Manitowoc Grove Crane RT540E Operator Manual PDF

Description

Manitowoc Grove Crane RT540E Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane RT540E Operator Manual – PDF DOWNLOAD

Language : English
Pages :110
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane RT540E Operator Manual – PDF DOWNLOAD

SECTION 1 11
Introduction 11
General 11
Noise/vibration Test Results 11
Noise Level Test Results 11
Vibration Level Test Results 11
Customer Support 11
New Owners 11
Serial Number Location 12
SECTION 2 17
Safety Information 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Safety Decals 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Crane Stability/Structural Strength 21
Load Charts 22
Work Site 22
Wind Forces 23
Wind Speeds 23
Determination of 3-second wind gust speed at boom tip height: 26
Size and Shape of the load: 26
Determining Wind Drag Coefficient (Cd) 27
Maximum Permissible Wind Speed 28
Example and Sample Calculations (metric) 30
Example 1: Crane Configuration: 30
Load example 1 1: 31
Load example 1 2: 31
Load example 1 3a: 31
Load example 1 3b: 31
Example and Sample Calculations (Non-metric) 34
Example 2: 34
Load example 2 1: 35
Load example 2 2: 35
Load example 2 3a: 35
Load example 2 3b: 35
Lifting Operations 36
Counterweight 37
Outrigger Lift Off 37
Multiple Crane Lifts 37
Tilt-Up Panel Lifting 37
Pile Driving and Extracting 38
Crane Equipment 38
Crane Inspection 38
Electrocution Hazard 39
Set-Up and Operation 40
Electrocution Hazard Devices 40
Electrical Contact 41
Special Operating Conditions and Equipment 41
Grounding the Crane 41
Personnel Handling 42
Environmental Protection 43
Maintenance 43
Service and Repairs 43
Lubrication 44
Tires 45
Hoist Rope 45
Synthetic Hoist Rope 45
Wire Rope 45
Sheaves 46
Batteries 47
Super Capacitor (If Equipped) 47
General Maintenance 47
Transporting the Crane 48
Travel Operation 48
Work Practices 49
Personal Considerations 49
Crane Access 49
Job Preparation 49
Working 50
Lifting 51
Hand Signals 52
Boom Extension 54
Parking and Securing 54
Shut-Down 54
Cold Weather Operation 54
Temperature Effects on Hook Blocks 55
Temperature Effects on Hydraulic Cylinders 55
Model Specific Information 56
Overload Inspection 57
Boom Inspection 58
Superstructure Inspection 60
Carrier Inspection 62
SECTION 3 65
Operating Controls and Procedures 65
Controls and Indicators 66
Tachometer with Hourmeter 66
Gauge Cluster 66
Voltmeter 66
Engine Oil Pressure Gauge 66
Water Temperature Gauge 66
Fuel Quantity Gauge 66
Right Turn Signal Indicator 66
Left Turn Signal Indicator 66
Four Wheel Engaged/Rear Wheels Not Centered Indicator 66
High Beam/Lamp Malfunction Indicator 67
Low Brake Pressure/Low Fuel Level Indicator 67
Engine Wait To Start Indicator/Transmission Service Indicator (XMSN) 67
Engine Warning/Electrical System Diagnostic Indicator 67
Engine Stop/Module Off Line Indicator 72
Park Brake/Swing Brake Engaged Indicator 72
Cross-Axle Differential Lock Indicator 72
Hoist 3rd Wrap Indicator (Optional w/CE) 72
Low Steer Pressure Indicator (CE Option) 72
Left Front Outrigger Beam/Stabilizer Switch 72
Left Front Outrigger Switch 72
Right Front Outrigger Beam/Stabilizer Switch 72
Right Front Outrigger Switch 72
Park Brake On/Off Switch 72
Hazard Light Switch 73
Headlights Switch 73
Work Lights Switch 73
Boom Lights Switch (Optional) 73
Heater Control Switch 73
Air Conditioner Switch (Optional) 73
Hi/Med/Low Fan Switch 73
Heater On/Off Switch 73
Fan Defroster Switch 73
Cross-Axle Differential Lock Switch (Optional) 73
Drive Axle Selector Switch 73
Right Rear Outrigger/Stabilizer Switch 73
Left Rear Outrigger/Stabilizer Switch 74
Emergency Stop Switch 74
Ignition Switch 74
Outrigger Extend/Retract Switch 74
Crane Function Power Switch 74
Hydraulic Oil Cooler Temperature Indicator 74
Engine Increment/Decrement Switch 75
Skylight Wiper Switch 75
Ambient Temperature LED Indicator (Optional) 75
Throttle Pedal 75
RCL Internal Light Bar (Optional) 75
Service Brake Pedal 75
Transmission Shift Lever 75
Telescope Control Foot Pedal (Optional w/ Aux Hoist) 75
Turn Signal Lever 76
Horn Button 76
Cab Circulating Fan 76
Defroster Fan 76
Skylight Wiper 76
Fire Extinguisher 76
Steering Column Tilt Switch 76
Cab Dome Light 76
12 VDC Accessory Outlet 76
360° Swing Lock Control (Positive Lock Type) (Optional) 76
Electrical Diagnostic Connector 76
Bubble Level Indicator 76
Swing Brake Selector Switch 76
Auxiliary Hoist Speed Selector Switch 76
Telescope/Auxiliary Hoist/Swing Controller 77
Swing Horn Button 77
Hoist Rotation Indicators (Main and Auxiliary Hoist) 77
Main Hoist Speed Selector Switch 77
Boom Lift/Main Hoist Controller 77
Rear Steer Control Switch 77
Fuse Panel 77
Canister Pump Assembly 77
Cab Control Module 77
Turntable Pin Lock Control 77
Swing Control Lever 78
Telescope or Auxiliary Hoist Control Lever 78
Boom Lift Control Lever 78
Main Hoist Control Lever 78
Operating Procedures 79
New Crane Conditioning 79
Pre-Starting Checks 79
Fuel Supply 79
Engine Oil 79
Engine Coolant 79
Batteries 79
Hydraulic Reservoir and Filter 79
Wire Rope 79
Hook Block and Headache Ball 79
Seats and Mirrors 79
Seat Belts 79
Seat Belt Maintenance 79
Cleaning Seat Belt Webbing 79
Signal and Running Lights 80
Service and Parking Brakes 80
Tires 80
Wheels 80
Safety Equipment 80
Daily Lubrication 80
Boom 80
Cold Weather Operation 80
Operation Below -40°C 80
Operation Below -40°F 80
Engine Operation 80
Start-Up Procedure 80
Warm Engine 80
Cold Engine 81
Idling The Engine 81
Racing The Engine 81
Shutdown Procedure 81
Battery Disconnect 82
Crane Travel Operation 82
Traveling — General 82
Traveling on Slopes 83
Traveling with Elevated Boom 83
Traveling with Boom Extension Erected 84
26 ft (7 9 m) Boom Extension 84
45 ft (13 7 m) Boom Extension 84
Extended Travel 84
Traveling — Forward 84
Traveling — Reverse 85
Steering 85
Front Wheel Steering 85
Rear Wheel Steering 85
Four Wheel Steering 85
Crabbing 85
Four-Wheel Drive Operation 85
Differential Lock Operation (Optional) 86
General 86
Operation 86
Axle Oscillation Lockouts Operation 87
General Crane Operation 87
Pump Drive 87
Control Lever Operation 87
Preload Check 87
Using Your Load Chart 87
Proper Leveling of the Crane 89
Bubble Level Adjustment 89
Crane Functions 89
Using the Outriggers 89
Setting The Outriggers 89
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 90
Engaging the Mid Extend Lock Pin 90
Stowing The Outriggers 91
Stowing the Mid-Extend Lock Pin 92
Swinging the Boom 92
Elevating and Lowering the Boom 92
Elevating the Boom 92
Lowering the Boom 92
Telescoping the Boom 93
Extending the Boom 93
Retracting the Boom 93
Telescope Control Pedal 93
Lowering And Raising The Hoist Cable 93
Lowering The Cable 93
Raising the Cable 93
Hoist Speed Range Selection 93
Operational Aids 93
Rated Capacity Limiter (RCL) System 94
Control Lever Lockout System 94
Crane Travel Operation 94
Travel on Slopes 94
Active Restraints 95
Seat Belts 95
Stowing and Parking 95
Unattended Crane 96
SECTION 4 97
Set-up And Installation Procedures 97
General 97
Accessing the Hoist Area (Cast Counterweight Units Only) 97
Travel Configuration (Figure 4-1): 97
Working Configuration (Figure 4-2): 97
Installing Cable on the Hoist 98
Cable Reeving 98
Dead-end Rigging/wedge Sockets 102
Installing Wedge And Socket 102
Dead-end Rigging 103
Erecting And Stowing The Boom Extension 104
General Warnings 104
Securing the Boom Extension with Tag Line (Rope) 104
Erecting 104
Stowing 106
Setting The Offset 107
Changing Boom Extension From Telescoping Type To Fixed Type 107
Setting The Telescoping Extension Length 108
Extending 108
Stowing 108
Counterweights 108
Counterweight Description 108
Counterweight Removal 108
Counterweight Installation 110
SECTION 5 111
Lubrication 111
General 111
Environmental Protection 111
Lubrication Intervals 111
Arctic Conditions Below -18°C (0°F) 111
Arctic Conditions Down To -40°F 112
ALL Weather Package and Lubricants 112
Standard Lubricants Package 112
Surface Protection for Cylinder Rods 112
Wire Rope Lubrication 112
Lubrication Points 113
CraneLUBE 113
Safety 113
Steering and Suspension 114
Axles 116
Drive Train 118
Drive Train (continued) 120
Outriggers 122
Turntable 124
Boom 126
Boom (continued) 128
Hoist 130
Hydraulic 132
SECTION 6 135
Maintenance Checklist 135
General 135
Instructions 135
Daily or 10 Hour Check List 135
Weekly or 50 Hour Check List 136

Customer Support: [email protected]

S.M