Manitowoc Grove Crane RT890E Operator Manual PDF

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Manitowoc Grove Crane RT890E Operator Manual – PDF DOWNLOAD

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Manitowoc Grove Crane RT890E Operator Manual – PDF DOWNLOAD

Language : English
Pages :194
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove Crane RT890E Operator Manual – PDF DOWNLOAD

See end of this manual for Alphabetical Index 5
SECTION 1 11
Introduction 11
General 11
Customer Support 11
New Owners 11
Noise/Vibration Test Results 12
Noise Level Test Results 12
Vibration Level Test Results 12
Serial Number Location 12
General 15
Dimensions 15
Capacities 15
Torque Converter/Transmission 15
Engine 15
Cummins QSB6 7 15
Axles 15
Brakes 15
Wheels and Tires 15
Swing Gearbox 15
Boom 15
Swivel Assembly 15
Hydraulic Pumps 16
Pump #1 16
Pump #2 16
Hoists 16
SECTION 2 19
Safety Precautions 19
Safety Messages 19
General 19
Safety Alert Symbol 20
Signal Words 20
General 20
Warning Signs 20
Accidents 20
Operator Information 21
Operator Qualifications 21
Operational Aids 22
Rated Capacity Limiter (RCL) Systems (If Equipped) 22
Anti-Two-Blocking Device 23
Working Area Limiter (If Equipped) 23
Crane Stability/Structural Strength 24
Load Charts 25
Work Site 25
Wind Forces 25
Wind Speeds 26
Determination of 3-second wind gust speed at boom tip height: 28
Size and Shape of the load: 28
Determining Wind Drag Coefficient (Cd) 29
Maximum Permissible Wind Speed 30
Example and Sample Calculations (metric) 32
Example 1: Crane Configuration: 32
Load example 1 1: 33
Load example 1 2: 33
Load example 1 3a: 33
Load example 1 3b: 33
Example and Sample Calculations (Non-metric) 36
Example 2: 36
Load example 2 1: 37
Load example 2 2: 37
Load example 2 3a: 37
Load example 2 3b: 37
Lifting Operations 38
Counterweight 39
Outrigger Lift Off 39
Multiple Crane Lifts 39
Tilt-Up Panel Lifting 39
Pile Driving and Extracting 40
Crane Equipment 40
Crane Inspection 40
Electrocution Hazard 41
Set-Up and Operation 42
Electrocution Hazard Devices 42
Electrical Contact 43
Special Operating Conditions and Equipment 43
Earthing the Crane 43
Personnel Handling 44
Environmental Protection 45
Maintenance 45
Service and Repairs 45
Lubrication 46
Tires 47
Hoist Rope 47
Synthetic Hoist Rope 47
Wire Rope 47
Sheaves 48
Batteries 49
Super Capacitor (If Equipped) 49
General Maintenance 49
Transporting the Crane 50
Travel Operation 50
Work Practices 51
Personal Considerations 51
Crane Access 51
Job Preparation 51
Working 52
Lifting 53
Hand Signals 54
Jib 56
Parking and Securing 56
Shut-Down 56
Cold Weather Operation 56
Temperature Effects on Hook Blocks 57
Temperature Effects on Hydraulic Cylinders 57
Model Specific Information 59
Stability 59
Access Platform Hand Rail 59
Overload Inspection 59
Boom Inspection 60
Superstructure Inspection 62
Carrier Inspection 64
SECTION 3 67
Operating Controls and Procedures 67
Controls and Indicators 68
Steering column 69
Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls 69
Steering Column Tilt Lever 69
Park Brake Control Switch 69
Headlights Switch 69
Drive Axle Selector Switch 70
Hazard Lights Switch 70
Engine Diagnostic and Engine Speed Control Switches 70
Engine Diagnostic/Speed Control Switch 70
Increment/Decrement Switch 70
Ignition Switch 70
Transmission Shift Lever 71
Cab Overhead Controls 71
Skylight Window Latch 71
Skylight Wiper and Wiper Motor 71
Skylight Sunscreen 71
Dome Light 71
Cab Circulating Fan 71
Right Side Window Latch 71
Overhead Control Panel 71
Heater/Air Conditioner Fan Switch 72
Heater Control Switch 72
Air Conditioner Switch 72
Skylight Wiper Switch 72
Panel Dimmer Switch 72
Work Lights Switch 72
Boom Lights Switch (Optional) 72
Crane Function Power Switch 72
DPF Regeneration Switch (Tier 4 Engines Only) 72
Boom Inner Mid/Center Mid (IM/CM) Select Switch and Indicator 73
Boom Manual/Auto Switch 73
Boom A/B Mode Switch and Indicator 73
Steering Column Indicator and Gauge Display 74
Swing Brake Engaged 75
Parking Brake Engaged 75
Light Malfunction 75
Emergency Stop 75
Hydraulic Oil High Temperature 75
Transmission Warning 75
Low Steer Pressure (Optional on CE Units) 75
Left Turn Signal Indicator 75
Low Brake Pressure 75
Electronic Module Indicator 75
Electronic System Diagnostic 75
LCD Display 76
Engine Stop 76
Engine Warning 76
Diesel Particulate Filter (Tier 4 Engines Only) 76
Right Turn Signal Indicator 76
Inhibit Regeneration 76
Diesel Exhaust Fluid (Tier 4 Engines—2014 Only) 77
High Exhaust System Temperature 77
Engine Wait-to-Start 77
Four-Wheel Drive Engaged 77
Axle Differential Locked 77
Rear Wheels Not Centered Indicator 77
Engine Coolant Temperature Gauge 77
Fuel Gauge 77
Low Fuel Level 77
Battery Charge Indicator 77
Voltmeter 78
Tachometer 78
Control Seat Assembly – Single Axis 79
Main Hoist Control (Single Axis Option) 79
Boom Lift Control (Single Axis Option) 79
Boom Lift and Main Hoist Control Lever (Dual Axis Option) (Not Shown) 79
Main Hoist Speed Selector Switch 79
Telescope or Auxiliary Hoist Control (Single Axis Option) 80
Swing Control (Single Axis Option) 80
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option) (Not Shown) 80
Auxiliary Hoist Speed Selector Switch (Optional) 80
Rear Steer Switch 80
Swing Brake Control Switch 81
Axle Differential Lock Control Switch (Optional) 81
Cab Door Release 81
Seat Back Adjustment 81
A/C Heater, Climate Control 81
Seat Slide Lever 81
Seat/Frame Slide Lever 81
Armrest Adjustment 81
Hoist Rotation Indicators 81
Cab Tilt Switch 81
Luffing Jib Raise/Lower Switch (Optional) 81
Luffing Jib On/Off Switch (Optional) 81
Two-Speed Swing Switch 81
Armrest Switch (Not Shown) 82
Seat Switch (Not Shown) 82
Side Control Panel 82
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel 82
Rated Capacity Limiter (RCL) Bypass Switch 82
Emergency Stop Switch 82
Transmission Oil Temperature Gauge 82
Turntable Pin Swing Lock Control 83
12V Receptacle 83
Diagnostic Connector 83
Bubble Level Indicator 83
Hose Reel Brake Indicator 83
Boom Not Sync Indicator 83
Hoist Third Wrap Indicator (Optional— Standard in CE) 83
Cold Weather Indicator (Optional) 83
Telescope Cylinder Charge Indicator (If Equipped) 83
Ambient Temperature LED Indicator 84
Outrigger Control 84
Cab Outrigger Control 84
Extend/Retract Switch 84
Outrigger Selector Switches 84
Foot Pedal Controls 84
360° Swing Lock Pedal 85
Swing Brake Pedal 85
Telescope Control Foot Pedal (Optional) 85
Service Brake Foot Pedal 85
Foot Throttle Pedal 85
Miscellaneous Controls and Indicators 85
Fuse Panel 85
Buzzer 85
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes) 85
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes) 86
RCL Internal Light Bar (Optional) 86
Strobe Light or Beacon (Optional) (Not Shown) 86
Backup Alarm (Not Shown) 87
Emergency Exit 87
Operating Procedures 87
Pre-Starting Checks 87
Fuel Supply 87
Engine Oil 87
Engine Coolant 87
Batteries 87
Signal and Running Lights 87
Foot and Parking Brakes 87
Daily Lubrication 87
Hydraulic Reservoir and Filter 87
Tires 87
Wire Rope 87
Hook Block 87
Air Cleaner 87
Cold Weather Operation 87
Component Coolant Heater 88
Radiator Shutters 89
Auxiliary Cab Heater 89
Air Diverter 89
Super Capacitor 89
Operation Below -40°C (-40°F) 89
Crane Warm-up Procedures 89
Engine 90
Transmission 90
Hoist 90
Swing Drive and Turntable Bearing 90
Axles 90
Hydraulic Oil System 90
Engine Operation 91
Starting Procedure 91
Warm Engine 91
Cold Engine 92
Idling the Engine 92
Racing the Engine 92
Shutdown Procedure 92
Battery Disconnect 92
Crane Travel Operation 93
Traveling — General 93
Traveling — Towing/Pulling 94
Traveling — Being Towed/Pulled 94
Travel on Slopes 95
Traveling with Elevated Boom 95
Traveling with Boom Extension and/or Inserts Erected 96
33 ft (10 1 m)/56 ft (17 1 m) Extension 96
33 ft (10 1 m)/56 ft (17 1 m) Extension Plus 16 ft (4 9 m) Insert 96
33 ft (10 1 m) Extension Plus 32 ft (9 8 m) Insert 96
Extended Travel 96
Traveling — Forward 97
Traveling — Reverse 97
Steering 97
Front Wheel Steering 97
Rear Wheel Steering 97
Four Wheel Steering 97
Crabbing 98
Four-Wheel Drive Operation 98
Differential Lock Operation (Optional) 98
General 98
Operation 99
Axle Oscillation Lockouts Operation 99
General Crane Operation 100
Pump Drive 100
Control Lever Operation 100
Preload Check 100
Using Your Load Chart 100
Proper Leveling of the Crane 101
Bubble Level Adjustment 101
Crane Functions 101
Setting the Outriggers 101
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 102
Engaging the Mid-Extend Lock Pin 102
Stowing the Outriggers 103
Stowing the Mid-Extend Lock Pin 103
Swinging the Boom 103
Elevating the Boom 103
Lowering the Boom 104
Extending the Boom 104
Retracting the Boom 104
Lowering and Raising the Hoist Cable 104
Lowering the Cable 104
Raising the Cable 104
Hoist Speed Range Selection 104
Raising and Lowering the Hydraulic Boom Extension 104
Raising the Hydraulic Boom Extension 105
Lowering the Hydraulic Boom Extension 105
Operational Aids 106
Rated Capacity Limiter (RCL) System 106
Control Lever Lockout System 106
Stowing and Parking 106
Unattended Crane 107
SECTION 4 109
Set-up and Installation 109
General 110
Installing Cable On The Hoist 110
Cable Reeving 110
Boom Cable Reeving 111
Dead-End Rigging/Wedge Sockets 111
Wedge Socket Installation 111
Counterweight and Auxiliary Hoist 116
Removal 116
Installation 116
Counterweight without Auxiliary Hoist 116
Removal 116
Installation 119
Installing the Bi-Fold Manual Boom Extension 119
Checking the Transport Condition 121
If 23 ft (7 m) section and 33 ft (10 1 m) section are folded at the side: 121
If the 23 ft (7 m) section only is folded at the side: 121
Boom Extension Erecting and Stowing Procedure 121
General Warnings 121
Preparing the Crane for Boom Extension Erection Procedure 121
Requirements for Boom Extension Erection 121
Requirements for Stowing the Boom Extension 121
Securing Lattice Extension With Tag Line (Rope) 122
Erecting Procedure 122
33 ft (10 1 m) Boom Extension 122
Relieving the Load on Bearing Points 126
56 ft (17 1 m) Boom Extension 128
Stowing Procedure, Boom Extensions 129
Stowing 23 ft (7 m) Bi-fold Extension 129
33 ft (10 1 m) Lattice Boom Extension 130
Hose Drum for Hydraulic Luffing Boom Extension 135
Locking Devices For Transportation 135
Inserting Anti-Twist Device 135
Removing Anti-Twist Device 135
Hydraulic Connection 136
Position for Working with the Lattice Extension 136
Position For Working With the Main Boom 136
Raising and Lowering the Hydraulic Boom Extension 136
When Erecting 136
During Operation 136
Transportation on a Separate Vehicle 137
Connecting and Disconnecting the Hydraulic Boom Extension 137
Connecting 137
Establish a Hydraulic Connection Between the Lattice Extension and the Main Boom 137
Disconnect the Hydraulic Connection Between the Lattice Extension and the Main Boom 137
Establish an Electrical Connection Between the Lattice Extension and the Main Boom 139
Establish an Electrical Connection Between the Lattice Extension and Anti-Two Block Switch 139
Disconnect the Electrical Connection Between the Lattice Extension and the Main Boom 139
Hydraulic Connection at the Boom Extension 139
Transport Condition of the Connections 139
At the 72 ft (22 0 m) Boom Extension 139
Establishing a Connection 139
Disconnecting 139
At the 89 ft (27 m) Boom Extension 140
Establishing a Connection 140
Disconnecting 140
Lifting Limit Switch on the Lattice Extension 140
Overriding Connection on Main Boom 140
On 33 ft (10 1 m) swingaway lattice extension (Figure 4-74) 140
On the 56 ft (17 1 m) Two-Stage Swingaway Lattice Extension 140
Folding Out/In the Deflection Sheaves on the 33 ft (10 1 m) Section 141
Folding Rear Deflection Sheave 142
Folding Out Deflection Sheave 142
Folding In Deflection Sheave 142
Positioning/Remove the Hoist Cable 142
Positioning Hoist Cable 142
Removing Hoist Cable 142
Setting the Folding Swingaway Extension Offset 142
Removing the Bi-Fold Manual Boom Extension 144
Installing/Removing 16 ft (4 9 m) Sections 144
Installing the 16 ft (4 9 m) Sections 145
Removing the 16 ft (4 9 m) Sections 145
Boom Extension Inserts (Additional Equipment) 145
Identification 145
Serial numbers on the 16 ft (4 9 m) sections 145
Slinging Points 145
Installing/Removing 16 ft (4 9 m) Sections 146
Installing the 16 ft (4 9 m) Sections 146
Removing the 16 ft (4 9 m) Sections 146
Electrical Connection at the Boom Extension Inserts 147
Transport Condition of the Connection 147
At the 72 ft (22 0 m) Boom Extension 147
At the 89 ft (27 1 m) Boom Extension 147
Unfolding/Folding the Deflection Sheave on the 16 ft (4 9 m) Section 147
Folding Out Deflection Sheave 148
Folding In Deflection Sheave 148
Positioning/Removing the Hoist Cable 148
Positioning Hoist Cable 148
Removing Hoist Cable 148
Traveling with Hydraulic Luffing or Manually Offsettable Boom Extension and/or Inserts Erected 149
Adjustment Procedure for Stowage Brackets for Hydraulic Luffing Jib 149
Auxiliary Single-Sheave Boom Nose (Additional Equipment) 149
Identification 149
Installing/Removing Auxiliary Single-Sheave Boom Nose 150
Installing Auxiliary Single-Sheave Boom Nose 150
Removing the Auxiliary Single-Sheave Boom Nose 150
Rigging the Auxiliary Single-Sheave Boom Nose 151
Rigging in Transport Position 151
Rigging in Working Position 152
Attaching and Removing Hoist Cable 153
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 153
Lifting Limit Switch 153
In Operation 153
During Transport 153
Raising and Setting Down the Main Boom with Rigged Extension 154
Telescoping with Rigged Extension 154
Procedure if the Permissible Wind Speed is Exceeded 154
Monthly Maintenance Work 155
Pins 155
Lubricating Joint on 33 ft (10 1 m) Section 155
Lubricate the derricking cylinder in 33 ft (10 1 m) section 155
SECTION 5 157
Lubrication 157
General 157
Environmental Protection 157
Lubricants and Lubrication Intervals 157
Standard Lubricants 158
Arctic Lubricants and Conditions 159
Temperatures Below -9°C (15°F) 159
Cold Weather Package and Lubricants 159
Surface Protection for Cylinder Rods 161
Wire Rope Lubrication 162
Lubrication Points 162
CraneLUBE 162
Cummins Oil Registration List 162
Safety 162
Steering and Suspension 164
Axles 166
Drive Train 168
Drive Train (continued) 170
Turntable 172
Cab Tilt 174
Outriggers 176
Boom 178
Boom (continued) 180
Boom (continued) 182
Hoist 184
Hydraulic 186
Accessing Boom Lubrication Points 188
SECTION 6 189
Maintenance Checklist 189
General 189
Instructions 189
Daily or 10 Hour Check List 189
Weekly or 50 Hour Check List 190

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S.M