Manitowoc Grove Crane RT600E Series Operator Manual PDF

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Manitowoc Grove Crane RT600E Series Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane RT600E Series Operator Manual – PDF DOWNLOAD

Language : English
Pages : 152
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane RT600E Series Operator Manual – PDF DOWNLOAD

SECTION 1 11
Introduction 11
General 11
List Of Specifications 12
General 12
Dimensions 12
Capacities 12
Torque Converter 12
Transmission 12
Engine 12
Cummins QSB6 7 12
Axles 12
Brakes 12
Wheels and Tires 12
Swing Gearbox 12
Boom 12
Swivel Assembly 12
Hydraulic Pumps 12
Pump #1 12
Pump #2 12
Pump #3 13
Hoists 13
Noise/vibration Test Results 13
Noise Level Test Results 13
Vibration Level Test Results 13
Customer Support 13
New Owners 13
Serial Number Location 14
SECTION 2 17
Safety Precautions 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Warning Signs 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Crane Stability/Structural Strength 21
Load Charts 22
Work Site 22
Wind Forces 23
Wind Speeds 23
Determination of 3-second wind gust speed at boom tip height: 26
Size and Shape of the load: 26
Determining Wind Drag Coefficient (Cd) 27
Maximum Permissible Wind Speed 28
Example and Sample Calculations (metric) 30
Example 1: Crane Configuration: 30
Load example 1 1: 31
Load example 1 2: 31
Load example 1 3a: 31
Load example 1 3b: 31
Example and Sample Calculations (Non-metric) 34
Example 2: 34
Load example 2 1: 35
Load example 2 2: 35
Load example 2 3a: 35
Load example 2 3b: 35
Lifting Operations 36
Counterweight 37
Outrigger Lift Off 37
Multiple Crane Lifts 37
Tilt-Up Panel Lifting 37
Pile Driving and Extracting 38
Crane Equipment 38
Crane Inspection 38
Electrocution Hazard 39
Set-Up and Operation 40
Electrocution Hazard Devices 40
Electrical Contact 41
Special Operating Conditions and Equipment 41
Personnel Handling 41
Environmental Protection 42
Maintenance 43
Service and Repairs 43
Lubrication 44
Tires 44
Hoist Rope 44
Synthetic Hoist Rope 44
Wire Rope 45
Sheaves 46
Batteries 46
Engine 47
Transporting the Crane 47
Travel Operation 47
Work Practices 48
Personal Considerations 48
Crane Access 48
Job Preparation 49
Working 49
Lifting 50
Hand Signals 51
Jib 53
Parking and Securing 53
Shut-Down 53
Cold Weather Operation 53
Temperature Effects on Hook Blocks 54
Temperature Effects on Hydraulic Cylinders 54
Overload Inspection 55
Boom Inspection 57
Superstructure Inspection 59
Carrier Inspection 61
SECTION 3 63
Operating Controls And Procedures 63
Controls and Indicators 64
Steering column 64
Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls 65
Steering Column Tilt Lever 65
Park Brake Control Switch 65
Headlights Switch 65
Drive Axle Selector Switch 65
Hazard Lights Switch 65
Engine Diagnostic and Engine Speed Control Switches 66
Engine Diagnostic/Speed Control Switch 66
Increment/Decrement Switch 66
Ignition Switch 66
Transmission Shift Lever 66
Cab Overhead Controls 67
Skylight Window Latch 67
Skylight Wiper and Wiper Motor 67
Skylight Sunscreen 67
Dome Light 67
Cab Circulating Fan 67
Right Side Window Latch 67
Overhead Control Panel 68
Heater/Air Conditioner Fan Switch 68
Heater Control Switch 68
Air Conditioner Switch 68
Skylight Wiper Switch 68
Panel Dimmer Switch 68
Work Lights Switch 68
Boom Lights Switch (Optional) 68
Crane Function Power Switch 68
Hoist Rotation Indicator Display 68
Steering Column Indicator and Gauge Display 69
Swing Brake Engaged 70
Parking Brake Engaged 70
Light Malfunction 70
Emergency Stop 70
Hydraulic Oil High Temperature 70
Transmission Warning 70
Low Steer Pressure (Optional on CE Units) 70
Left Turn Signal Indicator 70
Low Brake Pressure 70
Electronic Module Indicator 70
Electronic System Diagnostic 70
LCD Display 70
Engine Stop 71
Engine Warning 71
Right Turn Signal Indicator 71
Engine Wait-to-Start 71
Four-Wheel Drive Engaged 71
Axle Differential Locked 71
Rear Wheels Not Centered Indicator 71
Engine Coolant Temperature Gauge 71
Fuel Gauge 71
Low Fuel Level 71
Battery Charge Indicator 71
Voltmeter 72
Tachometer 72
Control Seat Assembly (Single Axis) 73
Main Hoist Control (Single Axis Option) 73
Boom Lift Control (Single Axis Option) 73
Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown) 73
Main Hoist Speed Selector Switch 73
Telescope or Auxiliary Hoist Control (Single Axis Option) 74
Swing Control (Single Axis Option) 74
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown) 74
Auxiliary Hoist Speed Selector Switch (Optional) 74
Rear Steer Switch 74
Swing Brake Control Switch 74
Axle Differential Lock Control Switch (Optional) 75
Cab Door Release 75
Seat Back Adjustment 75
A/C Heater, Climate Control 75
Seat Slide Lever 75
Seat Frame Slide Lever 75
Armrest Adjustment 75
Hoist Rotation Indicators 75
HRI Display 75
Hydraulic Boost Switch 75
Armrest Switch (Not Shown) 75
Seat Switch (Not Shown) 76
Side Control Panel 76
Rated Capacity Limiter and Work Area Definition System Control Panel 76
RCL Bypass Switch 76
Emergency Stop Switch 76
Transmission Oil Temperature Gauge 76
Turntable Pin Swing Lock Control 76
12V Receptacle 77
Diagnostic Connector 77
Bubble Level Indicator 77
Hoist Third Wrap Indicator (Optional— Standard on CE) 77
Cold Weather Indicator (Optional) 77
Ambient Temperature LED Indicator 77
Outrigger Control 77
Cab Outrigger Control 77
Extend/Retract Switch 78
Outrigger Selector Switches 78
Foot Pedal Controls 78
360° Swing Lock Pedal 78
Swing Brake Pedal 78
Telescope Control Foot Pedal (Optional) 78
Service Brake Foot Pedal 78
Foot Throttle Pedal 78
Miscellaneous Controls and Indicators 78
Fuse Panel 78
Buzzer 78
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes) 79
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes) 79
RCL Internal Light Bar (Optional) 80
Strobe Light or Beacon (Optional) (Not Shown) 80
Backup Alarm (Not Shown) 80
Emergency Exit 80
Operating Procedures 80
Pre-Starting Checks 80
Fuel Supply 80
Engine Oil 80
Engine Coolant 80
Batteries 80
Signal and Running Lights 80
Foot and Parking Brakes 80
Daily Lubrication 80
Hydraulic Reservoir and Filter 80
Tires 80
Wire Rope 81
Hook Block 81
Air Cleaner 81
Cold Weather Operation 81
Component Coolant Heater 82
Radiator Shutters 82
Auxiliary Cab Heater 82
Battery Heater 83
An in-line battery coolant heater circulates warm coolant under the battery when the temperature is below – 9°C (15°F) The battery coolant heater should be activated 2 hours before starting the crane to allow sufficient time to preheat batteries a 83
Air Diverter 83
Super Capacitor 83
Operation Below -40°C (-40°F) 83
Crane Warm-up Procedures 83
Engine 84
Transmission 84
Hoist 84
Swing Drive and Turntable Bearing 84
Axles 84
Hydraulic Oil System 85
Engine Operation 85
Starting Procedure 85
Battery Disconnect Switch 85
Warm Engine 85
Cold Engine 86
Idling the Engine 87
Racing the Engine 87
Shutdown Procedure 87
Transporting the Crane 87
Crane Travel Operation 87
Traveling — General 87
Traveling — Towing/Pulling 88
Traveling — Being Towed/Pulled 89
Travel on Slopes 89
Traveling with Elevated Boom 90
Traveling with Boom Extension Erected 90
Extended Travel 90
Traveling — Forward 91
Traveling — Reverse 91
Steering 91
Front Wheel Steering 91
Rear Wheel Steering 91
Four Wheel Steering 91
Crabbing 91
Secondary Steering (CE Units) 92
Four-Wheel Drive Operation 92
Differential Lock Operation (Optional) 92
General 92
Operation 93
Axle Oscillation Lockouts Operation 93
General Crane Operation 94
Pump Drive 94
Setting the Park Brake when Crane is on Outriggers 94
Control Lever Operation 94
Preload Check 94
Proper Leveling of the Crane 94
Bubble Level Adjustment 94
Using Your Load Chart 94
Crane Functions 96
Setting the Outriggers 96
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 97
Engaging the Mid-Extend Lock Pin 97
Stowing the Outriggers 97
Stowing the Mid-Extend Lock Pin 97
Swinging the Boom (Single Axis Controller Option) 97
Elevating the Boom (Single Axis Controller Option) 98
Lowering the Boom (Single Axis Controller Option) 98
Extending the Boom (Single Axis Controller Option) 98
Retracting the Boom (Single Axis Controller Option) 98
Extending and Retracting the Boom with the Telescope Control Pedal (Single Axis Controller Option) 98
Lowering and Raising the Hoist Cable (Single Axis Controller Option) 99
Lowering the Cable 99
Raising the Cable 99
Hoist Speed Range Selection (Single Axis Controller Option) 99
Swinging the Boom (Dual Axis Controller Option) 99
Elevating the Boom (Dual Axis Controller Option) 99
Lowering the Boom (Dual Axis Controller Option) 99
Extending the Boom (Dual Axis Controller Option) 100
Retracting the Boom (Dual Axis Controller Option) 100
Extending and Retracting the Boom with the Telescope Control Pedal (Dual Axis Controller Option) 100
Lowering and Raising the Hoist Cable (Dual Axis Controller Option) 100
Lowering the Cable 100
Raising the Cable 100
Pull the control lever back to MAIN HOIST UP or AUX HOIST UP, toward yourself, and hold until the hook or load is raised to the desired height 100
Hoist Speed Range Selection (Dual Axis Controller Option) 100
Operational Aids 100
Rated Capacity Limiter (RCL) System 100
RCL Boom Alarm (CE Units) 101
Control Lever Lockout System 101
Stowing and Parking 101
Unattended Crane 102
SECTION 4 103
Set-up And Installation Procedures 103
General 103
Installing Cable on the Hoist 103
Cable Reeving 104
Dead-end Rigging/wedge Sockets 108
Installing Wedge and Socket 108
Dead-end Rigging 109
Erecting and Stowing the Swingaway Boom Extension 110
General Warnings 110
Securing the Boom Extension with Tag Line (Rope) 110
Erecting 110
Stowing 111
Setting the Offset 116
Changing Swingaway Boom Extension From Telescoping Type To Fixed Type 116
Setting the Telescoping Swingaway Length 117
Extending 117
Retracting 117
SECTION 5 119
Lubrication 119
General 119
Environmental Protection 119
Lubricants and Lubrication Intervals 119
Standard Lubricants 120
Arctic Lubricants and Conditions 121
Temperatures Below -9°C (15°F) 121
Cold Weather Package and Lubricants 121
Surface Protection for Cylinder Rods 124
Wire Rope Lubrication 124
lubrication points 124
CraneLUBE 124
Safety 124
Steering and Suspension 125
Axles 127
Drive Train 129
Drive Train (continued) 131
Turntable 133
Outriggers 135
Boom 137
Boom (continued) 139
Hoist 141
Hoist 143
Hydraulic 145
SECTION 6 147
Maintenance Checklist 147
General 147
Instructions 147
Daily or 10 Hour Check List 147
Weekly or 50 Hour Check List 148

Questions? Email us: [email protected]

S.M