Manitowoc Grove Crane Series 1800 Operating Manual PDF

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Manitowoc Grove Crane Series 1800 Articulating & Telescoping Operating Manual – PDF DOWNLOAD

FILE DETAILS:

The Manitowoc Grove Crane Series 1800 Operating Manual is a crucial PDF guide. Download for comprehensive insights into operating this articulating and telescoping crane, ensuring safe and efficient usage with detailed instructions.

Manitowoc Grove Crane Series 1800 Articulating & Telescoping Operating Manual – PDF DOWNLOAD

Language : English
Pages :200
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc Grove Crane Series 1800 Articulating & Telescoping Operating Manual – PDF DOWNLOAD

Introduction i
Warranty iii
Notice to Owner/User v
Notice to Subsequent Owner vii
Safety & Operation
Safety
Safety Responsibilities
Management/Supervisory Responsibilities
Operator’s Responsibilities
Signalmen’s Responsibilities
Crew Member Responsibilities
Operator Qualifications
Conduct of Operators
Training
Inspection
OperationalAids
Safe Maintenance and Repair
Transporting Truck and Crane Safely
Planning the Job Safely
Safe Operation
Operation – Setting Up at the Sight
Operating Precautions
Operation
Controls
Truck Cab Controls
Crane Nomenclature
Additional Carrier Controls and Indicators
Superstructure Cab
Superstructure Cab Controls and Indicators
LMI Manual
Operating Procedures 3-1
Equipment Familiarization 3-1
Equipment Checks 3-1
Work Site Position 3-1
Before Leaving the Cab 3-1
Cra~S~Up ~
Before Making the Lift 3-2
Reading and Understanding the Capacity Chart 3-2
General Rules when Operating the Winch 3-1 o
Lifting the Load 3-10
Shutting Down and Preparing for Road Travel 3-11
Jib Safety and Operation 4-1
Safety Tips for Job Operation 4-1
Side Folding – Swing Around Jib Operation 4-2
Jib Maintenance 4-2
Jib Removal 4-2
Jib Jack 4-3
Operation 4-3
Oil Cooler 4-4
Specifications 4-4
Operation 4-4
Standard Hand Signals for Controlling Crane Operations 4-5
IX
Propane Heater
Description
Table of Specifications
Theory of Operation
Table of Control and Indicator Functions
Maintenance, Lubrication & Service
Maintenance
Inspection and Maintenance 5-1
Inspection 5-1
Daily Inspections 5-1
Weekly Inspections 5-1
Monthly Inspections 5-2
Periodic Inspections 5-2
Other 5-2
Wire Rope Inspection and Maintenance 5-3
Inspection 5-3
Rope Replacement 5-3
Care of the Wire Rope 5-4
Rope Construction 5-4
Adjustments and Repairs 5-4
Torque Values for Grade 5 and 8 Bolts 5-5
Lubrication
Lubrication Procedures and Charts
Lubricants
Lubrication Points
Wire Rope Lubrication
Lubrication Chart
Boom Lubrication
Service
Service and Repair
Cleanliness
Hydraulic Systems
Fasteners & Torque Values
Label Parts When Disassembling
National Crane Fitting O’Ring Part Numbers
Trouble Diagnosis
Hydraulic Schematic
Hydraulic Schematic (with Radio Remotes)
Electrical Schematic
Electrical Schematic (with Radio Remotes)
Electrical Schematic (DS-150 LMI-ATB}
Electrical Schematic (DS-160 LMI-ATB New York City Approved)
Electrical Schematic (DS-350 LMI-ATB}
Electrical Schematic (DS-350 LM I-A TB New York City Approved)
Level Indicator Adjustment
CounterweightRemoval
Five Section Boom Operation
Five Section Boom Service
Boom Removal
Boom Disassembly
Additional Maintenance, Disassembled Boom
Five Section Boom Assembly
Five Section Cable Tensioning
Five Section Top/Bottom Pad Replacement, Assembled Boom
Top Pad Replacement
Bottom Pad Replacement
Four Section Boom Operation 9-1
Four Section Boom Service 9-2
Boom Removal 9-2
Boom Disassembly 9-2
Additional Maintenance, Disassembled Boom 9-3
Four Section Boom Assembly 9-6
Four Section Cable Tensioning 9-8
Four Section Top/Bottom Pad Replacement, Assembled Boom 9-9
Top Pad Replacement 9-9
Bottom Pad Replacement 9-9
Three Section Boom Operation 9-1 O
Three Section Boom Service 9-11
Boom Removal 9-11
Boom Disassembly 9-11
Additional Maintenance, Disassembled Boom 9-12
Three Section Boom Assembly 9-14
Three Section Cable Tensioning 9-16
Three Section Top/Bottom Pad Replacement, Assembled Boom 9-17
Top Pad Replacement 9-17
Bottom Pad Replacement 9-17
Boom Calibration 10-1
Top/Rear Wear Pads 10-1
Inner Side Pads 10-2
Rear, Bottom pads 10-2
Jib Installation and Adjustment 11-1
Jib Jack Service and Maintenance 11-3
Adding Oil 11-3
Changing Oil 11-3
Lubrication 11-3
Rust Prevention 11-3
Trouble Shooting 11-3
Oil Cooler Service and Maintenance 11-4
Multi-stage Extend Cylinder Disassembly and Repair 12-1
Cylinder Reassembly 12-1
Single Stage Extend Cylinder Disassembly and Repair 12-3
Cylinder Reassembly 12-3
Single Stage Cylinder Disassembly and Repair 12-4
Hydraulic System Description 13-1
Swing Valve 13-3
Lift/Winch/Telescope Valve 13-3
Servicing the Control Valves 13-4
Disassembly and Reassembly of Control Valves to Replace
Seals Between Sections
Replacing Bonnet Seals
Adjusting the Relief Valve Pressure
Servicing the Rotation Gearbox
Introduction
Repair Procedure
Disassembly Sequence
Input Planetary Repair
Output Planetary Repair
Shaft Repair
Case Assembly Repair
Unit Assembly
Brake
Disassembly Sequence
AssemblyProcedure
OutriggerDisassembly 14-1
Outrigger Assembly 14-3
Outrigger Cable Tensioning 14-5
Outrigger Calibration 14-6
Side Pads 14-6
Top and Bottom Pads 14-8
Propane Heater 14-11
Maintenance 14-11
Annual Service Instructions 14-17
Component Adjustment and Repair 14-17
Solenoid Valve 14-17
Burner Head 14-17
Ignition Pack 14-17
Motor and Blower Assembly 14-17
Hi-Lo Control, Microswitch and Flame Switch 14-19
Control Panel 14-20
Heat Exchanger 14-22
Specifications
Dimensional Specification 15-1
Specifications 15-3
Capacity Chart 15-5
Installation
Installation
Typical Locations/Serial Number Identification
Minimum Truck Requirements
Truck Requirements
Configuration 1
Configuration 2
Configuration3
Configuration 4 New York City Approved
PTO Selection
PTO Ratio
PTO Horsepower Requirements
Truck Frame Strength
Section Modulus Tables
TruckPreparation
Positioning Crane on Truck
PTO, Pump, Reservoir
Reinforcing/After Frame Extension
Crane Installation
Pin Bearing Inspection and Installation Procedure
Pin Inspection
Bearing Inspection
Trunnion Inspection
Installation
Counterweighting
Counterweighting (New York City Approved)
Anti-Two-Block Load Moment Indicator Installation and Function Verification
Initial Crane Run in Procedure
Stability Test
Stability Test (New York City Approved)

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