Manitowoc Grove Crane YB4408-2 Operator Manual 660-00 PDF

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Manitowoc Grove Crane YB4408-2 Operator Manual 660-00 – PFD DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane YB4408-2 Operator Manual 660-00 – PFD DOWNLOAD

Language : English
Pages : 154
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane YB4408-2 Operator Manual 660-00 – PFD DOWNLOAD

See back of this manual for Alphabetical Index 9
SECTION 1 13
Introduction 13
The Manual 13
Directional Reference 13
Serial Number Plate 13
Reports 13
Disclaimer 13
Customer Support 14
New Owners 14
Specifications 14
SECTION 2 17
Safety Information 17
Safety Messages 17
General 17
Safety Alert Symbol 18
Signal Words 18
General 18
Warning Signs 18
Accidents 18
Operator Information 18
Operator Qualifications 19
Operational Aids 20
Rated Capacity Limiter (RCL) Systems (If Equipped) 20
Anti-Two-Blocking Device 20
Working Area Limiter (If Equipped) 21
Crane Stability/Structural Strength 22
Load Charts 22
Work Site 22
Wind Forces 23
Wind Speeds 23
Determination of 3-second wind gust speed at boom tip height: 26
Size and Shape of the load: 26
Determining Wind Drag Coefficient (Cd) 27
Maximum Permissible Wind Speed 28
Example and Sample Calculations (metric) 30
Example 1: Crane Configuration: 30
Load example 1 1: 31
Load example 1 2: 31
Load example 1 3a: 31
Load example 1 3b: 31
Example and Sample Calculations (Non-metric) 34
Example 2: 34
Load example 2 1: 35
Load example 2 2: 35
Load example 2 3a: 35
Load example 2 3b: 35
Lifting Operations 36
Counterweight 37
Outrigger Lift Off 37
Multiple Crane Lifts 37
Tilt-Up Panel Lifting 37
Pile Driving and Extracting 38
Crane Equipment 38
Crane Inspection 38
Electrocution Hazard 39
Set-Up and Operation 40
Electrocution Hazard Devices 40
Electrical Contact 41
Special Operating Conditions and Equipment 41
Grounding the Crane 41
Personnel Handling 42
Environmental Protection 43
Maintenance 43
Service and Repairs 43
Lubrication 44
Tires 45
Hoist Rope 45
Synthetic Hoist Rope 45
Wire Rope 45
Sheaves 46
Batteries 47
Super Capacitor (If Equipped) 47
General Maintenance 47
Transporting the Crane 48
Travel Operation 48
Work Practices 49
Personal Considerations 49
Crane Access 49
Job Preparation 49
Working 50
Lifting 51
Hand Signals 52
Jib 54
Parking and Securing 54
Shut-Down 54
Cold Weather Operation 54
Temperature Effects on Hook Blocks 55
Temperature Effects on Hydraulic Cylinders 55
Overload Inspection 57
Boom Inspection 58
Superstructure Inspection 60
Carrier Inspection 62
SECTION 3 65
Operating Controls And Procedures 65
Controls, Switches, and Gauges 66
Cab Controls 66
Brake Pedal 66
Accelerator Pedal 66
Travel Select Lever 66
Transmission Shift Lever 66
Battery Disconnect Switch 66
Boom Controls 66
Swing Control 66
Telescope Control 66
Hoist Control 67
Boom Control 67
Outrigger Controls 67
Panel Switches 67
Work Light/Head Light Switch 67
Parking Brake Switch 67
Auxiliary Winch Switch (Optional) 67
Windshield Wiper Switch (Optional) 67
Windshield Washer Switch (Optional) 67
Heater/Defroster Switch (Optional) 67
Steering Selection Switch – Optional 68
Ignition Switch 68
Wait-to-Start Lamp 68
Outrigger Monitoring Indicator (OMS) (Optional— Standard in North America) 68
Turn Signal Switch 69
Horn Button 69
Gauges and Indicators 69
Fuel Gauge 69
Hourmeter 69
Low Battery Warning Light 69
Engine Warning Light (See Figure 3-12) 69
Emergency Stop Light (See Figure 3-13) 70
Transmission Low Oil Pressure Warning Light (See Figure 3-14) 70
Transmission High Temperature Warning Light (See Figure 3-15) 71
Brake System Low Pressure Warning Light (See Figure 3-16) 71
Crane Level Indicator 71
Proper Leveling of the Crane 71
Bubble Level Adjustment 72
Boom Angle Indicator 72
LSI Load Indicator Display Panel 72
LSI Rated Capacity Limiter (RCL) 72
Optional Rated Capacity Limiter (RCL) Display Panel (Wylie) 72
Operator’s Cab 73
Seat Belt 73
Seat Adjustment 73
Seat Fore and Aft Adjustment 73
Cab Door (Enclosed Cab) 73
Opening the Cab Door from the Outside (Enclosed Cab) 73
Opening the Cab Door from the Inside (Enclosed Cab) 74
Opening the Sliding Side Window (Enclosed Cab) 74
Heater/Air Conditioner and Defroster 74
Fire Extinguisher 74
Crane Operation 75
Starting the Engine 75
Normal Engine Starting 75
Engine Starting Procedure 75
Towing or Pushing the Crane to Start the Engine 76
Jump Starting the Engine 76
Crane Warm-up Procedures 77
Engine 77
Transmission 77
Hoist 77
Swing Drive and Turntable Bearing 77
Axles 78
Hydraulic Oil System 78
Cab Heater Warm-up 78
Traveling with the Crane 78
Shifting Gears (Travel Speed) 79
Steering the Crane 80
Four-Wheel Steering Indexing Procedure 81
Changing Travel Direction 81
Stopping Travel 81
Operating the Outrigger Controls 81
To Raise and Lower the Outriggers 81
Outrigger Monitoring System (OMS) (Optional— Standard in North America) 83
Operating the Boom Controls 83
Anti-Double Blocking System 83
Boom Swing Operation 84
To Rotate the Mast to the Left (Counterclockwise) 84
To Stop Rotation 84
To Rotate the Mast Right (Clockwise) 84
Boom Telescope Operation 85
To Extend the Boom 85
To Stop Extension/Retraction 86
To Retract the Booms 86
Boom Lift Operation 87
To Raise the Boom 87
To Stop Boom Movement 87
To Lower the Boom 87
Hoist Operation 89
To Raise the Drop Block 89
To Stop Drop Block Movement 89
To Lower the Drop Block 89
Optional Controls Operation 91
Auxiliary Winch 91
To Extend the Wire Rope 91
To Stop the Winch 91
To Retract the Wire Rope 91
Operating Practices 92
Handling a Load 92
Attaching the Load 92
Holding the Load 92
Moving the Load 92
Traveling with a Load (Pick and Carry) 92
Turning Clearances 92
Crane Shutdown 93
Towing a Disabled Crane 93
SECTION 4 95
Load Chart 95
Using the Load Chart 95
Determining Operating Radius 95
Determining Lift Capacity 95
Considerations 95
Determining Lifting Capacity at the Jib 96
Pick and Carry Ranges 96
SECTION 5 99
Attachments 99
Pivoting Boom Head 99
Boom Head Positions 99
Positions When No Jib Is Attached 99
Positions When A Jib Is Attached 99
Changing the Boom Head Position (No Jib) 99
Adjusting the Jib Offset 100
Hoist Block 101
Removing the Hoist Block 101
Installing the Hoist Block 101
Jib 101
Installing the Jib 101
Stowing the Jib 102
Searcher Hook Assembly 104
Installation 104
Removal 104
Down Haul Weight 105
Installing the Down Haul Weight 105
Removing the Down Haul Weight 105
Wire Rope Wedge Socket 106
Dead-end Rigging 106
SECTION 6 109
Maintenance 109
Introduction 109
General 109
Lubricants and Capacities 109
Maintenance Records 109
Special Maintenance 110
After First 50 Hours of Operation (New Cranes) 110
Cranes not in Regular Use 110
Preventive Maintenance 110
Maintenance Schedule and Checklist 110
Lubrication Points 112
Scheduled Maintenance 116
Daily (Walk-around) 116
Inspections 116
Inspect the Anti-Double Blocking System 116
Inspect the Wire Rope 116
Inspect Reeving, Clamps and Connections 117
Inspect the Lifting Hook 117
Inspect All Safety Devices 117
Check Controls Operation 117
Component/System Checks 117
Check Fuel Level 117
Check the Engine Crankcase Oil Level 117
Check the Transmission Oil Level 118
Check Engine Coolant Level 118
Drain Water from Engine Fuel Filter/ Water Separator 118
Check Hydraulic Oil Level 118
Check the Air Cleaner Restriction Indicator 119
Check the Tire Pressure 120
50 Hours of Operation 120
Clean/Inspect the Air Cleaner VacValve 120
Wire Rope and Sheave Inspection 120
Inspection 120
Grease Fittings 121
Lubricate the Boom Slides 121
Lubricate the Boom Chains 122
100 Hours of Operation 122
Check Wheel Nut Torque 122
Inspect the Fan Belts 122
250 Hours of operation 123
Inspecting the Boom Chains 123
Inspect the Boom Chain Tension 124
Inspect Hydraulic Hoses 124
Clean Battery and Cables 125
Cleaning the Radiator 125
Lubricate the Wire Rope 125
Lubricate the Swing Gear and Pinion 126
Replace the Crankcase Oil and Filter 126
Torquing Critical Bolts 126
Hoist Gearbox Mounting Bolts 126
Swing Gearbox Mounting Bolts 127
Mast Mounting Bolts 128
Front Axle Mounting Bolts 129
Rear Axle Mounting Bolts 129
500 Hours Of Operation 129
Inspect the Tires 129
Inspect the Parking Brake Pads 129
Replacing Fuel Filter 130
In-Line Fuel Filter 130
Replacing Air Cleaner Element 130
Adding Supplemental Coolant Additive (SCA) to Engine Cooling System 130
Lubricate the Outrigger Slides 130
Add Grease to the Swing Gearbox 131
Check the Axle Housing Lubricant Level 131
Check the Wheel Hub Lubricant Level 131
Check Hoist Gearbox and Brake Lubricant 132
Check Hoist Gearbox Lubricant Level (Tulsa Model 1259w) 132
Check Boom Hoist Lubricant Level (Braden Model PD12C) 132
1000 Hours of Operation 134
Replace the Transmission Oil and Filter 134
Replace the Axle Housing Lubricant 135
Replace the Axle Wheel Hub Lubricant 135
Replace the Hoist Gearbox and Brake Lubricant (Tulsa Model 1259W) 136
Hoist Brake 137
Replace the Hoist Gearbox and Brake Lubricant (Braden Model PD12C) 137
Lubricate the Rear Axle Bearings 138
Replace the Hydraulic Oil 138
Replace the Hydraulic Oil Filter 139
Check Swing Gear/Pinion Backlash 140
2000 Hours Of Operation 140
Replace the Engine Coolant 140
Inspect the Crane Structure and Booms for Damage 140
Testing the Rated Capacity Limiter (Optional) 140
Miscellaneous Maintenance 141
Batteries/Charging System 141
Checking the Charging System 141
Normal Operating Ranges 141
Charging the Battery 141
Replacing the Battery 141
Fuel System 141
Fuel Storage 141
SECTION 7 143
Adjustments 143
SECTION 8 145
Specifications 145
Lubricants and Capacities 145
Engine Oil Specifications 146
Cummins Oil Registration List 146
Oil Performance Recommendations 146
Oil Viscosity Recommendations 146
New Engine Break-In Oils 146
Diesel Fuel 147
General Specifications 147
Dimensions 150
CTRL516-04_Warm-up_Procedures–Supplement pdf 0
Cold Climate Engine Operation 3
Crane Warm-up Procedures 3
Engine 3
Transmission 3
Hoist 3
Swing Drive and Turntable Bearing 4
Axles 4
Hydraulic Oil System 4

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