Manitowoc Grove Crane RT765E-2 Operator Manual PDF

Description

Manitowoc Grove Crane RT765E-2 Operator Manual   – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane RT765E-2 Operator Manual   – PDF DOWNLOAD

Language : English
Pages :174
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove Crane RT765E-2 Operator Manual   – PDF DOWNLOAD

Table of Contents 9
See end of this manual for Alphabetical Index 9
SECTION 1 15
Introduction 15
General 15
Customer Support 15
New Owners 15
Noise/vibration test results 15
Noise Level Test Results 15
Vibration Level Test Results 16
Serial Number Location 16
Crane Dimensions 19
List Of Specifications 20
General 20
Dimensions 20
Capacities 20
Torque Converter 20
Transmission 20
Engine 20
Cummins QSB 6 7 20
Axles 20
Brakes 20
Wheels and Tires 20
Swing Gearbox 20
Boom 20
Swivel Assembly 20
Hydraulic Pumps 20
Pump #1 20
Pump #2 20
Pump #3 21
Hoists 21
SECTION 2 25
Safety Information 25
Safety Messages 25
General 25
Safety Alert Symbol 26
Signal Words 26
General 26
Warning Signs 26
Accidents 26
Operator Information 27
Operator Qualifications 27
Operational Aids 28
Rated Capacity Limiter (RCL) Systems (If Equipped) 28
Anti-Two-Blocking Device 29
Working Area Limiter (If Equipped) 29
Crane Stability/Structural Strength 30
Load Charts 30
Work Site 30
Wind Forces 31
Wind Speeds 31
Determination of 3-second wind gust speed at boom tip height: 34
Size and Shape of the load: 34
Determining Wind Drag Coefficient (Cd) 35
Maximum Permissible Wind Speed 36
Example and Sample Calculations (metric) 38
Example 1: Crane Configuration: 38
Load example 1 1: 39
Load example 1 2: 39
Load example 1 3a: 39
Load example 1 3b: 39
Example and Sample Calculations (Non-metric) 42
Example 2: 42
Load example 2 1: 43
Load example 2 2: 43
Load example 2 3a: 43
Load example 2 3b: 43
Lifting Operations 44
Counterweight 45
Outrigger Lift Off 45
Multiple Crane Lifts 45
Tilt-Up Panel Lifting 45
Pile Driving and Extracting 46
Crane Equipment 46
Crane Inspection 46
Electrocution Hazard 47
Set-Up and Operation 48
Electrocution Hazard Devices 48
Electrical Contact 49
Special Operating Conditions and Equipment 49
Earthing the Crane 49
Personnel Handling 50
Environmental Protection 51
Maintenance 51
Service and Repairs 51
Lubrication 52
Tires 53
Hoist Rope 53
Synthetic Hoist Rope 53
Wire Rope 53
Sheaves 54
Batteries 55
Super Capacitor (If Equipped) 55
General Maintenance 55
Transporting the Crane 56
Travel Operation 56
Work Practices 57
Personal Considerations 57
Crane Access 57
Job Preparation 57
Working 58
Lifting 59
Hand Signals 60
Jib 62
Parking and Securing 62
Shut-Down 62
Cold Weather Operation 62
Temperature Effects on Hook Blocks 63
Temperature Effects on Hydraulic Cylinders 63
Model Specific Information 64
Stability 64
Access Platform Hand Rail 64
Overload Inspection 66
Boom Inspection 67
Superstructure Inspection 69
Carrier Inspection 71
SECTION 3 73
Operating Controls and Procedures 73
Controls and Indicators 74
Steering column 74
Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls 75
Steering Column Tilt Lever 75
Park Brake Control Switch 75
Headlights Switch 75
Drive Axle Selector Switch 75
Hazard Lights Switch 75
Engine Diagnostics Switches 75
Test Mode Switch 76
Idle/Diagnostic Mode Switch 76
Ignition Switch 76
Transmission Shift Lever 76
Cab Overhead Controls 76
Skylight Window Latch 76
Skylight Wiper and Wiper Motor 76
Skylight Sunscreen 77
Dome Light 77
Cab Circulating Fan 77
Right Side Window Latch 77
Overhead Control Panel 77
Heater/Air Conditioner Fan Switch 77
Heater Control Switch 77
Air Conditioner Switch 77
Skylight Wiper Switch 77
Panel Dimmer Switch 77
Work Lights Switch 77
Boom Lights Switch (Optional) 77
Crane Function Power Switch 77
Exhaust System Cleaning Switch 78
Steering Column Indicator and Gauge Display 79
Swing Brake Engaged 80
Parking Brake Engaged 80
Light Malfunction 80
Emergency Stop 80
Hydraulic Oil High Temperature 80
Transmission Warning 80
Low Steer Pressure (Optional on CE Units) 80
Left Turn Signal Indicator 80
Low Service Brake Pressure 80
Electronic Module Indicator 80
Electronic System Diagnostic 80
LCD Display 81
Engine Stop 81
Engine Warning 81
Diesel Particulate Filter 81
Right Turn Signal Indicator 82
Inhibit Exhaust System Cleaning 82
Diesel Exhaust Fluid 82
High Exhaust System Temperature 82
Engine Wait-to-Start 82
Four-Wheel Drive Engaged 82
Axle Differential Locked 82
Rear Wheels Not Centered Indicator 82
Engine Coolant Temperature Gauge 82
Fuel Gauge 82
Low Fuel Level 83
Battery Charge Indicator 83
Voltmeter 83
Tachometer 83
DEF Level and Gauge 83
Control Seat Assembly (Single Axis) 84
Main Hoist Control (Single Axis Option) 84
Boom Lift Control (Single Axis Option) 84
Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown) 84
Main Hoist Speed Selector Switch 84
Telescope or Auxiliary Hoist Control (Single Axis Option) 85
Swing Control (Single Axis Option) 85
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown) 85
Auxiliary Hoist Speed Selector Switch (Optional) 85
Rear Steer Switch 85
Swing Brake Control Switch 85
Axle Differential Lock Control Switch (Optional) 86
Cab Door Release 86
Seat Back Adjustment 86
A/C Heater, Climate Control 86
Seat Slide Lever 86
Seat Frame Slide Lever 86
Armrest Adjustment 86
Hoist Rotation Indicators 86
Hydraulic Boost Switch 86
Armrest Switch (Not Shown) 86
Seat Switch (Not Shown) 86
Side Control Panel 87
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel 87
Rated Capacity Limiter (RCL) Bypass Switch 87
Emergency Stop Switch 87
Transmission Oil Temperature Gauge 87
Turntable Pin Swing Lock Control 87
12V Receptacle 88
Diagnostic Connector 88
Bubble Level Indicator 88
Hoist Third Wrap Indicator (Optional— Standard on CE) 88
Cold Weather Indicator (Optional) 88
Telescope Cylinder Charge Indicator (If Equipped) 88
Ambient Temperature LED Indicator 88
Outrigger Control 89
Extend/Retract Switch 89
Outrigger Selector Switches 89
Foot Pedal Controls 89
360° Swing Lock Pedal 89
Swing Brake Pedal 89
Telescope Control Foot Pedal (Optional) 90
Service Brake Foot Pedal 90
Foot Throttle Pedal 90
Miscellaneous Controls and Indicators 90
Fuse Panel 90
Buzzer 90
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes) 90
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes) 91
Rated Capacity Limiter (RCL) Internal Light Bar (Optional) (Not Shown) 91
Strobe Light or Beacon (Optional) (Not Shown) 91
Backup Alarm (Not Shown) 91
Emergency Exit 92
Operating Procedures 92
Pre-Starting Checks 92
Fuel Supply 92
Engine Oil 92
Engine Coolant 92
Batteries 92
Signal and Running Lights 92
Foot and Parking Brakes 92
Daily Lubrication 92
Hydraulic Reservoir and Filter 92
Tires 92
Wire Rope 92
Hook Block 92
Air Cleaner 92
Reeving 93
Cold Weather Operation 93
Component Coolant Heater 93
Radiator Shutters 94
Auxiliary Cab Heater 94
Air Diverter 94
Super Capacitor 94
Operation Below -40°C (-40°F) 95
Crane Warm-up Procedures 95
Engine 95
Transmission 95
Hoist 95
Swing Drive and Turntable Bearing 95
Axles 96
Hydraulic Oil System 96
Engine Operation 96
Starting Procedure 96
Warm Engine 97
Cold Engine 97
Idling the Engine 97
Racing the Engine 97
Shutdown Procedure 98
Crane Travel Operation 98
Traveling — General 98
Travel on Slopes 98
Traveling with Elevated Boom 99
Traveling with Boom Extension and/or Inserts Erected 99
33 ft (10 1 m)/56 ft (17 1 m) Extension 99
33 ft (10 1 m)/56 ft (17 1 m) Extension Plus 20 ft (6 1 m) Insert 100
33 ft (10 1 m) Extension Plus 40 ft (12 2 m) Insert 100
Extended Travel 100
Traveling — Forward 100
Traveling — Reverse 101
Traveling — Towing/Pulling 101
Traveling — Being Towed/Pulled 102
Steering 102
Front Wheel Steering 102
Rear Wheel Steering 102
Four Wheel Steering 102
Crabbing 102
Four-Wheel Drive Operation 103
Differential Lock Operation (Optional) 103
General 103
Operation 104
Axle Oscillation Lockouts Operation 104
Transporting the Crane 105
General Crane Operation 105
Pump Drive 105
Control Lever Operation 105
Preload Check 105
Using Your Load Chart 105
Proper Leveling of the Crane 106
Bubble Level Adjustment 106
Crane Functions 106
Setting the Outriggers 106
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 107
Engaging the Mid-Extend Lock Pin 107
Stowing the Outriggers 108
Stowing the Mid-Extend Lock Pin 108
Swinging the Boom 108
Elevating the Boom 108
Lowering the Boom 109
Extending the Boom 109
Retracting the Boom 109
Lowering and Raising the Hoist Cable 109
Lowering the Cable 109
Raising the Cable 109
Hoist Speed Range Selection 109
Operational Aids 110
Rated Capacity Limiter (RCL) System 110
Control Lever Lockout System 110
Stowing and Parking 110
Unattended Crane 111
SECTION 4 113
Set-Up and Installation 113
General 113
Accessing the Hoist area (Fixed counterweight units only) 113
Travel Configuration 113
Working Position 113
Installing Cable on the Hoist 114
Cable Reeving 114
Dead-End Rigging/Wedge Sockets 115
Installing Wedge and Socket 115
Erecting and Stowing the Bi-fold Boom Extension 122
Erecting 122
Stowing the Swing-Away Boom Extension 129
Setting the Folding Swingaway Offset 131
Erecting and Stowing the Bi-fold Boom Extension with the 20 ft (6 1 m) Insert 131
Erecting 131
Stowing 133
Fixed Counterweight 134
Description 134
Maintenance 134
Removal 134
Installation 134
Counterweight Plate 134
Removable Counterweight (Optional) 136
Removal 136
Installation 136
SECTION 5 139
Lubrication 139
General 139
Environmental Protection 139
Lubricants and Lubrication Intervals 139
Standard Lubricants 140
Arctic Lubricants and Conditions 141
Temperatures Below -9°C (15°F) 141
Cold Weather Package and Lubricants 141
Surface Protection for Cylinder Rods 144
Wire Rope Lubrication 144
Lubrication Points 144
CraneLUBE 144
Cummins Oil Registration List 144
Safety 144
Steering and Suspension 146
Axles 148
Drive Train 150
Drive Train (continued) 152
Turntable 154
Outriggers 156
Boom 158
Boom (continued) 160
Boom (continued) 162
Hoist 164
Hydraulic 166
SECTION 6 169
Maintenance Checklist 169
General 169
Instructions 169
Daily or 10 Hour Check List 169
Weekly or 50 Hour Check List 170
Alphabetical Index 171
CTRL516-04_Warm-up_Procedures–Supplement pdf 0
Cold Climate Engine Operation 3
Crane Warm-up Procedures 3
Engine 3
Transmission 3
Hoist 3
Swing Drive and Turntable Bearing 4
Axles 4
Hydraulic Oil System 4

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S.M