Manitowoc Grove Crane N100 Series Operator & Service Manual PDF

Description

Manitowoc Grove N100 Series Articulating & Telescoping Crane Operator & Service Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove N100 Series Articulating & Telescoping Crane Operator & Service Manual – PDF DOWNLOAD

Language : English
Pages : 116
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove N100 Series Articulating & Telescoping Crane Operator & Service Manual – PDF DOWNLOAD

Introduction
Warranty iii
Notice to Owner/User v
Notice to Subsequent Owner vii
Safety & Operation
Safety
A Word to Owner, Operator and Service Personnel about Safety 1-1
Crane Nomenclature 1-2
Operator Qualifications 1-3
Safety in Equipment Maintenance and Inspection 1-4
Safe Vehicle Transportation 1-5
Safe Operation 1-6
Setting up at the Job Site 1-6
Operating the Crane 1-7
Operation
Training 2-1
~~ro~ 2~
Cab Controls 2-2
Crane Controls 2-2
Control Designation 2-3
Operating Procedures 2-4
Equipment Familiarization 2-4
Equipment Checks 2-4
Work Site Position 2-4
Before Leaving the Cab 2-4
Setting the Outriggers 2-4
Boom Unstowing Procedure 2-5
Manual Jib Deployment/Stow 2-5
Before Making the Lift 2-5
Reading and Understanding the Capacity Chart 2-5
Range Chart 2-8
Range Chart 2-9
Stowing Procedure 2-1 O
Lifting the Load 2-11
Manual Extension Safety and Operation 2-11
Shutting Down and Preparing for Road Travel 2-11
Hydraulic Capacity Alert System 2-12
System Description 2-12
System Operation 2-13
Standard Hand Signals for Controlling Crane Operations 2-15
Maintenance, Lubrication & Service
Maintenance
Inspection and Maintenance 3-1
Inspection 3-1
Daily Inspections 3-1
Weekly Inspections 3-1
Monthly Inspections 3-1
Periodic Inspections 3-2
Maintenance Procedures 3-2
Adjustments and Repairs 3-2
Wire Rope Maintenance for Winch Equipped Cranes 3-3
Inspection 3-3
IX
Rope Replacement 3-3
Adjustments and Repairs 3-4
Torque Values for Grade 5 & 8 Bolts 3-5
Tire Load and Inflation Table 3-6
Lubrication
Lubrication Procedures and Charts 4-1
Lubricants 4-1
Lubrication Points 4-2
Wire Rope Lubrication 4-2
Lubrication Chart 4-3
Service
Service and Repair 5-1
Cleanliness 5-1
Hydraulic Systems 5-1
Fasteners & Torque Values 5-1
Label Parts When Disassembling 5-2
National Crane Fitting O’Ring Part Numbers 5-2
Trouble Diagnosis 5-3
Pin Bearing Inspection and Installation Procedure 5-5
Pin Inspection 5-5
Bearing Inspection 5-5
Trunnion Inspection 5-5
Installation 5-5
Lift and Fold Boom Cylinder Disassembly and Repair 5-6
To Replace Counterbalance Valve only in Lift Cylinder 5-7
To Replace Counterbalance Valve only in Fold Cylinder 5-7
Double Stage Extend Cylinder Disassembly 5-8
Single Stage Extend Cylinder Disassembly 5-10
Three Section Boom Operation 5-12
Three Section Boom Service 5-13
Boom Removal 5-13
Boom Disassembly 5-13
Additional Maintenance, Disassembled Boom 5-14
Three Section Boom Assembly 5-15
Three Section Top/Bottom Pad Replacement Assembled Boom 5-17
Top Pad Replacement 5-17
Bottom Pad Replacement 5-17
Four Section Boom Operation 5-18
Four Section Boom Service 5-19
Boom Removal 5-19
Boom Disassembly 5-19
Additional Maintenance, Disassembled Boom 5-21
Four Section Boom Assembly 5-22
Four Section Top/Bottom Pad Replacement Assembled Boom 5-25
Top Pad Replacement 5-25
Bottom Pad Replacement 5-25
Inner Wear Pad Calibration 5-26
Inner Side Pads 5-26
Rotation Gearbox 5-29
Disassembly & Assembly Instructions for Rotation Gearbox 5-30
Brake Section 5-30
Trouble Shooting 5-30
Brake Assembly 5-30
Reassembly 5-30
Gear Housing Disassembly 5-31
Reassembly 5-31
Servicing the Control Valve 5-33
Disassembly and Reassembly of Control Valves to Replace Seals 5-33
Replacing Spool Seals 5-33
Adjusting the Relief Valve Pressure 5-34
Adjusting the Main Relief Valve Pressure 5-34
Hydraulic System Description 5-35
Hydraulic/Electrical Schematic 5-36
Cylinder Counterbalance Valve Protection 5-37
Crane Cylinder Counterbalance System 5-37
Hydraulic Capacity Alert System 5-38
System Adjustment 5-38
Trouble Shooting 5-39
Maintenance & Repair 5-40
Specifications
Dimensional Specification 6-1
Operating Dimensions and Specifications 6-3
Capacity Chart 6-5
Installation
Installation 7-1
Configuration 1 7-2
Configuration 2 7-2
Configuration 3 7-3
PTO Selection 7-4
Horsepower 7-4
Minimum Truck Requirements 7-5
Truck Frame Strength 7-6
Section Modulus Tables 7-6
Section Modulus Tables 7-10
Truck Preparation 7-13
PTO’s Pumps 7-13
Reinforcing 7-14
Counterweighting 7-18
Counterweighting Methods for Stability Around the Rear 180° 7-19
Crane Installation Procedure 7-20
Stability Check 7-22
Rotation Stop Changeover 7-23

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