Manitowoc Grove Crane RT600E Operator Manual PDF

Description

Manitowoc Grove Crane RT600E Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane RT600E Operator Manual – PDF DOWNLOAD

Language : English
Pages :124
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane RT600E Operator Manual – PDF DOWNLOAD

SECTION 1 9
Introduction 9
General 9
Noise/vibration Test Results 9
Noise Level Test Results 9
Vibration Level Test Results 9
Customer Support 10
New Owners 10
Serial Number Location Figure 1-2 11
SECTION 2 15
Safety Precautions 15
Safety Messages 15
General 15
Safety Alert Symbol 16
Signal Words 16
General 16
Accidents 16
Operator’s Information 16
Operator’s Qualifications 17
Operational Aids 17
Load Moment Indication (LMI) Systems (If Equipped) 18
Anti-Two-Blocking Device 18
Work Area Definition System (WADS) (If Equipped) 19
Crane Stability/Structural Strength 19
Load Charts 20
Work Site 20
Wind Forces 20
Lifting Operations 21
Counterweight 22
Outrigger Lift Off 22
Multiple Crane Lifts 22
Electrocution Hazard 22
Set-Up and Operation 24
Electrocution Hazard Devices 24
Electrical Contact 25
Special Operating Conditions and Equipment 25
Personnel Handling 25
Environmental Protection 26
Maintenance 26
Service and Repairs 27
Lubrication 27
Tires 28
Wire Rope 28
Sheaves 29
Batteries 30
Engine 30
Transporting the Crane 30
Travel Operation 30
Work Practices 31
Personal Considerations 31
Crane Access 31
Job Preparation 32
Working 32
Lifting 33
Hand Signals 34
Boom Extension 36
Parking and Securing 36
Shut-Down 36
Cold Weather Operation 36
Temperature Effects on Hook Blocks 37
Temperature Effects on Hydraulic Cylinders 37
Overload Inspection 38
Boom Inspection 40
Superstructure Inspection 42
Carrier Inspection 44
SECTION 3 47
Operating Controls And Procedures 47
Controls And Indicators 48
Hand Throttle Control 48
Transmission Oil Temperature Gauge 48
Fuel Gauge 48
Voltmeter 48
Ignition Switch 48
Tachometer 48
Engine Coolant Temperature Gauge 48
Foot Throttle Pedal 48
Crane Function Power Switch 53
Transmission Shift Lever 53
Telescope or Auxiliary Hoist Control Lever (Single Axis Option) 53
Swing Control Lever (Single Axis Option) 53
Swing And Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option) 53
Water In Fuel Indicator 53
Rear Steer Control Switch 53
Auxiliary Hoist Speed Selector Switch (Optional) 53
Boom Lift Control Lever (Single Axis Option) 54
Main Hoist Control Lever (Single Axis Option) 54
Boom Lift And Main Hoist Control Lever (Dual Axis Option) 54
Telescope Control Foot Pedal (Optional) 54
Hoist Rotation Indicators 54
Drive Axle Selector Switch 54
Outrigger Control Switches 54
Outriggers Extend/Retract Switch 54
Swing Brake Control Switch 54
Swing Brake Pedal 54
Service Brake Foot Pedal 54
Low Brake Pressure Indicator 54
Park Brake Control Switch 55
Turntable Lock Control (Pin Type) 55
360 Degree Swing Lock Control (Positive Lock Type) (Optional) 55
Load Moment Indicating (LMI) and Work Area Definition System Control Panel 55
Low Steer Pressure Indicator (CE Units) 55
Transmission Service Indicator (XMSN) 55
Headlights Switch 55
Work Light Switch 55
Cab Circulating Fan 55
Horn 55
Hazard Lights Switch 55
Boom Light Switch (Optional) 55
Turn Signal Lever and Windshield Wiper/ Washer Controls 55
Cab Dome Light 56
Skylight Wiper (Not Shown) 56
Bubble Level Indicator 56
Air Conditioner Control Switch (Optional) 56
Heat Control Knob 56
Fan Switch 56
Defroster Switch 56
Fire Extinguisher 56
Defroster Fan 56
Windshield Wiper 56
Axle Differential Lock Control Switch (Optional) 56
Right Turn Signal Indicator 56
Left Turn Signal Indicator 56
Rear Wheels Not Centered Indicator 56
Hydraulic Boost Switch 57
Hoist 3rd Wrap Indicator (Optional CE Units) 57
Main Hoist Speed Selector Switch 57
12 VDC Accessory Outlet 57
Spotlight (Optional) 57
Fuse Panel 57
Wait To Start Indicator 57
Engine Diagnostics Switches 57
Test Mode Switch 57
Idle Switch 57
Engine Stop Indicator 57
Engine Warning Indicator 57
Engine Service Indicator 57
Throttle Mode Switch 58
Electronic System Diagnostic Indicator 58
Work Light 58
-29°C Indicator (Optional) 58
Driveline Retarder 58
Strobe Light or Beacon (Not Shown) 58
LMI Lockout (All Units) and LMI Lockout Alarm (CE Units) (Not Shown) 58
Buzzer (Not Shown) 58
Hourmeter (Not Shown) 58
Skylight Wiper (Not Shown) 58
Backup Alarm (Not Shown) 58
Data Link and Service Connector (Not Shown) 58
Anemometer (Not Shown) 58
Emergency Exit 58
Operating Procedures 59
New Crane Conditioning 59
Pre-Starting Checks 59
Fuel Supply 59
Engine Oil 59
Engine Coolant 59
Batteries 59
Signal And Running Lights 59
Foot And Parking Brakes 59
Daily Lubrication 59
Hydraulic Reservoir And Filter 59
Tires 59
Wire Rope 59
Hook Block 59
Boom 59
Air Cleaner 59
Access Hole Covers (CE Units) 59
Cold Weather Operation 60
Operation Below -40°C 60
Operation Below -40°F 60
Battery Disconnect 60
Engine Operation 60
Starting Procedure 60
Warm Engine 60
Cold Engine 61
Cold Weather Starting 61
Idling The Engine 61
Racing The Engine 61
Shutdown Procedure 62
Crane Travel Operation 62
Traveling — General 62
Traveling on Slopes 62
Traveling with Elevated Boom 63
Traveling with Boom Extension Erected 63
Extended Travel 64
Traveling — Forward 64
Traveling — Reverse 64
Steering 64
Front Wheel Steering 64
Rear Wheel Steering 65
Four Wheel Steering 65
Crabbing 65
Secondary Steering (CE Units) 65
Four-Wheel Drive Operation 65
Differential Lock Operation (Optional) 65
General 66
Operation 66
Axle Oscillation Lockouts Operation 66
General Crane Operation 67
Pump Drive 67
Setting The Park Brake When Crane Is On Outriggers 67
Control Lever Operation 67
Preload Check 67
Proper Leveling of the Crane 67
Bubble Level Adjustment 67
Using Your Load Chart 68
Crane Functions 69
Setting The Outriggers 69
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 70
Engaging The Mid-Extend Lock Pin 70
Stowing The Outriggers 70
Stowing The Mid-Extend Lock Pin 71
Swinging The Boom (Single Axis Controller Option) 71
Elevating The Boom (Single Axis Controller Option) 71
Lowering The Boom (Single Axis Controller Option) 71
Extending The Boom (Single Axis Controller Option) 71
Retracting The Boom (Single Axis Controller Option) 72
Extending and Retracting the Boom With the Telescope Control Pedal (Single Axis Controller Option) 72
Lowering And Raising The Hoist Cable (Single Axis Controller Option) 72
Lowering The Cable 72
Raising The Cable 72
Hoist Speed Range Selection (Single Axis Controller Option) 72
Swinging the Boom (Dual Axis Controller Option) 72
Elevating the Boom (Dual Axis Controller Option) 73
Lowering the Boom (Dual Axis Controller Option) 73
Extending the Boom (Dual Axis Controller Option) 73
Retracting the Boom (Dual Axis Controller Option) 73
Extending and Retracting the Boom With the Telescope Control Pedal (Dual Axis Controller Option) 73
Lowering And Raising The Hoist Cable (Dual Axis Controller Option) 73
Lowering The Cable 73
Raising The Cable 74
Pull the control lever back to MAIN HOIST UP or AUX HOIST UP, toward yourself, and hold until the hook or load is raised to the desired height 74
Hoist Speed Range Selection (Dual Axis Controller Option) 74
Operational Aids 74
Load Moment Indicator (LMI) System 74
LMI Boom Alarm (CE Units) 74
Control Lever Lockout System 74
Stowing And Parking 74
Unattended Crane 75
SECTION 4 77
Set-up And Installation Procedures 77
General 77
Installing Cable On The Hoist 77
Cable Reeving 78
Dead-end Rigging/wedge Sockets 82
Installing Wedge And Socket 82
Dead-end Rigging 83
Erecting And Stowing The Swingaway Boom Extension 84
General Warnings 84
Securing the Boom Extension with Tag Line (Rope) 84
Erecting 84
Stowing 85
Setting The Offset 89
Changing Swingaway Boom Extension From Telescoping Type To Fixed Type 89
Setting The Telescoping Swingaway Length 90
Extending 90
Retracting 90
SECTION 5 91
Lubrication 91
General 91
Environmental Protection 91
Lubrication Intervals 91
Arctic Conditions Below 0°F (-18°C) 91
Arctic Conditions Down To -40°F 92
All Weather Package and Lubricants 92
Standard Lubricants Package 92
Surface Protection for Cylinder Rods 92
Wire Rope Lubrication 93
lubrication points 94
CraneLUBE 94
Safety 94
Steering and Suspension 95
Axles 97
Drive Train 99
Drive Train (continued) 102
Turntable 104
Outriggers 106
Boom 108
Boom (continued) 110
Hoist 112
Hoist 114
Hydraulic 116
SECTION 6 119
Maintenance Checklist 119
General 119
Instructions 119
Daily or 10 Hour Check List 119
Weekly or 50 Hour Check List 120

Questions? Email us: [email protected]

S.M