Manitowoc Grove Crane RT9130E-2 Operator Manual – PDF DOWNLOAD

Description

Manitowoc Grove Crane RT9130E-2 Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane RT9130E-2 Operator Manual – PDF DOWNLOAD

Language : English
Pages : 194
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane RT9130E-2 Operator Manual – PDF DOWNLOAD

See end of this Manual for Alphabetical Index 5
SECTION 1 11
Introduction 11
General 11
Customer Support 11
New Owners 11
Noise/Vibration Test Results 12
Noise Level Test Results 12
Vibration Level Test Results 12
Serial Number Location 13
List Of Specifications 17
General 17
Dimensions 17
Capacities 17
Torque Converter 17
Transmission 17
Engine 17
Cummins QSL or (QSC) 17
Axles 17
Brakes 18
Wheels and Tires 18
Swing Gearbox 18
Boom 18
Swivel Assembly 18
Hydraulic Pumps 18
Pump #1 18
Pump #2 18
Pump #3 18
Pump #4 18
Hoists 18
Wire Rope (Hoist Cable) 22
General 22
Environmental Conditions 22
Dynamic Shock Loads 22
Lubrication 22
Precautions and Recommendations During Inspection or Replacement 22
Wire Rope Inspection (Running Ropes and Pendant Cables) 23
Keeping Records 23
Frequent Inspection 23
Periodic Inspection 24
Wire Rope Inspection/Replacement (All Wire Rope) 24
Seizing Wire Rope 24
Method 1 24
Method 2 25
Installing 35×7 Class Wire Rope 25
SECTION 2 27
Safety Information 27
Safety Messages 27
General 27
Safety Alert Symbol 28
Signal Words 28
General 28
Warning Signs 28
Accidents 28
Operator Information 28
Operator Qualifications 29
Operational Aids 30
Rated Capacity Limiter (RCL) Systems (If Equipped) 30
Anti-Two-Blocking Device 30
Working Area Limiter (If Equipped) 31
Crane Stability/Structural Strength 32
Load Charts 32
Work Site 32
Wind Forces 33
Wind Speeds 33
Determination of 3-second wind gust speed at boom tip height: 36
Size and Shape of the load: 36
Determining Wind Drag Coefficient (Cd) 37
Maximum Permissible Wind Speed 38
Example and Sample Calculations (metric) 40
Example 1: Crane Configuration: 40
Load example 1 1: 41
Load example 1 2: 41
Load example 1 3a: 41
Load example 1 3b: 41
Example and Sample Calculations (Non-metric) 44
Example 2: 44
Load example 2 1: 45
Load example 2 2: 45
Load example 2 3a: 45
Load example 2 3b: 45
Lifting Operations 46
Counterweight 47
Outrigger Lift Off 47
Multiple Crane Lifts 47
Tilt-Up Panel Lifting 47
Pile Driving and Extracting 48
Crane Equipment 48
Crane Inspection 48
Electrocution Hazard 49
Set-Up and Operation 50
Electrocution Hazard Devices 50
Electrical Contact 51
Special Operating Conditions and Equipment 51
Earthing the Crane 51
Personnel Handling 52
Environmental Protection 53
Maintenance 53
Service and Repairs 53
Lubrication 54
Tires 55
Hoist Rope 55
Synthetic Hoist Rope 55
Wire Rope 55
Sheaves 56
Batteries 57
Super Capacitor (If Equipped) 57
General Maintenance 57
Transporting the Crane 58
Travel Operation 58
Work Practices 59
Personal Considerations 59
Crane Access 59
Job Preparation 59
Working 60
Lifting 61
Hand Signals 62
Jib 64
Parking and Securing 64
Shut-Down 64
Cold Weather Operation 64
Temperature Effects on Hook Blocks 65
Temperature Effects on Hydraulic Cylinders 65
Overload Inspection 66
Boom Inspection 68
Superstructure Inspection 70
Carrier Inspection 72
SECTION 3 75
Operating Controls and Procedures 75
Controls and Indicators 76
Steering column 77
Drive Axle Selector Switch 77
Turn Signal Lever and Windshield Wiper/ Washer/Headlight /Horn Controls 77
Steering Column Tilt/Telescope Lever 77
Park Brake Control Switch 77
Headlights Switch 78
Drive Axle Selector Switch 78
Hazard Lights Switch 78
Engine Diagnostic and Engine Speed Control Switches 78
Engine Diagnostic/Speed Control Switch 78
Increment/Decrement Switch 78
Ignition Switch 78
Transmission Shift Lever 79
Cab Overhead Controls 79
Skylight Window Latch 79
Skylight Wiper and Wiper Motor 79
Skylight Sunscreen 79
Overhead Light 79
Cab Circulating Fan 80
Right Side Window Latch 80
Overhead Control Panel 80
Heater/Air Conditioner Fan Switch 81
Heater Control Switch 81
Air Conditioner Switch 81
Skylight Wiper Switch 81
Dimmer Switch 81
Work Lights Switch 81
Boom Lights Switch (Optional) 81
Crane Function Power Switch 81
Exhaust System Cleaning Switch (Tier 4 Engines Only) 81
Boom Inner Mid/Center Mid (IM/CM) Select Switch & Indicator 82
Boom Manual/Auto Switch 82
Steering Column Indicator and Gauge Display 83
Swing Brake Engaged 84
Parking Brake Engaged 84
Light Malfunction 84
Emergency Stop 84
Hydraulic Oil High Temperature 84
Transmission Warning 84
Low Steer Pressure 84
Left Turn Signal Indicator 84
Low Brake Pressure 84
Electronic Module Control 84
Electronic System Diagnostic 84
LCD Display 85
Engine Stop 85
Engine Warning 85
Diesel Particulate Filter (Tier 4 Engines Only) 85
Right Turn Signal Indicator 85
Inhibit Exhaust System Cleaning 85
Diesel Exhaust Fluid (Tier 4 Engines—2014 and Later Only) 86
High Exhaust System Temperature 86
Engine Wait To Start 86
Four-Wheel Drive Engaged 86
Interaxle Locked 86
Rear Wheels Not Centered Indicator 86
Engine Coolant Temperature Gauge 86
Fuel Gauge 86
Low Fuel Level 86
Battery Charge Indicator 86
Voltmeter 87
Tachometer 87
Control Seat Assembly – Single Axis 88
Main Hoist Control (Single Axis Option) 88
Boom Lift Control (Single Axis Option) 88
Boom Lift and Main Hoist Control Lever (Dual Axis Option — Not Shown) 88
Main Hoist Speed Selector Switch 88
Auxiliary Hoist Control (Single Axis Option) 89
Swing Control (Single Axis Option) 89
Swing and Telescope or Swing and Auxiliary Hoist Control Lever (Dual Axis Option—Not Shown) 89
Auxiliary Hoist Speed Selector Switch (Optional) 89
Rear Steer Switch 89
Swing Brake Control Switch 89
Axle Differential Lock Control Switch (Optional) 89
Cab Door Release 90
Seat Back Adjustment 90
A/C Heater, Climate Control 90
Seat Slide Lever 90
Seat Frame Slide Lever 90
Armrest Adjustment 90
Hoist Rotation Indicators 90
HRI Display 90
Cab Tilt Switch 90
Luffing Jib Raise/Lower Switch (Optional) 90
Luffing Jib On/Off Switch (Optional) 90
Two-Speed Swing Switch 91
Armrest Switch (Not Shown) 91
Seat Switch (Not Shown) 91
Side Control Panel 91
Rated Capacity Limiter (RCL) and Work Area Definition System Control Panel 92
Rated Capacity Limiter (RCL) Bypass Switch 92
Emergency Stop Switch 92
Transmission Oil Temperature Gauge 92
Turntable Pin Swing Lock Control 92
12V Receptacle 92
Diagnostic Connector 92
Bubble Level Indicator 92
Hose Reel Brake Indicator 92
Boom Not Sync Indicator 92
Hoist Third Wrap Indicator (Optional, Standard w/CE) 93
Cold Weather Indicator (Optional) 93
Telescope Cylinder Charge Indicator (If Equipped) 93
Ambient Temperature LED Indicator (Optional) 93
Outrigger Control 93
Cab Outrigger Control 93
Extend/retract Switch 93
Outrigger Selector Switches 93
Foot Pedal Controls 94
Swing Lock Pedal 94
Swing Brake Pedal 94
Telescope Control Foot Pedal 95
Service Brake Foot Pedal 95
Foot Throttle Pedal 95
Miscellaneous Controls and Indicators 95
Fuse Panel 95
Buzzer 95
Rated Capacity Limiter (RCL) Emergency Override Switch (Non-CE Certified Cranes) 96
Rated Capacity Limiter (RCL) Emergency Override Switch and Indicator (CE Certified Cranes) 96
Rated Capacity Limiter (RCL) Internal Light Bar (Optional—Not Shown) 97
Strobe Light or Beacon (Optional—Not Shown) 97
Backup Alarm (Not Shown) 97
Emergency Exit 97
Operating Procedures 97
Pre-Starting Checks 97
Fuel Supply 97
Engine Oil 97
Engine Coolant 97
Batteries 97
Signal and Running Lights 97
Foot and Parking Brakes 97
Daily Lubrication 97
Hydraulic Reservoir and Filter 97
Tires 97
Wire Rope 98
Hook Block 98
Air Cleaner 98
Air Intake Restriction Monitoring (AIRM) Communications System – Tier 4 Only 98
Cold Weather Operation 98
Component Coolant Heater 99
Radiator Shutters 99
Auxiliary Cab Heater 99
Battery Heater 100
Air Diverter 100
Super Capacitor 100
Operation Below -40°C (-40°F) 100
Crane Warm-up Procedures 100
Engine 100
Transmission 101
Hoist 101
Swing Drive and Turntable Bearing 101
Axles 101
Hydraulic Oil System 101
Engine Operation 102
Starting Procedure 102
Use the correct grade of oil for the prevailing temperature in the crankcase to prevent hard cranking Diesel fuel should have a cloud point of 6°C (10°F) less than the lowest expected temperature In case of emergency, white kerosene may be added 102
Battery Disconnect Switch 102
Cold Engine 102
Warm Engine 103
Allow the engine to warm up at least five minutes before applying a load Do not race the engine for a faster warm up 103
Idling the Engine 103
Racing the Engine 103
Shutdown Procedure 103
Crane Travel Operation 103
Traveling — General 103
Traveling — Towing/Pulling 104
Traveling — Being Towed/Pulled 105
Travel on Slopes 105
Traveling with Elevated Boom 106
Traveling with Boom Extension and/or Inserts Erected 106
36 ft (11 m)/59 ft (18 m) Extension 106
59 ft (18 m) Extension Plus 26 ft (8 m) / 52 ft (16 m) Insert 107
Extended Travel 107
Traveling — Forward 107
Traveling — Reverse 108
Steering 108
Front Wheel Steering 108
Rear Wheel Steering 108
Four Wheel Steering 108
Crabbing 108
Four-Wheel Drive Operation 108
Differential Lock Operation (Optional) 109
General 109
Operation 110
Axle Oscillation Lockouts Operation 110
If the axle oscillation lockout valve is functioning properly, the crane will re-level itself; if the valve is not working properly, the crane will not re-level itself If the rear axle does not lock or unlock properly, evaluate the lockout system an 110
General Crane Operation 110
Pump Drive 110
Control Lever Operation 110
Preload Check 111
Using Your Load Chart 111
Proper Leveling of the Crane 112
Bubble Level Adjustment 112
Setting the Outriggers 112
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 113
Engaging the Mid-Extend Lock Pin 113
Stowing the Outriggers 114
Stowing the Mid-Extend Lock Pin 114
Swinging the Boom 114
Elevating and Lowering the Boom 114
Elevating the Boom 114
Lowering the Boom 115
Telescoping the Boom 115
Extending the Boom 115
Retracting the Boom 115
Lowering and Raising the Hoist Cable 115
Lowering the Cable 115
Raising the Cable 115
Hoist Speed Range Selection 115
Raising and Lowering the Hydraulic Boom Extension 115
Raising the Hydraulic Boom Extension 116
Lowering the Hydraulic Boom Extension 116
Operational Aids 116
Rated Capacity Limiter (RCL) System 117
Control Lever Lockout System 117
Stowing and Parking 117
Unattended Crane 118
SECTION 4 119
Set-up and Installation 119
General 119
Installing Cable on the Hoist 119
Cable Reeving 120
Boom Cable Reeving 121
Dead-End Rigging/Wedge Sockets 121
Installing Wedge and Socket 121
Counterweight Removal And Installation 128
Counterweight Stand Installation 128
Standard and Heavy Counterweight and Auxiliary Hoist Structure 128
Removal 128
Installation 131
Counterweight Stand Removal 132
Outrigger Box Removal and Installation 133
Bleed Valve Operation 133
Procedure 133
Removal 133
Installation 134
Anti Two Block (A2B) Switch 135
Lock 135
Unlock 135
Removing and Installing the Swingaway Boom Extension 136
Removal 136
Installation 137
Connecting and Disconnecting the Hydraulic Boom Extension 142
Connecting 142
Establish a Hydraulic Connection Between the Boom Extension and the Main Boom 142
Establish an Electrical Connection Between the Lattice Extension and the Main Boom 142
Establish an Electrical Connection Between the Boom Extension and Anti-Two Block Switch 143
Disconnecting 143
Disconnect the Electrical Connection Between the Boom Extension and the Main Boom 143
Disconnect the Hydraulic Connection Between the Boom Extension and the Main Boom 143
Swingaway Mounting Adjustment 143
Boom Extension—with Inserts 143
Identification 143
Serial Numbers On the 26 ft (8m) Inserts 144
Slinging Points 144
Assembly of Boom Extensions 145
Installing the 85 ft/112 ft Boom Extension 145
Removing the 85 ft/112 ft Boom Extension 146
Installing/Removing 26 ft Inserts 146
Installing 26 ft Inserts 146
Removing 26 ft Inserts 146
Hydraulic Connection on the Boom Inserts 147
Connections on the 26 ft (8 m) Sections 147
Electrical Connection on the Boom Inserts 147
Connections On the 26 ft (8 m) Sections 147
Establishing Electrical Connections 148
For the 85 ft (26 m) Boom Extension 148
For the 112 ft (34 m) boom extension 148
Folding Out/In the Deflection Sheaves on the 26 ft (8 m) Sections 148
Folding Out Deflection Sheave 148
Folding In Deflection Sheave 148
Positioning/Removing the Hoist Cable 148
Positioning the Hoist Cable 148
Removing the Hoist Cable 148
Setting the Folding Swingaway Extension Offset 148
SECTION 5 151
Lubrication 151
General 151
Lubricants and Lubrication Intervals 151
Standard Lubricants 152
Arctic Lubricants and Conditions 153
Temperatures Below -9°C (15°F) 153
Cold Weather Package and Lubricants 153
Surface Protection for Cylinder Rods 155
Wire Rope Lubrication 156
Lubrication Points 157
CraneLUBE 157
Cummins Oil Registration List 157
Safety 157
Steering and Suspension 158
Axles 160
Drive Train 162
Drive Train (continued) 164
Turntable 166
Cab Tilt 168
Outriggers 170
Boom 172
Boom (continued) 174
Boom (continued) 176
Hoist 178
Hydraulic 180
Instructions for Accessing Lubrication Points on Boom 182
Carwell® Rust Inhibitor 183
Protecting Cranes From Rusting 183
Cleaning Procedures 183
Inspection and Repair 184
Application 184
Areas of Application 184
SECTION 6 189
Maintenance Checklist 189
General 189
Instructions 189
Daily or 10 Hour Check List 189
Weekly or 50 Hour Check List 190

Questions? Email us: [email protected]

S.V