Manitowoc Grove Crane N205 Series Operating Manual PDF

Description

Manitowoc Grove N205 Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove N205 Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

Language : English
Pages : 132
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove N205 Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

Introduction
Warranty iii
Notice to Owner/User v
Notice to Subsequent Owner vii
Safety & Operation
Safety
A Word to Owner, Operator and Service Personnel about Safety
Crane Nomenclature
Operator Qualifications
Safety in Equipment Maintenance and Inspection
Safe Vehicle Transportation
Safe Operation
Setting up at the Job Site
Operating the Crane
Operation
Training
Controls
Cab Controls
Crane Controls
Control Designation – Fly Jib Equipped Cranes
Control Designation
Operating Procedures
Equipment Familiarization
Equipment Checks
Work Site Position
Before Leaving the Cab
Setting the Outriggers
Boom Unstowing Procedure
Manual Jib Deployment/Stow
Before Making the Lift
Reading and Understanding the Capacity Chart
Stowing Procedure
Lifting the Load
Manual Extension Safety and Operation
Shutting Down and Preparing for Road Travel
Crane Cylinder Counterbalance System
Hydraulic Capacity Alert System
System Description
System Operation
Standard Hand Signals for Controlling Crane Operations
Maintenance, Lubrication & Service
Maintenance
1-1
1-2
1-3
1-4
1-5
1-6
1-6
1-7
2-1
2-2
2-2
2-2
2-3
2-4
2-5
2-5
2-5
2-5
2-5
2-5
2-6
2-7
2-7
2-7
2-13
2-13
2-13
2-14
2-14
2-15
2-15
2-16
2-18
Inspection and Maintenance 3-1
Inspection 3-1
Daily Inspections 3-1
Weekly Inspections 3-1
Monthly Inspections 3-1
Periodic Inspections 3-2
Maintenance Procedures 3-2
Adjustments and Repairs 3-2
IX
Wire Rope Maintenance for Winch Equipped Cranes
Inspection
Rope Replacement
3-3
3-3
3-3
Adjustments and Repairs ——————- 3-4
Torque Values for Grade 5 & 8 Bolts
Tire Load and Inflation Table
Lubrication
Lubrication Procedures and Charts
Lubricants
Lubrication Points
Wire Rope Lubrication
Lubrication Chart
Service
3-5
3-6
4-1
4-1
4-2
4-2
4-3
Service and Repair 5-1
Cleanliness 5-1
Hydraulic Systems 5-1
Fasteners & Torque Values 5-1
Label Parts When Disassembling 5-2
National Crane Fitting O’Ring Part Numbers 5-2
Trouble Diagnosis 5-3
Pin Bearing Inspection and Installation Procedure 5-5
Pin Inspection 5-5
Bearing Inspection 5-5
Trunnion Inspection 5-5
Installation 5-5
Lift and Fold Boom Cylinder Disassembly and Repair 5-6
To Replace Counterbalance Valve only in Lift Cylinder 5-7
To Replace Counterbalance Valve only in Fold Cylinder 5-7
Extend Cylinder Disassembly 5-8
Three Section Boom Operation 5-10
Three Section Boom Service 5-11
Boom Removal 5-11
Boom Disassembly 5-11
Additional Maintenance, Disassembled Boom 5-12
Three Section Boom Assembly 5-13
Three Section Top/Bottom Pad Replacement Assembled Boom 5-15
Top Pad Replacement 5-15
Bottom Pad Replacement 5-15
Five Section Boom Operation 5-17
Five Section Boom Service 5-18
Boom Removal 5-18
Boom Disassembly 5-18
Additional Maintenance, Disassembled Boom 5-20
Five Section Boom Assembly 5-21
Five Section Top/Bottom Pad Replacement Assembled Boom 5-26
Top Pad Replacement 5-26
Bottom Pad Replacement 5-26
Five Section Extend Hose and Sheave Removal Assembled Boom 5-27
Inner Pad Calibration 5-29
Inner Side Pads 5-29
Two Section Outrigger Assembly Instructions 5-31
Rotation Gearbox 5-33
Disassembly & Assembly Instructions for Rotation Gearbox 5-34
Disassembly & Assembly Instructions 5-34
Lubrication and Maintenance 5-34
Unit Disassembly Procedure 5-34
Output Shaft Subassembly 5-35
Primary Planet Carrier Subassembly 5-35
X
Secondary Planet Carrier Subassembly 5-35
Case Subassembly 5-36
Unit Assembly 5-36
Brake 5-38
Disassembly & Assembly Instructions for Brake 5-39
Disassembly 5-39
Assembly 5-39
Servicing the Control Valve 5-40
Disassembly and Reassembly of Control Valves to Replace Seals 5-40
Replacing Spool Seals 5-40
Adjusting the Relief Valve Pressure Settings 5-40
Adjusting Hydraulic Flow Rate in Work Sections 5-41
Tightening Torques (Maximums) 5-41
Hydraulic System Description 5-42
Hydraulic/Electrical Schematic 5-43
Hydraulic/Electrical Schematic 5-45
Cylinder Counterbalance Valve Protection 5-47
Crane Cylinder Counterbalance System 5-47
Hydraulic Capacity Alert System 5-48
System Adjustment 5-48
Trouble Shooting 5-49
Maintenance & Repair 5-50
Charlynn Motor Manual
Pump Manual
Winch and/or Winch Motor Service Manual (Optional)
Specifications
Dimensional Specification 6-1
Operating Dimensions and Specifications 6-3
Capacity Chart 6-5
Installation
Installation 7-1
Configuration 1 7-2
Configuration 2 7-2
Configuration 3 7-3
Configuration 4 7-4
PTO Selection 7-5
Horsepower 7-5
Direct Mount Pump to PTO 7-5
PTO Selection – Fly Jib Equipped Cranes 7-6
Horsepower 7-6
Direct Mount Pump to PTO 7-6
Minimum Truck Requirements 7-7
Truck Frame Strength 7-8
Section Modulus Tables 7-8
Truck Frame Requirements for Front Stabilizer 7-11
Section Modulus Tables 7-12
Truck Preparation 7-15
PTO’s Pumps 7-15
Reinforcing 7-16
Counterweighting 7-20
Counterweighting Methods for Stability Around the Rear 180° 7-21
Truck Installation Procedure 7-22
I No Subbase 7-22
II Additional Information Subbase Installation 7-23
Stability Check 7-25
Rotation Stop Changeover 7-26
XI
Optional Outrigger Installation 7-27
Crossframe Outrigger Installation 7-27
Single Rear Outrigger Installation 7-27

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