Manitowoc Grove Crane RT880E Operator Manual PDF

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Manitowoc Grove Crane RT880E Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane RT880E Operator Manual – PDF DOWNLOAD

Language : English
Pages : 158
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane RT880E Operator Manual – PDF DOWNLOAD

TABLE OF CONTENTS 5
SECTION 1 11
Introduction 11
Customer Support 11
New Owners 11
General 11
Noise/Vibration Test Results 12
Noise Level Test Results 12
Vibration Level Test Results 12
Serial Number Location 12
List of Specifications 17
General 17
Dimensions 17
Capacities 17
Torque Converter/Transmission 17
Engine 17
Cummins QSB6 7 17
Axles 17
Brakes 17
Wheels and Tires 17
Swing Gearbox 17
Boom 17
Swivel Assembly 17
Hydraulic Pumps 18
Pump #1 18
Pump #2 18
Hoists 18
SECTION 2 19
Safety Precautions 19
Safety Messages 19
General 19
Safety Alert Symbol 20
Signal Words 20
General 20
Accidents 20
Operator Information 20
Operator Qualifications 21
Operational Aids 22
Rated Capacity Limiter (RCL) Systems (If Equipped) 22
Anti-Two-Blocking Device 22
Working Area Limiter (If Equipped) 23
Crane Stability/Structural Strength 23
Load Charts 24
Work Site 24
Wind Forces 24
Lifting Operations 25
Counterweight 26
Outrigger Lift Off 26
Multiple Crane Lifts 26
Pile Driving and Extracting 27
Crane Equipment 27
Crane Inspection 27
Electrocution Hazard 27
Set-Up and Operation 29
Electrocution Hazard Devices 29
Electrical Contact 30
Special Operating Conditions and Equipment 30
Personnel Handling 30
Environmental Protection 31
Maintenance 31
Service and Repairs 32
Lubrication 33
Tires 33
Wire Rope 33
Sheaves 34
Batteries 35
Engine 35
Transporting the Crane 35
Travel Operation 36
Work Practices 37
Personal Considerations 37
Crane Access 37
Job Preparation 37
Working 37
Lifting 38
Hand Signals 39
Boom Extension 41
Parking and Securing 41
Shut-Down 41
Cold Weather Operation 41
Temperature Effects on Hook Blocks 42
Temperature Effects on Hydraulic Cylinders 42
Model specific Information 43
Access Platform Hand Rail 44
Overload Inspection 44
Boom Inspection 45
Superstructure Inspection 47
Carrier Inspection 49
SECTION 3 51
Operating Controls and Procedures 51
Controls and Indicators 52
Steering column 52
Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls 53
Steering Column Tilt Lever 53
Park Brake Control Switch 53
Headlights Switch 53
Drive Axle Selector Switch 53
Hazard Lights Switch 53
Engine Diagnostics Switches 53
Engine Diagnostic and Engine Speed Control Switches 54
Engine Diagnostic/Speed Control Switch 54
Increment/Decrement Switch 54
Ignition Switch 54
Transmission Shift Lever 54
Cab Overhead Controls 55
Skylight Window Latch 55
Skylight Wiper and Wiper Motor 55
Skylight Sunscreen 55
Dome Light 55
Cab Circulating Fan 55
Right Side Window Latch 55
Overhead Control Panel 55
Heater/Air Conditioner Fan Switch 55
Heater Control Switch 55
Air Conditioner Switch 56
Skylight Wiper Switch 56
Panel Dimmer Switch 56
Work Lights Switch 56
Boom Lights Switch (Optional) 56
Crane Function Power Switch 56
DPF Regeneration Switch (Tier 4 Engines Only) 57
Steering Column Indicator and Gauge Display 58
Swing Brake Engaged 59
Parking Brake Engaged 59
Light Malfunction 59
Emergency Stop 59
Hydraulic Oil High Temperature 59
Transmission Warning 59
Low Steer Pressure (Optional on CE Units) 59
Left Turn Signal Indicator 59
Low Brake Pressure 59
Electronic Module Indicator 59
Electronic System Diagnostic 59
LCD Display 60
Engine Stop 60
Engine Warning 60
Diesel Particulate Filter (Tier 4 Engines Only) 60
Right Turn Signal Indicator 60
Inhibit Regeneration 60
Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only) 61
High Exhaust System Temperature 61
Engine Wait-to-Start 61
Four-Wheel Drive Engaged 61
Axle Differential Locked 61
Rear Wheels Not Centered Indicator 61
Engine Coolant Temperature Gauge 61
Fuel Gauge 62
Low Fuel Level 62
Battery Charge Indicator 62
Voltmeter 62
Tachometer 62
Control Seat Assembly – Single Axis 63
Main Hoist Control (Single Axis Option) 63
Boom Lift Control (Single Axis Option) 63
Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown) 63
Main Hoist Speed Selector Switch 63
Telescope or Auxiliary Hoist Control (Single Axis Option) 64
Swing Control (Single Axis Option) 64
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown) 64
Auxiliary Hoist Speed Selector Switch (Optional) 64
Rear Steer Switch 64
Swing Brake Control Switch 64
Axle Differential Lock Control Switch (Optional) 65
Cab Door Release 65
Seat Back Adjustment 65
A/C Heater, Climate Control 65
Seat Slide Lever 65
Seat Frame Slide Lever 65
Armrest Adjustment 65
Hoist Rotation Indicators 65
Cab Tilt Switch 65
Two-Speed Swing Switch 65
Armrest Switch (Not Shown) 65
Seat Switch (Not Shown) 65
Side Control Panel 66
Rated Capacity Limiter and Work Area Definition System Control Panel 66
RCL Bypass Switch 66
Emergency Stop Switch 66
Transmission Oil Temperature Gauge 66
Turntable Pin Swing Lock Control 66
12V Receptacle 67
Diagnostic Connector 67
Bubble Level Indicator 67
Hoist Third Wrap Indicator (Optional— Standard on CE) 67
Cold Weather Indicator (Optional) 67
Ambient Temperature LED Indicator 67
Outrigger Control 67
Cab Outrigger Control 68
Extend/Retract Switch 68
Outrigger Selector Switches 68
Foot Pedal Controls 68
360° Swing Lock Pedal 68
Swing Brake Pedal 68
Telescope Control Foot Pedal (Optional) 68
Service Brake Foot Pedal 68
Foot Throttle Pedal 68
Miscellaneous Controls and Indicators 68
Fuse Panel 68
Buzzer 68
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes) 69
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes) 69
RCL Internal Light Bar (Optional) (Not Shown) 70
Strobe Light or Beacon (Optional) (Not Shown) 70
Backup Alarm (Not Shown) 70
Emergency Exit 70
Operating Procedures 70
Pre-Starting Checks 70
Fuel Supply 70
Engine Oil 70
Engine Coolant 70
Batteries 70
Signal and Running Lights 70
Foot and Parking Brakes 70
Daily Lubrication 70
Hydraulic Reservoir and Filter 70
Tires 70
Wire Rope 71
Hook Block 71
Air Cleaner 71
Cold Weather Operation 71
Operation Below -40°F (-40°C) 71
Warm-up Procedures by Component 71
Cummins Engine 71
Dana Transmission 71
Braden Hoist 71
Kaydon Turntable Bearing 71
Engine Operation 71
Starting Procedure 72
Warm Engine 72
Cold Engine 72
Idling the Engine 73
Racing the Engine 73
Shutdown Procedure 73
Transporting the Crane 73
Crane Travel Operation 73
Traveling — General 73
Traveling — Towing/Pulling 75
Traveling — Being Towed/Pulled 75
Travel on Slopes 76
Traveling with Elevated Boom 76
Traveling with Boom Extension and/or Inserts Erected 77
33 ft (10 1 m)/56 ft (17 1 m) Extension 77
33 ft (10 1 m)/56 ft (17 1 m) Extension Plus 20 ft (6 1 m) Insert 77
33 ft (10 1 m) Extension Plus 40 ft (12 2 m) Insert 77
Extended Travel 77
Traveling — Forward 78
Traveling — Reverse 78
Steering 78
Front Wheel Steering 78
Rear Wheel Steering 78
Four Wheel Steering 78
Crabbing 79
Four-Wheel Drive Operation 79
Differential Lock Operation (Optional) 79
General 79
Operation 80
Axle Oscillation Lockouts Operation 80
General Crane Operation 81
Pump Drive 81
Control Lever Operation 81
Preload Check 81
Using Your Load Chart 81
Proper Leveling of the Crane 82
Bubble Level Adjustment 82
Crane Functions 82
Setting the Outriggers 82
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 83
Engaging the Mid-Extend Lock Pin 83
Stowing the Outriggers 84
Stowing the Mid-Extend Lock Pin 84
Swinging the Boom 84
Elevating the Boom 84
Lowering the Boom 85
Extending the Boom 85
Retracting the Boom 85
Lowering and Raising the Hoist Cable 85
Lowering the Cable 85
Raising the Cable 85
Hoist Speed Range Selection 85
SECTION 4 87
Set-Up and Installation 87
General 87
Installing Cable on the Hoist 87
Cable Reeving 88
Boom Cable Reeving 88
Dead-End Rigging/Wedge Sockets 89
Installing Wedge and Socket 89
Counterweight and Auxiliary Hoist 95
Removal 95
Installation 95
Counterweight Without Auxiliary Hoist 95
Removal 95
Installation 98
Installing the Bi-Fold Manual Boom Extension 98
Checking the Transport Condition 98
Transport condition with lattice extension folded at the side 99
If 23 ft (7 m) section and 33 ft (10 1 m) section are folded at the side: 99
If the 23 ft (7 m) section only is folded at the side: 99
Assembly Of Boom Extensions 101
General Warnings 101
Preparing the Crane for Boom Extension Erection Procedure 101
Requirements for Boom Extension Erection 101
Requirements for Stowing the Boom Extension 101
Securing Extension with Tag Line (Rope) 101
Erecting Procedure 101
33 ft (10 1 m) Boom Extension 101
Relieving the Load on Bearing Points 105
56 ft (17 1 m) Boom Extension 106
Stowing Procedure 107
56 ft (17 1 m) Boom Extension 107
33 ft (10 1 m) Boom Extension 108
Transportation on a Separate Vehicle 111
Lifting Limit Switch on the Extension 111
Overriding Connection on Main Boom 111
On 33 ft (10 1 m) swingaway extension (Figure 4-54) 111
On the 56 ft (17 1 m) Two-Stage Swingaway Extension 112
Folding Out/In the Deflection Sheave on the 33 ft (10 1 m) Section 112
Folding Rear Deflection Sheave 112
Folding Out Deflection Sheave 112
Folding In Deflection Sheave 112
Positioning/Remove the Hoist Cable 113
Removing Hoist Cable 113
Setting the Folding Swingaway Extension Offset 113
Removing the Bi-Fold Manual Boom Extension 114
Assembly of Boom Inserts 115
Installing/Removing 20 ft (6 1 m) Boom Insert 116
Installing the 20 ft (6 1 m) Sections 116
Removing the 20 ft (6 1 m) Sections 116
Identification and Slinging Points 116
Identification 116
Serial numbers on the 20 ft (6 1 m) sections 116
Slinging Points 117
Electrical Connection at the Boom Inserts 118
Electrical Connection — Transport Configuration 118
Electrical Connection — 76 ft (23 2 m) Boom Extension 118
Establishing a Connection 118
Disconnecting 118
Electrical Connection — 96 ft (29 3 m) Boom Extension 118
Establishing a Connection 118
Disconnecting 118
Installing/Removing the Hoist Cable 119
Installing Hoist Cable 119
Removing Hoist Cable 119
Traveling with Manually Offsettable Boom Extension and/or Inserts Erected 120
Auxiliary Single-Sheave Boom Nose (Additional Equipment) 120
Identification 120
Removing the Auxiliary Single-Sheave Boom Nose 120
Installing the Auxiliary Single-Sheave Boom Nose 120
Attaching and Removing Hoist Cable 121
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 121
Lifting Limit Switch 121
In Operation 121
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 121
Raising And Lowering the Main Boom with Rigged Boom Extension 121
Telescoping With Rigged Extension 121
Operating with the Boom Extension 121
Procedure if the Permissible Wind Speed is Exceeded 122
Monthly Maintenance Work 122
Pins 122
SECTION 5 123
Lubrication 123
General 123
Environmental Protection 123
Lubrication Intervals 123
Standard Lubricants 124
Arctic Conditions 125
Below 15°F (-9°C) 125
Down to -40°F (-40°C) 125
All Weather Package & Lubricants 125
Surface Protection for Cylinder Rods 126
Wire Rope Lubrication 127
Lubrication Points 127
CraneLUBE 127
Safety 127
Steering and Suspension 128
Axles 130
Drive Train 132
Drive Train (continued) 135
Turntable 137
Cab Tilt 139
Outriggers 141
Boom 143
Boom (continued) 145
Boom (continued) 147
Hoist 149
Hydraulic 151
SECTION 6 153
Maintenance Checklist 153
General 153
Instructions 153
Daily or 10 Hour Check List 153
Weekly or 50 Hour Check List 154
Alphabetical Index 155

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S.M