Manitowoc Grove Crane RT540E Operator Manual – PDF DOWNLOAD

Description

Manitowoc Grove Crane RT540E Operator Manual – PDF DOWNLOAD

The Manitowoc Grove Crane RT540E Operator Manual in PDF is crucial for safe operation. Download for detailed instructions and reference.

FILE DETAILS:

Manitowoc Grove Crane RT540E Operator Manual – PDF DOWNLOAD

Language : English
Pages : 160
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane RT540E Operator Manual – PDF DOWNLOAD

SECTION 1 Introduction
General 1-1
Noise/vibration Test Results 1-1
Noise Level Test Results 1-1
Vibration Level Test Results 1-1
Customer Support 1-1
List of Specifications 1-2
General 1-2
Dimensions 1-2
Capacities 1-2
Torque Converter/Transmission 1-2
Engine 1-2
Axles 1-2
Brakes 1-2
Wheels and Tires 1-2
Swing Gearbox 1-2
Boom 1-2
Swivel Assembly 1-2
Hydraulic Pumps 1-2
Serial Number Location 1-4
SECTION 2 Safety Information
Safety Messages 2-1
General 2-1
Safety Alert Symbol 2-2
Signal Words 2-2
General 2-2
Accidents 2-2
Operator Information 2-2
Operator Qualifications 2-3
Operational Aids 2-4
Rated Capacity Limiter (RCL) Systems (If Equipped) 2-4
Anti-Two-Blocking Device 2-4
Working Area Limiter (If Equipped) 2-5
Crane Stability/Structural Strength 2-5
Load Charts 2-6
Work Site 2-6
Wind Forces 2-6
Lifting Operations 2-7
Counterweight 2-8
Outrigger Lift Off 2-8
Multiple Crane Lifts 2-8
Pile Driving and Extracting 2-9
Crane Equipment 2-9
Crane Inspection 2-9
Electrocution Hazard 2-9
Set-Up and Operation 2-11
Electrocution Hazard Devices 2-11
Electrical Contact 2-12
Special Operating Conditions and Equipment 2-12
Personnel Handling 2-12
Environmental Protection 2-13
Maintenance 2-13
Service and Repairs 2-14
TABLE OF CONTENTS RT540E OPERATOR MANUAL
TOC-2
Lubrication 2-15
Tires 2-15
Wire Rope 2-15
Sheaves 2-16
Batteries 2-17
Engine 2-17
Transporting the Crane 2-17
Travel Operation 2-18
Work Practices 2-19
Personal Considerations 2-19
Crane Access 2-19
Job Preparation 2-19
Working 2-19
Lifting 2-20
Hand Signals 2-21
Boom Extension 2-23
Parking and Securing 2-23
Shut-Down 2-23
Cold Weather Operation 2-23
Temperature Effects on Hook Blocks 2-24
Temperature Effects on Hydraulic Cylinders 2-24
Crane Specific Information 2-26
Overload Inspection 2-26
Boom Inspection 2-27
Superstructure Inspection 2-29
Carrier Inspection 2-31
SECTION 3 OPERATING CONTROLS AND PROCEDURES
Controls and Indicators 3-2
Steering column 3-2
Turn Signal Lever and Windshield Wiper/Washer/Horn Controls 3-3
Steering Column Tilt Lever 3-3
Park Brake Control Switch 3-3
Headlights Switch 3-3
Drive Axle Selector Switch 3-3
Hazard Lights Switch 3-3
Increment/Decrement Switch 3-3
Ignition Switch 3-3
Transmission Shift Lever 3-4
Cab Overhead Controls 3-4
Skylight Window Latch 3-4
Skylight Wiper and Wiper Motor 3-4
Skylight Sunscreen 3-4
Dome Light 3-4
Cab Circulating Fan 3-4
Right Side Window Latch 3-4
Overhead Control Panel 3-5
Skylight Wiper Switch 3-5
Heater/Air Conditioner Fan Speed Switch 3-5
Heater Control Switch 3-5
Air Conditioner Switch 3-5
Work Lights Switch 3-5
Crane Function Power Switch 3-5
Exhaust System Cleaning Switch 3-6
Diesel Particulate Filter 3-6
Inhibit Regeneration 3-7
Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only) 3-7
TOC-3
RT540E OPERATOR MANUAL TABLE OF CONTENTS
T
OC
GROVE
High Exhaust System Temperature 3-7
Control Seat Assembly 3-8
Boom Lift/Main Hoist Control Lever (Dual Axis) 3-8
Swing/Telescope or Swing/Auxiliary Hoist Control Lever (Dual Axis) 3-9
Main Hoist Enable Switch 3-9
Boom Up Bypass Switch (Optional) 3-9
Lift Function Enable Switch 3-9
Jog Dial 3-9
Outrigger Function Enable Switch 3-9
Differential Lock On/Off Switch (Optional) 3-9
Rear Steer Switch 3-9
Auxiliary Hoist Enable Switch (Optional) 3-9
Boom Telescope Enable Switch 3-9
Swing Enable Switch 3-9
Seat Slide Lever 3-10
Air Conditioner/Heater Climate Unit 3-10
Seat Slide Lever 3-10
Armrest Adjustment Knobs 3-10
Seat Height Adjustment Lever 3-10
Rated Capacity Limiter (RCL) Bypass Switch 3-10
Emergency Stop Switch 3-10
Level Indicator 3-10
Deadman Switches (Optional) (Dual Axis Joysticks only) 3-10
Hoist High Speed Toggle Switches 3-10
Horn Button 3-10
Free Swing Button 3-10
Cab Door Release Lever 3-10
Hoist Rotation Indicators 3-10
Seat Switch 3-10
Operating Procedures 3-11
Pre-Starting Checks 3-11
Cold Weather Operation 3-12
Engine Operation 3-12
Crane Travel Operation 3-13
General Crane Operation 3-19
Crane Functions 3-21
Stowing and Parking 3-26
Unattended Crane 3-26
Crane Control System (CCS) 3-27
Crane Control System (CCS) Display 3-27
Menu Control 3-27
Turntable Lock Control (Pin Type) 3-28
Sensors 3-28
CCS Main Screen Symbols and Icons 3-29
CCS Menu Screen 3-31
CCS Operation Display 3-33
Menu Screen 3-33
Rated Capacity Limiter (RCL) System 3-34
Mode of Operation 3-34
Outrigger Operation Menu 3-35
RCL Setup Wizard 3-37
Switch to RCL Home Screen Display 3-39
Foot Pedal Controls 3-40
360° Swing Lock Pedal 3-40
Swing Brake Pedal 3-40
Telescope Control Pedal (Optional) 3-40
Service Brake Pedal 3-40
Foot Throttle Pedal 3-40
TABLE OF CONTENTS RT540E OPERATOR MANUAL
TOC-4
Miscellaneous Controls and Indicators 3-40
Fuse Panel 3-40
Buzzer 3-40
RCL Emergency Override Switch (Non-CE Certified Cranes) 3-41
RCL Emergency Override Switch and Indicator (CE Certified Cranes) 3-41
RCL Internal Light Bar (Optional) 3-42
Strobe Light or Beacon (Optional) 3-42
Backup Alarm 3-42
Emergency Exit 3-42
Appendix A: Crane Control System (CCS) Symbols and Icons 3-43
SECTION 4 Set-up And Installation Procedures
General 4-1
Installing Cable on the Hoist 4-1
Cable Reeving 4-2
Dead-end Rigging/wedge Sockets 4-6
Installing Wedge And Socket 4-6
Dead-end Rigging 4-7
Erecting And Stowing The Boom Extension 4-8
General Warnings 4-8
Erecting 4-8
Stowing 4-10
Setting The Offset 4-11
Changing Boom Extension From Telescoping Type To Fixed Type 4-11
Setting The Telescoping Extension Length 4-12
Counterweights 4-12
SECTION 5 Lubrication
General 5-1
Environmental Protection 5-1
Lubrication Intervals 5-1
Standard Lubricants 5-2
Arctic Conditions 5-3
Below -18°C (0°F) 5-3
Arctic Conditions Down To -40°C (-40°F) 5-3
Surface Protection for Cylinder Rods 5-5
Wire Rope Lubrication 5-5
Lubrication Points 5-5
CraneLUBE 5-5
Safety 5-5
Steering and Suspension 5-6
Axles 5-8
Drive Train 5-10
Outriggers 5-14
Turntable 5-16
Boom 5-18
Hoist 5-22
Hydraulic 5-24
SECTION 6 Maintenance Checklist
General 6-1
Instructions 6-1
Daily or 10 Hour Check List 6-1
Weekly or 50 Hour Check List 6-2

Customer Support: [email protected]

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