Manitowoc Grove RT600E Crane Operation Manual PDF Download

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Manitowoc Grove Crane RT600E Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane RT600E Operator Manual – PDF DOWNLOAD

Language : English
Pages :138
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove Crane RT600E Operator Manual – PDF DOWNLOAD

SECTION 1 11
Introduction 11
General 11
List Of Specifications 12
General 12
Dimensions 12
Capacities 12
Torque Converter 12
Transmission 12
Engine 12
Cummins QSB6 7 12
Axles 12
Brakes 12
Wheels And Tires 12
Swing Gearbox 12
Boom 12
Swivel Assembly 12
Hydraulic Pumps 12
Pump #1 12
Pump #2 12
Pump #3 13
Hoists 13
Noise/vibration Test Results 13
Noise Level Test Results 13
Vibration Level Test Results 13
Customer Support 14
New Owners 14
Serial Number Location Figure 1-2 15
SECTION 2 19
Safety Precautions 19
Safety Messages 19
General 19
Safety Alert Symbol 20
Signal Words 20
General 20
Accidents 20
Operator Information 20
Operator Qualifications 21
Operational Aids 22
Rated Capacity Limiter (RCL) Systems (If Equipped) 22
Anti-Two-Blocking Device 22
Working Area Limiter (If Equipped) 23
Crane Stability/Structural Strength 23
Load Charts 24
Work Site 24
Wind Forces 24
Lifting Operations 25
Counterweight 26
Outrigger Lift Off 26
Multiple Crane Lifts 26
Pile Driving and Extracting 27
Crane Equipment 27
Crane Inspection 27
Electrocution Hazard 27
Set-Up and Operation 29
Electrocution Hazard Devices 29
Electrical Contact 30
Special Operating Conditions and Equipment 30
Personnel Handling 30
Environmental Protection 31
Maintenance 31
Service and Repairs 32
Lubrication 33
Tires 33
Wire Rope 33
Sheaves 34
Batteries 35
Engine 35
Transporting the Crane 35
Travel Operation 36
Work Practices 37
Personal Considerations 37
Crane Access 37
Job Preparation 37
Working 37
Lifting 38
Hand Signals 39
Boom Extension 41
Parking and Securing 41
Shut-Down 41
Cold Weather Operation 41
Temperature Effects on Hook Blocks 42
Temperature Effects on Hydraulic Cylinders 42
Overload Inspection 43
Boom Inspection 45
Superstructure Inspection 47
Carrier Inspection 49
SECTION 3 51
Operating Controls And Procedures 51
Controls And Indicators 52
Hand Throttle Control 52
Transmission Oil Temperature Gauge 52
Fuel Gauge 52
Voltmeter 52
Ignition Switch 52
Tachometer 52
Engine Coolant Temperature Gauge 52
Foot Throttle Pedal 53
Crane Function Power Switch 58
Transmission Shift Lever 58
Telescope or Auxiliary Hoist Control Lever (Single Axis Option) 58
Swing Control Lever (Single Axis Option) 58
Swing And Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option) 58
Water In Fuel Indicator 58
Rear Steer Control Switch 58
Auxiliary Hoist Speed Selector Switch (Optional) 59
Boom Lift Control Lever (Single Axis Option) 60
Main Hoist Control Lever (Single Axis Option) 60
Boom Lift And Main Hoist Control Lever (Dual Axis Option) 60
Telescope Control Foot Pedal (Optional) 60
Hoist Rotation Indicators 60
Drive Axle Selector Switch 60
Outrigger Control Switches 60
Outriggers Extend/Retract Switch 60
Swing Brake Control Switch 60
Swing Brake Pedal 60
Service Brake Foot Pedal 60
Low Brake Pressure Indicator 61
Park Brake Control Switch 61
Turntable Lock Control (Pin Type) 61
360 Degree Swing Lock Control (Positive Lock Type) (Optional) 61
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel 61
Low Steer Pressure Indicator (CE Units) 61
Transmission Service Indicator (XMSN) 61
Headlights Switch 61
Work Light Switch 61
Cab Circulating Fan 61
Horn 61
Hazard Lights Switch 61
Boom Light Switch (Optional) 61
Turn Signal Lever and Windshield Wiper/ Washer Controls 62
Cab Dome Light 62
Skylight Wiper (Not Shown) 62
Bubble Level Indicator 62
Air Conditioner Control Switch (Optional) 62
Heat Control Knob 62
Fan Switch 62
Defroster Switch 62
Fire Extinguisher 62
Defroster Fan 62
Windshield Wiper 62
Axle Differential Lock Control Switch (Optional) 62
Right Turn Signal Indicator 62
Left Turn Signal Indicator 63
Rear Wheels Not Centered Indicator 63
Hydraulic Boost Switch 63
Hoist 3rd Wrap Indicator (Optional CE Units) 63
Main Hoist Speed Selector Switch 63
12 VDC Accessory Outlet 63
Spotlight (Optional) 63
Fuse Panel 63
Wait To Start Indicator 63
Engine Diagnostics Switches 63
Test Mode Switch 63
Idle Switch 63
Engine Stop Indicator 63
Engine Warning Indicator 64
Engine Service Indicator 64
Throttle Mode Switch 64
Electronic System Diagnostic Indicator 64
Work Light 64
-29°C Indicator (Optional) 64
Strobe Light or Beacon (Not Shown) 64
RCL Lockout (All Units) and RCL Lockout Alarm (CE Units) (Not Shown) 64
Buzzer (Not Shown) 64
Hourmeter (Not Shown) 64
Skylight Wiper (Not Shown) 64
Backup Alarm (Not Shown) 64
Data Link and Service Connector (Not Shown) 64
Anemometer (Not Shown) 64
Emergency Exit 64
Operating Procedures 65
New Crane Conditioning 65
Pre-Starting Checks 65
Fuel Supply 65
Engine Oil 65
Engine Coolant 65
Batteries 65
Signal And Running Lights 65
Foot And Parking Brakes 65
Daily Lubrication 65
Hydraulic Reservoir And Filter 65
Tires 65
Wire Rope 65
Hook Block 65
Boom 65
Air Cleaner 65
Access Hole Covers (CE Units) 65
Cold Weather Operation 66
Component Coolant Heater 66
Radiator Shutters 67
Auxiliary Cab Heater 67
Air Diverter 67
Super Capacitor 67
Operation Below -40°C (-40°F) 68
Crane Warm-up Procedures 68
Engine 68
Transmission 68
Hoist 68
Swing Drive and Turntable Bearing 68
Axles 69
Hydraulic Oil System 69
Engine Operation 69
Starting Procedure 69
Battery Disconnect Switch 69
Warm Engine 70
Cold Engine 70
Idling the Engine 71
Racing the Engine 71
Shutdown Procedure 71
Transporting the Crane 71
Crane Travel Operation 71
Traveling — General 71
Traveling — Towing/Pulling 72
Traveling — Being Towed/Pulled 73
Traveling on Slopes 73
Traveling with Elevated Boom 74
Traveling with Boom Extension Erected 74
Extended Travel 74
Traveling — Forward 75
Traveling — Reverse 75
Steering 75
Front Wheel Steering 75
Rear Wheel Steering 75
Four Wheel Steering 75
Crabbing 75
Secondary Steering (CE Units) 76
Four-Wheel Drive Operation 76
Differential Lock Operation (Optional) 76
General 76
Operation 77
Axle Oscillation Lockouts Operation 77
General Crane Operation 78
Pump Drive 78
Setting The Park Brake When Crane Is On Outriggers 78
Control Lever Operation 78
Preload Check 78
Proper Leveling of the Crane 78
Bubble Level Adjustment 78
Using Your Load Chart 79
Crane Functions 80
Setting The Outriggers 80
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 81
Engaging The Mid-Extend Lock Pin 81
Stowing The Outriggers 81
Stowing The Mid-Extend Lock Pin 81
Swinging The Boom (Single Axis Controller Option) 81
Elevating The Boom (Single Axis Controller Option) 82
Lowering The Boom (Single Axis Controller Option) 82
Extending The Boom (Single Axis Controller Option) 82
Retracting The Boom (Single Axis Controller Option) 82
Extending and Retracting the Boom With the Telescope Control Pedal (Single Axis Controller Option) 82
Lowering And Raising The Hoist Cable (Single Axis Controller Option) 83
Lowering The Cable 83
Raising The Cable 83
Hoist Speed Range Selection (Single Axis Controller Option) 83
Swinging the Boom (Dual Axis Controller Option) 83
Elevating the Boom (Dual Axis Controller Option) 83
Lowering the Boom (Dual Axis Controller Option) 83
Extending the Boom (Dual Axis Controller Option) 84
Retracting the Boom (Dual Axis Controller Option) 84
Extending and Retracting the Boom With the Telescope Control Pedal (Dual Axis Controller Option) 84
Lowering And Raising The Hoist Cable (Dual Axis Controller Option) 84
Lowering The Cable 84
Raising The Cable 84
Pull the control lever back to MAIN HOIST UP or AUX HOIST UP, toward yourself, and hold until the hook or load is raised to the desired height 84
Hoist Speed Range Selection (Dual Axis Controller Option) 84
Operational Aids 84
Rated Capacity Limiter (RCL) System 84
RCL Boom Alarm (CE Units) 84
Control Lever Lockout System 85
Stowing And Parking 85
Unattended Crane 85
SECTION 4 87
Set-up And Installation Procedures 87
General 87
Installing Cable On The Hoist 87
Cable Reeving 88
Dead-end Rigging/wedge Sockets 92
Installing Wedge And Socket 92
Dead-end Rigging 93
Erecting And Stowing The Swingaway Boom Extension 94
General Warnings 94
Securing the Boom Extension with Tag Line (Rope) 94
Erecting 94
Stowing 95
Setting The Offset 100
Changing Swingaway Boom Extension From Telescoping Type To Fixed Type 100
Setting The Telescoping Swingaway Length 101
Extending 101
Retracting 101
SECTION 5 103
Lubrication 103
General 103
Environmental Protection 103
Lubricants and Lubrication Intervals 103
Standard Lubricants 104
Arctic Lubricants and Conditions 105
Temperatures Below -9°C (15°F) 105
Cold Weather Package and Lubricants 105
Surface Protection for Cylinder Rods 107
Wire Rope Lubrication 108
lubrication points 109
CraneLUBE 109
Safety 109
Steering and Suspension 110
Axles 112
Drive Train 114
Drive Train (continued) 117
Turntable 119
Outriggers 121
Boom 123
Boom (continued) 125
Hoist 127
Hoist 129
Hydraulic 131
SECTION 6 133
Maintenance Checklist 133
General 133
Instructions 133
Daily or 10 Hour Check List 133
Weekly or 50 Hour Check List 134

Customer Support: [email protected]

S.M