Manitowoc Grove Crane RT 635C Operator`s & Safety Handbook Manual PDF

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Manitowoc Grove Crane RT 635C Series Operator`s & Safety Handbook Manual – PDF DOWNLOAD

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Manitowoc Grove Crane RT 635C Series Operator`s & Safety Handbook Manual – PDF DOWNLOAD

Language : English
Pages :144
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane RT 635C Series Operator`s & Safety Handbook Manual – PDF DOWNLOAD

Section 1 – INTRODUCTION 1-1
Section 2-SAFETY PRECAUTIONS – 2-1
GENERAL 2-1
OPERATORS’ INFORMATION 2-2
OPERATORS’ QUALIFICATION 2-3
CRANE STABILITY/STRUCTURAL STRENGTH 2-4
Load Charts 2~
Work Site 2~
Lifting Operations 2-7
Counterweight 2-9
Multiple Crane Lifts 2-10
TWO-BLOCKING 2-10
LOAD MOMENT INDICATING SYSTEMS 2-11
ELECTROCUTION HAZARD 2-12
Se1-Up and Operation 2-13
Electrocution Hazard Devices 2-14
Electrical Contact 2-16
Special Operating Conditions and Equipment 2-16
CRUSHING HAZARDS 2-17
PERSONNEL HANDLING 2-19
TRAVEL OPERATION 2-19
MAINTENANCE 2-21
Service and Repairs 2-21
Lubrication 2-22
Tires 2-23
Wire Rope 2-23
BATTERIES 2-25
ENGINE 2-26
WORK PRACTICES 2-26
CraneAccess ” 2-26
Job Preparation 2-27
Working 2-27
Lifting 2-29
Hand Signals 2–30
TRANSPORTING THE CRANE 2-31
SHUT-DOWN 2-32
BOOM EXTENSION/JIB 2-33
COLD WEATHER OPERATION 2-35
Section 3 – CAB CONTROLS AND INDICATORS 3-1
viii
ENGINE CONTROLS ANO INDICATORS 3-1
Hand Throttle Lock Control 3-1
Engine Oil Pressure Gauge 3-1
Transmission Oil Temperature Gauge 3-1
TABLE Of: CONT’l!NTS (confinuedJ
Page
Fuel Gauge _ 3-11
Voltrrleter · 3-11
Ignition Switch 3-11
Tachometer/Hourmeter 3-11
Cold Start Switch 3-11
Engine Coolant Temperature Gauge 3-12
Foot Throttle Pedal 3-12
Drive Train Distress Indicator 3-12
CRANE CONTROLS AND INDICATORS 3-12
Transmission Shift Control 3-12
Swing And Telescope Or Auxiliary Hoist Control
Lever (Dual Axis Controller) 3-12
Telescope Or Auxiliary Hoist Control
Lever (Single Axis Controller) 3-13
Swing Control Lever (Singte Axis Controller) 3-13
Rear Steer Control 3-13
Rear Steer Indicator 3-13
Axle Lockout Override Switch 3-13
Boom Lift Control Lever (Single Axis Controller) 3-14
,Main Hoist Control Lever (Single Axis Controller) 3-14
Boom Lift And Main Hoist Control
Lever (Dual Axis Controller) 3-14
Telescope Control Pedal · 3-14
Main Hoist Speed Selector Switch 3-14
Main Hoist Hi Speed Indicator 3-14
Auxiliary Hoist Speed Selector Switch 3-14
Auxiliary Hoist Hi Speed Indicator 3-15
Auxiliary Hoist On Off Switch 3-15
Hoist Rotation Indicators 3-15
Third Wrap Indicator Light 3-15
Crane Function Power Switch 3-15
Range Selector Switch 3-15
Outrigger Selector Panel 3-16
Outrigger Extension/Retraction Switch , 3-16
Swing Brake Control Switch 3-16
Swing Brake Pedal 3-16
Swing Brake On Indicator 3-16
Swing Hom Button 3-17
Brake Foo-t Pedal 3-17
Park Brake Control Switch 3-17
Park Brake Indicator 3-17
Swing Lock Control (Pin Type) 3-17
Swing Lock Control (Positive Lock Type) 3-17
ix
TABLE OF CONTENT’S (contlnuedJ
Page
Hi Speed Glide Control Switch 3-17
Hi Speed Glide Engaged Indicator – 3-17
Emergency Steer/Brake Boost Indicator 3-18
LMI Console 3-18
ACCESSORY CONTROLS AND INDICATORS 3-18
Tow Winch Control Lever 3-18
Work Light Switch 3-18
Beacon Light Switch 3-18
Boom Flood Lights Switch 3-18
Ughts Switch 3-18
Fire Extinguisher 3-18
Hom 3-19
Tum Signal Lever 3-19
Four-way Flasher Switch 3-19
Steering Column Tilt Lever ; 3-19
Right Tum Signal Indicator 3-19
Left Tum Signal Indicator 3-19
Cab Interior Light 3-19
Spotlight (Not Shown) 3-19
Armrest Adjustment Lever 3-19
Skylight Wiper 3-20
Windshield Wiper Switch 3-20
Bubble Level Indicator 3-20
Heater Fan Speed Switch (Hydraulic
Heater/Air Conditioner) 3-20
Heater Fan Mode Switch (Hydraulic
Heater/Air Conditioner) 3-20
Air Control Lever (Hydraulic Heater/Air Conditioner) 3-21
Air Flow Control Lever (Hydraulic Heater/Air Conditioner) 3-21
Heater Air Temperature Control (Propane Heater) 3-21
Heater Air Flow Control (Propane Heater) 3-21
Heater Air Circulation Control (Propane Heater) 3-21
Heater Control Swttch (Propane Heater) 3-22
Heating Indicator Light (Propane Heater) 3-22
Heating Fuse (Propane Heater) 3-22
Flame Switch Indicator Light (Propane Heater) 3-22
Section 4 – OPERATING PROCEDURES 4-1
PRE-STARTING CHECKS 4-1
X
Fuel Supply 4-1
Engine Oil ” , 4-1
Engine Coolant 4-1
Batteries I I I 111 111 lo a 1- I Ill II I 4-1
Signal and Running Lights 4-1
TA81 E OF CONTSNTS (continuedJ
Page
Foot and Parking Brakes 4-1
Daily Lubrication : 4-1
Hydraulic Reservoir and Filter 4-2
Tires , 4-2
Wire Rope 4-2
Hook Block 4-2
Swingaway Extension 4-2
Air Cleaner 4-2
ENGINE OPERATION 4-3
Starting Procedure 4-3
Cold Weather Starting 4-4
Idling the Engine 4-4
Racing the Engine 4-5
Shutdown Procedure 4-5
CRANE TRAVEL OPERATION 4-5
Tra vel–Genera1 4-5
Moving the Crane 4-7
Steering 4-8
Front Wheel Steering 4-8
Rear Wheel Steering 4-8
Four Wheel Steering 4-8
Crabbing 4-8
Traveling-Forward 4-9
Traveling-Reverse 4-1 O
Four Wheel Drive Operation 4-1 o
Proper Operation of Axle Oscillation Lockouts 4-11
GENERAL CRANE OPERATION 4-11
Pump Drive 4-11
Setting the Park Brake When the Crane is on Outriggers 4-12
Control Lever Operation 4-13
Preload Check 4-13
USING YOUR LOAD CHART 4-13
CRANE FUNCTIONS 4-15
Setting the Outriggers 4-15
Engaging the Lock Pins 4-17
Stowing the Outriggers 4-18
Stowing the Lock Pins 4-19
Swinging the Boom 4-20
Elevating and Lowering the Boom 4-21
Elevating the Boom 4-21
Lowering the Boom t” 4-21
Emergency Boom Operating Procedures 4-22
Telescoping the Boom 4-22
Extending the Boom 4-22
Retracting the Boom 4-23
Lowering and Raising the Cable 4-23
Lowering the Cable 4-23
Raising the Cable 4-24
Stowing and Parking 4-24
OPTIONAL EQUIPMENT OPERATION 4-25
Engine Cold Start System 4-25
Hi-Speed Glide System 4-25
OPERATIONAL AIDS 4-25
Load Moment Indicating (LMI) System 4-25
Section 5 – LUBRICATION 5–1
GENERAL 5-1
LUBRICATION POINTS 5-1
WIRE ROPE LUBRICATION 5-17
Section 6 – SET UP AND INSTALLATION PROCEDURES 6-1
GENERAL 6-1
INSTALLING CABLE ON THE HOIST 6-1
CABLE REEVING 6-2
DEAD-END RIGGING/WEDGE SOCKETS 6-2
Installing the Wedge and Socket 6-4
ERECTING AND STOWING THE SWINGAWAY
BOOM EXTENSION 6-6
Erecting 6-6
Stowing II I I I a It 6-14
Setting the Offset 6-16
Changing the Boom Extension Nose 6-18
Setting the Telescoping Extension Length 6-19
Extending , 6-19
Retracting 6-20
UST OF FIGURES
ntle Page
Basic Nomenclature 1-2
Cab Controls and Indicators 3–2
Steerl ng Methods 4-9
Terms to Know , 4-14
Lubrication Chart 5-3
Installing cable Anchor Wedge 6-2
Dead-End Rigging,Wedge Socket 6-5
Erecting and Stowing the Swingaway Boom Extension 6-8
Offset Positions 6-17
xii

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