Manitowoc Grove TMS500E Series Superstructure Operator’s Manual PDF

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Manitowoc Grove TMS500E Series Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove TMS500E Series Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Language : English
Pages : 78
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove TMS500E Series Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Section 1 INTRODUCTION
INTRODUCTION 1-1
Section 2 SAFETY PRECAUTIONS
GENERAL 2-1
OPERATOR’S INFORMATION 2-1
OPERATOR’S QUALIFICATIONS 2-2
CRANE STABILITY/STRUCTURAL STRENGTH 2-2
Load Charts 2-3
Work Site 2-4
Lifting Operations 2-4
Counterweight 2-5
Multiple Crane Lifts 2-6
LOAD MOMENT INDICATING (LMI) SYSTEMS 2-6
Two-blocking 2-6
ELECTROCUTION HAZARD 2-7
Set-up and Operation 2-8
Electrocution Hazard Devices 2-8
Electrical Contact 2-9
Special Operating Conditions and Equipment 2-9
CRUSHING HAZARDS 2-9
PERSONNEL HANDLING 2-10
TRAVEL OPERATIION 2-11
MAINTENANCE 2-11
Service and Repairs 2-12
Lubrication 2-12
Tires 2-12
Wire Rope 2-13
BATTERIES 2-14
ENGINE 2-14
WORK PRACTICES 2-14
Crane Access 2-14
Job Preparation 2-14
Working 2 15
Lifting 2-15
Hand Signals 2-16
SHUT-DOWN 2-17
BOOM EXTENSION 2-17
COLD WEATHER OPERATION 2-18
Section 3 CAB CONTROLS AND INDICATORS
ENGINE CONTROLS AND INDICATORS 3-1
Hand Throttle Control 3-1
Throttle Mode Switch 3 1
Gauge Cluster ~ 3-1
Voltmeter 3-1
Engine Oil Pressure Gauge 3-1
Water Temperature Gauge 3-1
Fuel Quantity Gauge 3-1
Ignition Switch 3-1
Tachometer 3-5
Hourmeter 3-5
Engine Stop Indicator 3-5
Foot Throttle Pedal 3-5
CRANE CONTROLS AND INDICATORS 3-5
Telescope or Auxiliary Hoist Control Lever 3-5
Swing Control Lever 3-6
Boom Lift Control Lever 3-6
Main Hoist Control Lever 3-6
Swing Horn Button 3-6
Telescope Control Pedal (Optional) 3-6
Auxiliary Hoist On/Off Switch (Optional) 3-6
Hoist Rotation Indicators 3-6
Crane Function Power Switch 3-6
Hydraulic Boost Switch 3-6
Outrigger Control Box 3-6
Front Stabilizer Overloaded Indicator 3-7
Bubble Level Indicator 3-7
Swing Brake Control Switch 3-7
Swing Brake Pedal 3-7
Swing Lock Control (Pin Type) 3-7
Swing Lock Control (Positive Lock Type) 3-7
ACCESSORY CONTROLS AND INDICATORS 3-7
Panel Light Control 3-7
Work Lights Switch 3-7
Boom Lights Switch (Optional) 3-8
Cab Circulating Fan 3-8
Cab Dome Light 3-8
Fire Extinguisher 3-8
Windshield Wiper/Washer Switch 3-8
Skylight Wiper 3-8
Heat Control Knob 3-8
Fan Switch 3-8
Air Conditioner Control Switch (Optional) 3-8
Beacon Light (Optional) 3-8
12 vdc Accessory Outlet 3-8
Circuit Breaker Panel 3-8
REMOTE DRIVE/STEER CONTROLS (OPTIONAL) 3-8
Master Power Switch 3-8
Steer Switch 3-9
Service Brake Foot Pedal 3-9
Travel Switch 3-9
Park Brake Switch 3-9
Section 4 OPERATING PROCEDURES
PRE-STARTING CHECKS 4-1
Fuel Supply 4-1
Engine Oil 4-1
Engine Coolant 4-1
Batteries 4-1
Daily Lubrication 4-1
Hydraulic Reservoir and Filter 4-1
Wire Rope 4-1
Hookblock and Headache Ball 4-1
Swingaway Extension 4-1
COLD WEATHER OPERATION 4-1
Operation Below 40 °C 4-2
Operation Below 40 °F 4-2
ENGINE OPERATION 4-2
Starting Procedure 4-2
Idling the Engine 4-2
Racing the Engine 4-2
Shutdown Procedure 4-2
GENERAL CRANE OPERATION 4-3
Pump Drive 4-3
Control Lever Operation 4-3
Preload Check 4-3
USING YOUR LOAD CHART 4-3
CRANE FUNCTIONS 4-4
Setting the Outriggers 4-4
Engaging the Mid-Extension Lock Pin 4-6
Stowing the Outriggers 4-6
Stowing the Mid-Extension Lock Pin 4-6
Setting the Center Front Stabilizer 4-6
Stowing the Center Front Stabilizer 4-7
Swinging the Boom 4-7
Elevating and Lowering the Boom 4-7
Telescoping the Boom 4-8
Extending the Boom 4-8
Retracting the Boom 4-8
Telescope Control Pedal 4-8
Lowering and Raising the Cable 4-8
Lowering the Cable 4-8
Raising the Cable 4-8
OPERATIONAL AIDS 4-8
Load Moment Indicating (LMI) System 4-8
Control Lever Lockout System 4-9
STOWING AND PARKING 4-9
REMOTE DRIVE/STEER PROCEDURES (OPTIONAL) 4-10
Section 5 LUBRICATION
GENERAL 5-1
LURICANTS AND SPECIFICATIONS 5-1
LUBRICATION POINTS 5-6
Carrier Lubrication 5-6
Engine Crankcase 5-6
Engine Cooling System 5-6
Transmission 5-8
Drive Line Slip and U-Joints 5-8
90 Degree Miter Box 5-8
Front Axle Hubs 5-8
Front Axle Tie Rod Ends 5-8
Front Axle King Pins 5-8
Front Axle Brake Slack Adjusters 5-8
Front Axle Brake Camshafts 5-8
Spring Eye Bushings 5-8
Front Rear Axle Differential 5-8
Rear Rear Axle Differential 5-8
Rear Axle Brake Slack Adjusters 5-9
Rear Axle Brake Camshafts 5-9
Outrigger Beams 5-9
Jack Cylinder Barrels 5-9
Hydraulic Reservoir 5-9
Hydraulic Filter 5-9
Coolant Strainer (Superstructure Cab Heater) 5-9
Superstructure Lubrication 5-9
Turntable Gear Box 5-9
Turntable Gear And Drive Pinion 5-9
Turntable Bearing 5-10
Swivel 5-1 0
Upper Lift Cylinder Pivot Pin 5-10
Lower Lift Cylinder Pivot Pin 5-10
Main Hoist 5-10
Auxiliary Hoist (Optional) 5-1 o
Boom, Boom Extension, and Boom Accessories Lubrication 5-1 O
Boom Pivot Shaft 5-10
Extend Cable Sheaves 5-11
Retract Cable Sheaves 5-11
Telescope Cylinder Wear Pads 5-11
Side Wear Pads 5-11
Boom Section Upper Wear Pads 5-11
Boom Section Lower Wear Pads 5-11
Upper Boom Nose Sheaves 5-11
Lower Boom Nose Sheaves 5-11
Boom Extension Sheave 5-11
Boom Extension Roller 5-11
Boom Extension Mast Sheave 5-11
Auxiliary Boom Nose Sheave 5-11
Hook Block Swivel Bearing 5-11
Hook Block Sheaves 5-11
Headache Ball Swivel Top 5-11
WIRE ROPE LUBRICATION 5-13
Section 6 SET UP AND INSTALLATION PROCEDURES
GENERAL 6-1
INSTALLING THE CABLE ON THE HOIST 6-1
CABLE REEVING 6-1
DEAD-END RIGGING/WEDGE SOCKETS 6-6
Installing Wedge and Socket 6-7
ERECTING AND STOWING SWINGAWAY BOOM EXTENSION 6-8
Erecting 6-8
Stowing 6-12
Setting The Offset 6-13
Changing Boom Extension From Telescoping Type To Fixed Type 6-14
Setting The Telescoping Extension Length 6-14
Erecting 6-14
Stowing 6-14

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