Manitowoc Grove Crane KMK3040 Operating Manual 2085900 PDF

Description

Manitowoc Grove Crane KMK3040 Operating Instructions Manual 2085900 – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane KMK3040 Operating Instructions Manual 2085900 – PDF DOWNLOAD

Language : English
Pages : 240
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane KMK3040 Operating Instructions Manual 2085900 – PDF DOWNLOAD

Foreword
Introduction
Instructions for use
Contents
Vehicle identification
General drawing of the truck crane
Technical description of the truck crane
Carrier
Superstructure
Safety regulations
Road safety
Accident prevention
Operational reliability
General safety regulations
Servicing and maintenance
Prior to working with the crane
Hand signals for the banksman
Load bearing capacity of the ground; outriggers
Safe distance from slopes and pits
Safe distance from electric cables
Counterweight
Hoisting capacity and lifting capacity
Effect of wind on crane operations
Operating errors
Load moment limiting system (“SLI”)
Driving
Prescribed transport condition for the truck crane
Driver’s cab on carrier
Front instrument panel
Side instrument panel
Operating instructions KMK 3040 2 085 900 en
Heating the driver’s cab
Heating the driver’s cab
Ventilating the driver’s cab
Fresh air blower (optional equipment)
Additional hot-water heating system (optional equipment)
Before setting off
Setting up the prescribed transport condition
In winter
Visual inspection of the entire crane
Checking the tyres
Checking the oil level in the carrier engine
Checking the windscreen washing system reservoir
Switching on the battery master switch
Adjusting the driver’s seat, steering column and mirrors
Moving the lever for changing the driving mode to position “steering from
carrier”
Changing the switch for changing the driving mode to position “operation
from carrier”
Placing a 24-hour recording disk in the tachograph
Switching on the ignition
Checking the suspension system
Checking that the level of the carrier is correct for on-the-road travel
Checking the steering system for on-the-road travel
Switching off the crane’s hydraulic system
Checking that the vehicle’s electrical system is functioning
Starting the engine
Starting the engine with starter spray (optional equipment)
Engine is running – checking the instruments
Checking the pneumatic system and brake system
Refuelling
During the journey
Testing the brakes
Gears of the automatic gearbox
Starting and stopping
Changing gear manually
Checking the control instruments during travel
Driving downhill
Driving uphill
After each journey
Stopping the vehicle
Switching off the battery master switch for long stops
Driving off-the-road
Longitudinal rocking between the first and second axle lines
Driving the first axle line
Index
Transverse differential locks in the axle lines
Carrier level adjustment
Freeing the carrier when it is stuck in terrain
All-wheel steering, crab travel
Disengaging the steering lock
Steering the third axle line
Engaging the steering locks
Tow starts
Crane Operation
Crane operator’s cab on superstructure
Front instrument panel
Controls of the safe load indicator (SLI)
Preparing the superstructure for crane operation
Ground conditions on the site
Visual inspection of the whole crane
Preparation in the driver’s cab on the carrier
Switching on the crane’s hydraulic system
Locking the suspension
Preparation in the crane operator’s cab on the superstructure
Outriggers
Operating the crane with/without outriggers
Operating mode with outriggers
Operating mode “free-on-wheels”
External influences during operation
Preheating the hydraulic oil
Cooling the hydraulic oil
Wind
Hand signals
Operating the crane
Picking up the hook block
Reeving the hoist rope
Reeving modes
Counterweights
Safe Load Indicator (SLI)
Limit switches
Spotlights
Main hoist
Auxiliary hoist (optional equipment)
Slewing gear
Raising/lowering the boom (derricking) (main boom only)
Telescoping the boom
Movements which can be carried out simultaneously
Operating instructions KMK 3040 2 085 900 en
Moving the crane from the operator’s cab (superstructure)
Moving the crane from the crane operator’s cab
Condition in which the truck crane can be moved with a load
Stopping work and unrigging the crane
Stopping work
Unrigging the crane
Rigging the boom extension {optional equipment)
Installing the 8 m swing-away lattice extension on the main boom
Installing the 13 m two-stage swing-away lattice extension on the main boom
Inclination of the 8 m or 13 m two-stage swing-away lattice extension
Raising the boom with the lattice extension
Working with the lattice extension
Unrigging the swing-away lattice extension
Heating system for the crane operator’s cab
Heating the crane operator’s cab
Ventilating the crane operator’s cab
Procedure in case of malfunctions
Malfunctions on the superstructure
Electrical equipment
SU troubleshooting
Main hoist
Auxiliary hoist (optional equipment)
Derricking gear
Telescope gear
Slewing gear
Counterweight lifting gear
Webasto heating system
Malfunctions on the carrier
Electrical equipment
Outriggers
Carrier level adjustment system
Suspension locking system
Drive systems
Tipping system for driver’s cab
Tipping the driver’s cab if the diesel engine or battery has failed (emergency
operation)
Servicing and maintenance
Cleaning your truck crane
General
Index
6 3 Routine work
6 3 1 Daily inspection and maintenance work
6 3 2 Weekly inspection and maintenance work
6 3 3 Monthly inspection and maintenance work
6 3 4 Quarterly inspection and maintenance work
6 3 5 Half-yearly inspection and maintenance work
6 3 6 Annual inspection and maintenance work
6 3 7 Two-yearly inspection and maintenance work
6 4 Changing the oil
6 5 Lubricating schedule
6 6 Lubricant table
6 7 Laying-up and conservation
6 7 1 Work before laying-up
6 7 2 Work during stoppages
Technical data
Dimensions
Carrier
Carrier engine
Power shift gear
Axle lines
Steering
Wheel suspension
Tyres
Vehicle’s hydraulic system
Crane’s hydraulic system
Outriggers
Brake system
Vehicle’s electrical system
Driver’s cab
Tools
Driving speeds
Climbing ability
Turning radius
Weights
Superstructure
Turntable
Main hoist
Auxiliary hoist (optional equipment)
Slewing gear
Derricking gear
Main boom
Operating instructions KMK 3040 2 085 900 en
Counterweight versions
Hook blocks and hook tackle
Tank for crane’s hydraulic system
Safety devices
Operating speeds without a load
Crane operator’s cab
Tightening torques for fixing bolts
Order data
Circuit diagrams Bound separately
Operating and maintenance instructions for diesel engines Bound separately
Operating instructions for automatic gearbox Bound separately

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