Manitowoc Grove TMS700E Series Superstructure Operator’s Manual PDF

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Manitowoc Grove TMS700E Series Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove TMS700E Series Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Language : English
Pages : 86
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove TMS700E Series Superstructure Operator’s & Safety Handbook Manual – PDF DOWNLOAD

Section 1 INTRODUCTION
INTRODUCTION 1-1
Section 2 – SAFETY PRECAUTIONS
GENERAL 2-1
OPERATOR’S INFORMATION 2-1
OPERATOR’S QUALIFICATIONS 2-2
CRANE STABILITY/STRUCTURAL STRENGTH 2-2
Load Charts 2-3
Work Site · 2-4
Lifting Operations 2-4
Counterweight 2-5
Multiple Crane Lifts 2-6
LOAD MOMENT INDICATING SYSTEMS 2-6
TWO-BLOCKING 2-6
ELECTROCUTION HAZARD 2-7
Set-up and Operation 2-8
Electrocution Hazard Devices 2-8
Electrical Contact 2-9
Special Operating Conditions and Equipment 2-9
CRUSHING HAZARDS 2-9
PERSONNEL HANDLING 2-10
TRAVEL OPERATIION 2-11
MAINTENANCE 2·11
Service and Repairs 2-12
Lubrication 2-12
Tires 2-12
Wire Rope
BATTERIES 2-14
ENGINE 2-14
WORK PRACTICES 2-14
Crane Access 2-14
Job Preparation 2-14
Working ; 2-15
Lifting 2-15
Hand Signals 2-16
SHUT-DOWN 2-17
BOOM EXTENSION 2-17
COLD WEATHER OPERATION 2-18
Section 3 – CAB CONTROLS AND INDICATORS
ENGINE CONTROLS AND INDICATORS 3-1
Hand Throttle Control 3-i
Throttle Mode Switch 3-1
Gauge Cluster 3-1
Voltmeter 3-1
Engine Oil Pressure Gauge 3-1
Water Temperature Gauge 3-1
Fuel Quantity Gauge 3-i
Ignition Switch 3-1
Tachometer 3-5
Hourmeter 3-5
Engine Stop Indicator 3-5
Foot Throttle Pedal
3-5 CRANE CONTROLS AND INDICATORS 3-5
Telescope or Auxiliary Hoist Control Lever 3-5
Swing Control Lever .3-5
Boorn Lift Control Lever .3-5
Main Hoist Control Lever 3-5
Swing Horn Button 3-5
Telescope Control Pedal (Optional) 3-5
Main Hoist Speed Selector Switch 3-5
Auxiliary Hoist Speed Selector On/Off Switch (Optional)
.3-5
Hoist Rotation Indicators 3-6
Crane Function Power Switch .3-6
Hoist Boost Switch 3-6
Outrigger Control Box 3-6
Front Stabilizer Overloaded Indicator .3-7
Bubble Level Indicator 3-7
Swing Brake Control Switch .3-7
Engine Stop Indicator 3-5
Foot Throttle Pedal 3-5
CRANE CONTROLS AND INDICATORS 3-5
Telescope or Auxiliary Hoist Control Lever 3-5
Swing Control Lever 3-5
Boorr1 Lift Control Lever 3-5
Main Hoist Control Lever 3-5
Swing Horn Button 3-5
Telescope Control Pedal (Optional) 3-5
Main Hoist Speed Selector Switch 3-5
Auxiliary Hoist Speed Selector On/Off Switch (Optional) 3-5
Hoist Rotation Indicators 3-6
Crane Function Power Switch 3-6
Hoist Boost Switch 3-6
Outrigger Control Box 3-6
Front Stabilizer Overloaded Indicator 3-7
Bubble Level Indicator 3-7
Swing Brake Control Switch 3-7
Swing Brake Pedal 3-7
Swing Lock Control (Pin Type) 3-7
Swing Lock Control (Positive Lock Type) (Optional) 3-7
ACCESSORY CONTROLS AND INDICATORS 3-7
Panel Light Control 3-7
Work Lights Switch 3-7
Boom Lights Switch (Optional) 3· 7
Cab Circulating Fan 3-7
Cab .Dome Light
Fire Extinguisher 3-7
Windshield Wiper/Washer Switch 3-7
Skylight Wiper 3-7
Heat Control Knob 3-8
Fan Switch ,, 3-8
Air Conditioner Control Switch (Optional) 3-8
Beacon Light (Optional) 3-8
12 vdc Accessory Outlet – 3-8
Circuit Breaker Panel 3-8
Section 4 OPERATING PROCEDURES
PRE-STARTING CHECKS 4-1
Fuel Supply 4-i
Engine Oil 4-1
Engine Coolant 4-1
Batteries 4-1
Daily Lubrication 4-1
Hydraulic Reservoir and Filter 4-1
Wire Rope 4-1
Hookblock 4-1
Swingaway Extension 4-1
COLD WEATHER OPERATION 4-1
Operation Below -40 °C 4-2
Operation Below -40 °F 4-2
ENGINE OPERATION 4-2
Starting Procedure 4-2
Idling the Engine 4-3
Racing the Engine 4-3
Shutdown Procedure 4-3
GENERAL CRANE OPERATION 4-3
Pump Drive 4-3
Control Lever Operation 4-3
Preload Check 4-3
USING YOUR LOAD CHART 4-3
CRANE FUNCTIONS 4-5
Setting the Outriggers 4-5
Engaging the Mid-Extension lock Pin 4-6
Stowing the Outriggers 4-6
Stowing the Mid-Extension Lock Pin 4-7
Setting the Center Front Stabilizer 4-7
Stowing the Center Front Stabilizer 4-7
Swinging the Boom 4-8
Elevating and Lowering the Boom 4-8
Telescoping the Boom 4-8
Extending the Boom 4-8
Retracting the Boom 4-9
Telescope Control Pedal 4-9
Lowering and Raising the Cable 4-9
Lowering the Cable 4-9
Raising the Cable 4-9
Hoist Speed.Range Selection 4-9
OPERATIONAL AIDS 4-9
Load Moment Indicating (LMI) System 4-9
Control Lever Lockout System 4-10
STOWING AND PARKING 4-10
Recommended Crane Shutdown Procedures 4-11
Section 5 – LUBRICATION
GENERAL 5-1
LURICANTS AND SPECIFICATIONS 5-1
LUBRICATION POINTS 5-6
Carrier Lubrication 5-7
Engine Crankcase 5-7
Engine Cooling System 5-7
Transmission 5-7
Pump Drive 5-7
Pump Drive Shaft 5-9
Clutch Throw Out Bearing 5-9
Clutch Linkage 5-9
Transmission Shift U-Joints 5-9
Power Steering Gearbox 5-9
Steering Relay Arms 5-9
Front Axle Hubs 5-9
Front Axle Tie Rod Ends 5-9
Front Axle King Pins 5-9
Front Axle Brake Slack Adjusters 5-9
Front Axle Brake Camshafts 5-9
Front Rear Axle Differential 5-9
Rear Rear Axle Differential 5-10
Rear Axle Brake Slack Adjusters 5-10
Rear Axle Brake Camshafts 5-10
Outrigger Beams 5-10
Jack Cylinder Support Tubes 5-10
Jack Cylinder Barrels 5-i0
Hydraulic Reservoir 5-10
Hydraulic Filter 5-1 0
Fuel Filter 5-10
Air Cleaner 5-1 0
Coolant Strainer (Superstructure Cab Heater) 5-1 0
Superstructure Lubrication 5-10
Turntable Gear Box 5-10
Turntable Gear And Drive Pinion 5-11
Turntable Bearing 5-11
Swivel 5-11
Upper Lift Cylinder Pivot Pin 5-11
Lower Lift Cylinder Pivot Pin 5-11
Main Hoist 5-1 i
Auxiliary Hoist (Optional) 5-12
Hoist Cable Follower 5-12
Hoist Cable Idler 5-12
Boom, Boom Extension, and Boom Accessories Lubrication 5-12
Extend Cable Sheaves 5-12
Retract Cable Sheaves 5-12
Telescope Cylinder Wear Pads 5-12
Inner Mid Side Wear Pads 5-12
Boom Section Upper Rear Wear Pads 5-12
Boom Section Upper and Lower Wear Pads 5-12
Upper Boom Nose Sheaves 5-12
Lower Boorn Nose Sheaves 5-12
Boom Extension Sheaves 5-12
Boom Extension Mast Sheave 5-14
Auxiliary Boom Nose Sheave 5-14
Hook Block Swivel Bearing 5-14
Hook Block Sheaves , 5-i 4
Headache Ball Swivel Top 5-i4
WIRE ROPE LUBRICATION 5-14
Section 6 – SET UP AND INSTALLATION PROCEDURES
GENERAL 6-1
INSTALLING THE CABLE ON THE HOIST 6-1
CABLE REEVING 6-1
DEAD-END RIGGING/WEDGE SOCKETS 6-6
Installing Wedge and Socket 6-7
ERECTING AND STOWING SWINGAWAY BOOM EXTENSION 6-8
Erecting 6-8
Stowing 6-15
Setting The Folding Swingaway Offset 6-17
ERECTING AND STOWING SWINGAWAY BOOM EXTENSION USING THE 6.1 M (20 FOOT)
AND/OR 12.2 M (40 FOOT} INSERT 6-18
Erecting 6-18
Stowing 6-18
REMOVABLE COUNTERWEIGHT 6-20
Mounting the Counterweight 6-20
Stowing the Counterweight · 6-20

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