Manitowoc Grove Crane TMS800E Operator Manual – PDF DOWNLOAD

Description

Manitowoc Grove Crane TMS800E Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane TMS800E Operator Manual – PDF DOWNLOAD

Language : English
Pages : 152
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane TMS800E Operator Manual – PDF DOWNLOAD

SECTION 1 Introduction
General 1-1
New Owner 1-2
SECTION 2 Safety Information
Safety Messages 2-1
General 2-1
Safety Alert Symbol 2-2
Signal Words 2-2
General 2-2
Accidents 2-2
Operator’s Information 2-2
Operator’s Qualifications 2-3
Operational Aids 2-4
Rated Capacity Limiter (RCL) Systems (If Equipped) 2-4
Anti-Two-Blocking Device 2-4
Work Area Definition System (WADS) (If Equipped) 2-5
Crane Stability/Structural Strength 2-5
Load Charts 2-6
Work Site 2-6
Wind Forces 2-6
Lifting Operations 2-7
Counterweight 2-8
Outrigger Lift Off 2-8
Multiple Crane Lifts 2-8
Electrocution Hazard 2-9
Set-Up and Operation 2-10
Electrocution Hazard Devices 2-10
Electrical Contact 2-11
Special Operating Conditions and Equipment 2-11
Personnel Handling 2-11
Environmental Protection 2-12
Maintenance 2-13
Service and Repairs 2-13
Lubrication 2-14
Tires 2-14
Wire Rope 2-14
Sheaves 2-16
Batteries 2-16
Engine 2-16
Transporting the Crane 2-17
Travel Operation 2-17
Work Practices 2-18
Personal Considerations 2-18
Crane Access 2-18
Job Preparation 2-18
Working 2-18
Lifting 2-19
Hand Signals 2-20
Boom Extension 2-22
Parking and Securing 2-22
Shut-Down 2-22
Cold Weather Operation 2-22
Temperature Effects on Hook Blocks 2-23
TABLE OF CONTENTS TMS800E
TOC-2
Temperature Effects on Hydraulic Cylinders 2-23
Model Specific Information 2-25
Access Platform Hand Rail 2-25
Overload Inspection 2-25
Boom Inspection 2-26
Superstructure Inspection 2-28
Carrier Inspection 2-30
SECTION 3 Operating Controls and Procedures
Carrier Cab 3-1
Engine Controls and Indicators 3-1
Travel Controls and Indicators 3-3
Craning Controls and Indicators 3-7
Accessory Controls and Indicators 3-7
Additional Carrier Controls and Indicators 3-9
Superstructure Cab 3-11
Engine Controls and Indicators 3-11
Craning Controls and Indicators 3-12
Accessory Controls and Indicators 3-20
Operating Procedures 3-21
Breaking In A New Carrier 3-21
Pre-Starting Checks 3-21
Cold Weather Operation 3-22
Engine Operation 3-22
General Crane Operation 3-24
Crane Functions 3-26
Operational Aids 3-30
Crane Travel Operation 3-31
Manual Transmission and Clutch 3-34
Rear Tandem Inter-Axle/Cross-Axle Locks 3-37
Service/Parking Brakes 3-37
Engine Braking 3-38
Stowing and Parking 3-38
Unattended Crane 3-38
Crane Shutdown Procedures 3-39
SECTION 4 Set-up And Installation
General 4-1
Installing Cable On The Hoist 4-1
Cable Reeving 4-2
Dead-End Rigging/Wedge Sockets 4-3
Wedge Socket Installation 4-3
Dead-end Rigging 4-4
Removable Counterweight 4-9
Mounting the Counterweight 4-9
Stowing the Counterweight 4-9
Installing the Bi-Fold Manual Boom Extension 4-11
Checking the Transport Condition 4-11
Boom Extension Erecting and Stowing Procedure 4-13
General Warnings 4-13
Preparing the Crane for Boom Extension Erection Procedure 4-13
Erecting Procedure 4-13
Stowing Procedure 4-19
Raising and Lowering the Hydraulic Boom Extension 4-22
Transportation on a Separate Vehicle 4-23
Lifting Limit Switch on the Lattice Extension 4-23
GROVE TOC-3
TMS800E TABLE OF CONTENTS
T
OC
Folding Out/In the Deflection Sheaves on the 33 ft (10 1 m) Section 4-24
Positioning/Remove the Hoist Cable 4-25
Setting the Folding Swingaway Extension Offset 4-25
Removing the Bi-Fold Manual Boom Extension 4-26
Installing/Removing 16 ft (4 9 m) Sections 4-27
Installing the 16 ft (4 9 m) Sections 4-27
Removing the 16 ft (4 9 m) Sections 4-27
Boom Extension (Additional Equipment) 4-27
Identification and Slinging Points 4-27
Assembly Of Boom Extensions 4-28
Electrical Connection at the Boom Extension 4-29
Unfolding/Folding the Deflection Sheave on the 16 ft (4 9 m) Section 4-30
Positioning/Removing the Hoist Cable 4-31
Traveling with Manually Offsettable Boom Extension and/or Inserts Erected 4-32
Auxiliary Single-Sheave Boom Nose (Additional Equipment) 4-32
Identification 4-32
Installing/Removing Auxiliary Single-Sheave Boom Nose 4-32
Removing the Auxiliary Single-Sheave Boom Nose 4-33
Rigging The Auxiliary Single-Sheave Boom Nose 4-33
Rigging in Transport Position 4-33
Rigging in Working Position 4-34
Attaching and Removing Hoist Cable 4-35
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose 4-35
Lifting Limit Switch 4-35
Raising And Setting Down The Main Boom With Rigged Lattice Extension 4-36
Telescoping With Rigged Lattice Extension 4-36
Operating With The Lattice Extension 4-36
Procedure if the Permissible Wind Speed is Exceeded 4-36
Monthly Maintenance Work 4-37
Trailing Boom Carrier Option 4-38
Description 4-38
Operation 4-39
Preparation for Highway Travel 4-39
Returning to Normal Crane Operation 4-41
Parking the Trailing Boom Carrier 4-42
SECTION 5 Lubrication
General 5-1
Hydraulic Oil Inspection 5-1
Arctic Conditions 5-2
Below 0°F (-18°C) 5-2
Down to -40°F (-40°C) 5-2
Standard Lubricants Package 5-3
Lubrication Points 5-5
Surface Protection for Cylinder Rods 5-5
Carrier Lubrication 5-6
Superstructure Lubrication 5-11
Boom, Boom Extension, and Boom Accessories Lubrication 5-12
Wire Rope Lubrication 5-13
SECTION 6 Maintenance Checklist
General 6-1
Instructions 6-1

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