 44
Electrical Contact 45
Special Operating Conditions and Equipment 45
Earthing the Crane 45
Personnel Handling 46
Environmental Protection 47
Maintenance 47
Service and Repairs 47
Lubrication 48
Tires 49
Hoist Rope 49
Synthetic Hoist Rope 49
Wire Rope 49
Sheaves 50
Batteries 51
Super Capacitor (If Equipped) 51
General Maintenance 51
Transporting the Crane 52
Travel Operation 52
Work Practices 53
Personal Considerations 53
Crane Access 53
Job Preparation 53
Working 54
Lifting 55
Hand Signals 56
Jib 58
Parking and Securing 58
Shut-Down 58
Cold Weather Operation 58
Temperature Effects on Hook Blocks 59
Temperature Effects on Hydraulic Cylinders 59
Model Specific Information 60
Crane Stability 60
Hoist Platform 61
Travel Position 61
Overload Inspection 61
Boom Inspection 62
Superstructure Inspection 64
Carrier Inspection 66
SECTION 3 69
Operating Controls and Procedures 69
Controls and Indicators 70
Steering column 70
Turn Signal Lever and Windshield Wiper/ Washer/Headlight/Horn Controls 71
Steering Column Tilt Lever 71
Park Brake Control Switch 71
Headlights Switch 71
Drive Axle Selector Switch 71
Hazard Lights Switch 71
Increment/Decrement Switch 71
Ignition Switch 72
Transmission Shift Lever 72
Cab Overhead Controls 72
Skylight Window Latch 72
Skylight Wiper and Wiper Motor 72
Skylight Sunscreen 72
Dome Light 72
Cab Circulating Fan 73
Right Side Window Latch 73
Overhead Control Panel 73
Skylight Wiper Switch 73
Heater/Air Conditioner Fan Speed Switch 73
Heater Control Switch 73
Air Conditioner Switch 73
Work Lights Switch 73
Crane Function Power Switch 73
Exhaust System Cleaning Switch (Tier 4 Engine Only) 73
Exhaust System Cleaning (Tier 4 Engines Only) 74
Inhibit Exhaust System Cleaning 74
Diesel Exhaust Fluid (Tier 4 Engines Only) 75
High Exhaust System Temperature 75
Control Seat Assembly 76
Boom Lift/Main Hoist Control Lever (Dual Axis) 77
Swing/Telescope or Swing/Auxiliary Hoist Control Lever (Dual Axis) 77
Main Hoist Enable Switch 77
Boom Up Bypass Switch (Optional) 77
Lift Function Enable Switch 77
Jog Dial 77
Outrigger Function Enable Switch 77
Differential Lock On/Off Switch (Optional) 77
Rear Steer Switch 77
Auxiliary Hoist Enable Switch 77
Boom Telescope Enable Switch 77
Swing Enable Switch 78
Seat Slide Lever 78
Air Conditioner/Heater Climate Unit 78
Seat Frame Slide Lever 78
Armrest Adjustment Knobs 78
Seat Height Adjustment Lever 78
Rated Capacity Limiter (RCL) Bypass Switch 78
Emergency Stop Switch 78
Level Indicator 78
Deadman Switches (Optional) (Dual Axis Control Levers only) 78
Hoist High Speed Toggle Switches 78
Horn Button 78
Free Swing Button 78
Cab Door Release Lever 78
Hoist Rotation Indicators (Not Shown) 78
Seat Switch (Not Shown) 78
Main Hoist Control (Single Axis Option) 79
Boom Lift Control (Single Axis Option) 79
Telescope or Auxiliary Hoist Control (Single Axis Option) 79
Swing Control (Single Axis Option) 79
Foot Pedal Controls 80
360° Swing Lock Pedal 80
Swing Brake Pedal 80
Telescope Control Pedal 80
Service Brake Pedal 80
Foot Throttle Pedal 80
Miscellaneous Controls and Indicators 80
Fuse and Relay Panels 80
Buzzer 80
RCL Emergency Override Switch (Non-CE Certified Cranes) 81
RCL Emergency Override Switch and Indicator (CE Certified Cranes) 81
RCL Internal Light Bar (Optional) 82
Strobe Light or Beacon (Optional) 82
Backup Alarm (Not Shown) 82
Emergency Exit 82
Operating Procedures 83
Pre-Starting Checks 83
Fuel Supply 83
Engine Oil 83
Engine Coolant 83
Batteries 83
Hydraulic Reservoir and Filter 83
Wire Rope 83
Hook Block and Headache Ball 83
Seats and Mirrors 83
Seat Belts 83
Seat Belt Maintenance 83
Cleaning Seat Belt Webbing 83
Signal and Running Lights 83
Service and Parking Brakes 83
Tires 83
Wheels 83
Safety Equipment 83
Daily Lubrication 83
Boom 84
Air Cleaner 84
Air Intake Restriction Monitoring (AIRM) Communications System – Tier 4 Only 84
Cold Weather Operation 84
Component Coolant Heater 85
Radiator Shutters 85
Auxiliary Cab Heater 85
Battery Heater 86
Air Diverter 86
Super Capacitor 86
Operation Below -40°C (-40°F) 86
Crane Warm-up Procedures 86
Engine 87
Transmission 87
Hoist 87
Swing Drive and Turntable Bearing 87
Axles 87
Hydraulic Oil System 87
Engine Operation 88
Start-Up Procedure 88
Cold Engine 88
Idling Engine 89
Racing Engine 89
Shutdown Procedure 89
Battery Disconnect 89
Crane Travel Operation 89
Seat Belts 89
Traveling — General 89
Traveling — Towing/Pulling 90
Traveling — Being Towed/Pulled 91
Traveling on Slopes 91
Traveling with Elevated Boom 92
Traveling with Boom Extension and/or Inserts Erected 92
33 ft (10 1 m)/56 ft (17 1 m) Extension 92
33 ft (10 1 m)/56 ft (17 1 m) Extension Plus 20 ft (6 m) Insert 92
Extended Travel 93
Traveling — Forward 93
Traveling — Reverse 94
Steering 94
Front Wheel Steering 94
Rear Wheel Steering 94
Four Wheel Steering 94
Crabbing 94
Four-Wheel Drive Operation 94
Differential Lock Operation (Optional) 95
General 95
Operation 95
Axle Oscillation Lockouts Operation 95
General Crane Operation 96
Pump Drive 96
Control Lever Operation 96
Preload Check 96
Using Your Load Chart 96
Proper Crane Leveling 97
Level Indicator Adjustment 98
Crane Functions 98
Using Outriggers 98
Setting Outriggers 98
Outrigger Monitoring System (OMS) (Optional— Standard in North America and European Union Countries) 99
Engaging the Mid Extend Lock Pin 99
Stowing the Outriggers 99
Stowing Mid-Extend Lock Pin 100
Swinging Superstructure 100
Elevating and Lowering Boom 100
Elevating Boom 100
Lowering Boom 101
Telescoping Boom 101
Telescope Control Pedal 101
Extending Boom 101
Retracting Boom 101
Activate telescope function with Telescope Enable Switch, then push on bottom of pedal to retract boom 101
Lower and Raise Hoist Cable 101
Lower Cable 101
Raise Cable 102
Hoist Speed Range Selection 102
Stowing and Parking 102
Unattended Crane 102
Crane Control System (CCS) 103
Crane Control System (CCS) Display 103
Swing Lock Pin Control 103
Menu Control 103
CCS Main Screen Symbols and Icons 104
CCS Menu Screen 105
CCS Operation Display 106
Menu Screen 106
Rated Capacity Limiter (RCL) System 107
Mode of Operation 107
Outrigger Operation Menu 108
Set Outriggers 108
Raise Jacks 108
Telescope Operation Menus 109
Telescoping Configuration Screen 110
RCL Display Setup Screens 110
All Modes Available and in Sequence 110
All Modes Enabled – A & B Out of Sequence 110
A & B Modes Disabled – X Mode In Sequence 110
A&B Modes Disabled – No Load Chart For Selected Rigging Code 111
A & B Modes Disabled When “A” Mode Confirmed 111
RCL Display Operating Screen 111
Confirmed Telescoping Mode 111
Out of Sequence 111
Operating Screen 111
Telescoping Menu Screens 112
Operating Display In Sequence All except Mode M 112
Operating Display Out Of Sequence All modes except M 112
Telescope Mode M 113
RCL Setup Wizard 113
Set Counterweight 114
Set Boom 115
Set Jib Length (if installed) 115
Set Jib Angle (if installed) 115
Hoist Selection 115
Reeving Selection 116
Switch to RCL Home Screen Display 116
CCS Working Range Limiter (WRL) 117
Introduction 117
WRL Limitations 117
Accessing Limitation Screens 123
Height Limitation 124
Height Limitation Procedure by Crane Position 126
Height Limitation Procedure by Value 127
Height Limitation Disable Procedure 127
Boom Up/Down Limitation 127
Boom Up Limitation Procedure by Crane Position 129
Boom Down Limitation Procedure by Crane Position 130
Boom Up/Down Limitation Disable Procedure 130
Radius Limitation 130
Inner Radius Limitation Procedure by Crane Position 132
Outer Radius Limitation Procedure by Crane Position 133
Radius Limitation Disable Procedure 133
Swing Limitation 133
Swing Limitation Procedure by Crane Position 136
Swing Limitation Disable Procedure 136
Wall Limitation 136
First Virtual Wall Procedure 139
Subsequent Virtual Wall Procedure 139
Wall Limitation Disable Procedure 140
Delete Wall Limitation Procedure 140
Economy Mode 140
Terminology 140
Requirements 140
Operation 141
Benefits 141
Crane Control System (CCS) Symbols and Icons 142
SECTION 4 145
Set-Up and Installation 145
General 145
Hoist Platform 145
Working Position 146
Install Cable On Hoist 146
Anti Two Block (A2B) Switch 147
Lock 147
Unlock 147
Before Operation 148
Cranes with Main Hoist Only 148
Machines with Main and Auxiliary Hoists 148
Cable Reeving 149
Boom Cable Reeving 149
Dead-End Rigging/Wedge Sockets 149
Install Wedge and Socket 150
Bi-fold Swingaway Boom Extension 155
Description 155
Boom Extension Rigging Mode 155
Erect Boom Extension 155
Erect Boom Extension Fly Section 157
Stow Boom Extension 157
Set Folding Swingaway Manual Offset 159
Set Folding Swingaway Hydraulic Offset 159
Erect and Stow Bi-fold Boom Extension with 6 m (20 ft) Insert 159
Erect 159
Stow 163
Connecting and Disconnecting Hydraulic Boom Extension 163
Connecting 163
Establish Hydraulic Connection Between Boom Extension and Main Boom 163
Lattice Extension and Main Boom Electrical Connection 163
Anti-Two Block Switch Electrical Connection 164
Disconnecting 164
Disconnect Jib and Main Boom Electrical Connection 164
Disconnect Jib and Main Boom Hydraulic Connection 164
Swingaway Mount Adjustment 164
3 05 m (10 ft) Heavy Duty Jib 164
Description 164
Erect Heavy Duty Jib 164
Set Heavy Duty Jib Manual Offset 165
Tilt-Up Panel Procedure 165
Remove Heavy Duty Jib 166
Removable Counterweight 167
Counterweight Control Panel 167
Remove 168
Install 168
Install Optional Counterweight Slab 169
Remove Optional Counterweight Slab 169
SECTION 5 171
Lubrication 171
General 171
Environmental Protection 171
Lubricants and Lubrication Intervals 171
Standard Lubricants 172
Arctic Lubricants and Conditions 174
Temperatures Below -9°C (15°F) 174
Cold Weather Package and Lubricants 174
Cylinder Rod Surface Protection 177
Wire Rope Lubrication 177
Lubrication Points 177
CraneLUBE 177
Cummins Oil Registration List 177
Safety 177
Drive Train 179
Drive Train (Continued) 180
Drive Train (Continued) 182
Steering and Suspension 183
Steering and Suspension (Continued) 184
Axles 185
Turntable 186
Turntable (Continued) 187
Cab Tilt 187
Outriggers 188
Lift Cylinder 188
Boom 189
Boom (Continued) 190
Boom (Continued) 193
Hoist 194
Hydraulic 195
Diesel Exhaust Fluid (DEF) Tank 196
SECTION 6 197
Maintenance Checklist 197
General 197
Instructions 197
Daily or 10 Hour Check List 197
Weekly or 50 Hour Check List 198
Alphabetical Index 199

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