Manitowoc Grove Yardboss 4415 Crane Operator Manual PDF

Description

Manitowoc Grove Yardboss 4415 Crane Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Yardboss 4415 Crane Operator Manual – PDF DOWNLOAD

Language : English
Pages : 58
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Yardboss 4415 Crane Operator Manual – PDF DOWNLOAD

Section 1 – INTRODUCTION 1-1
Section 2 – SAFETY PRECAUTIONS 2-1
GENERAL 2-1
OPERATORS’ INFORMATION 2-1
OPERATOR’S QUALIFICATIONS 2-2
CRANE STABILITY/STRUCTURAL STRENGTH 2-2
Load Charts 2-3
Work Site 2-3
Lifting Operations 2-3
Counterweight 2-5
Multiple Crane Lifts 2-5
RATED CAPACITY LIMITER INDICATING SYSTEM 2-5
TWO BLOCKING 2-5
ELECTROCUTION HAZARD 2-6
Set Up and Operation 2-7
Electrocution Hazard Devices 2-7
Electrical Contact 2-8
Special Operating Conditions and Equipment 2-8
CRUSHING HAZARDS 2-8
PERSONNEL HANDLING 2-9
TRAVEL OPERATION 2-10
MAINTENANCE 2-10
Service and Repairs 2-11
Lubrication 2-11
Tires 2-11
Wire Rope 2-11
BATTERIES 2-12
ENGINE 2-13
WORK PRACTICES 2-13
Crane Access 2-13
Job Preparation 2-13
Working 2-13
Lifting 2-14
Hand Signals 2-14
TRANSPORTING THE CRANE 2-15
SHUT DOWN 2-15
BOOM EXTENSION 2-15
COLD WEATHER OPERATION 2-16
Section 3 – CAB CONTROLS AND INDICATORS 3-1
ENGINE CONTROLS AND INDICATORS 3-1
Engine Water Temperature Gauge 3-1
Engine Oil Pressure Gauge 3-1
Fuel Level Gauge 3-1
Ignition and Start Switch 3-1
Foot Throttle Pedal 3-1
Hourmeter Gauge 3-1
Voltmeter Gauge 3-1
Drivetrain Distress Indicator Light 3-1
Tachometer 3-1
Fuel Select Switch (Dual-Fuel Engine Only) 3-1
CRANE CONTROLS AND INDICATORS 3-3
Drive Select Switch 3-3
Front Wheels Not Centered Indicator Light 3-3
Foot Brake Pedal 3-3
Park Brake Switch 3-3
Transmission Shift Lever 3-4
Steer Select Switch 3-4
Swing/Tow Winch Switch 3-4
Telescope Control Lever 3-4
Outrigger Select Switch 3-4
Outrigger Extend/Retract Switch 3-4
Lift Control Lever 3-4
Hoist Control Lever 3-4
Swing Control Lever 3-4
Parts of Line Selector Switch 3-4
Park Brake Engaged Indicator Light 3-4
90% Rated Load Capacity Warning Light 3-4
Maximum Rated Load Capacity Lock-Out Indicator Light 3-4
Anti-Two Block Indicator Light with Warning Buzzer 3-4
Main Boom/Boom Extension Selector Switch 3-5
On Rubber/On Outriggers Selector Switch 3-5
On/Off By-Pass Switch 3-5
ACCESSORY CONTROLS AND INDICATORS 3-5
Bubble Level Indicator 3-5
Horn Button 3-5
Turn Signal/Four Way Flasher Lever 3-5
Headlights Switch 3-5
Dome Light 3-5
Windshield Wiper and Washer Wiper Switch 3-5
Defroster Knob 3-5
Heater Pull Cable 3-5
Heater/Defroster Fan Switch 3-5
Cab Circulating Fan 3-5
Fire Extinguisher 3-6
Strobe Light (Not Shown) 3-6
Work Lights Switch 3-6
Section 4 – OPERATING PROCEDURES 4-1
PRE-STARTING CHECKS 4-1
Fuel Supply 4-1
Engine Oil 4-1
Engine Coolant 4-1
Batteries 4-1
Signal, Working, and Marker Lights 4-1
Foot and Parking Brakes 4-1
Daily Lubrication 4-1
Hydraulic Reservoir and Filter 4-1
Tires 4-1
Wire Rope 4-1
Hook Block 4-1
Air Cleaner 4-1
ENGINE OPERATION 4-1
Starting Procedure 4-2
Cold-Weather Starting 4-2
Diesel Engine 4-2
Idling the Engine 4-2
Racing the Engine 4-2
Shutdown Procedure 4-3
Gasoline/LP Engine 4-3
Diesel Engine 4-3
CRANE TRAVEL OPERATION 4-3
Traveling – General 4-3
Moving the Crane 4-3
Steering 4-4
Traveling – Forward (Powershift Transmission) 4-4
Traveling – Reverse (Powershift Transmission) 4-4
GENERAL CRANE OPERATION 4-4
Control Lever Operation 4-4
Preload Check 4-4
USING YOUR LOAD CHART 4-5
CRANE FUNCTIONS 4-5
Setting the Outriggers 4-6
Stowing the Outriggers 4-6
Swinging the Boom 4-6
Elevating and Lowering the Boom 4-6
Elevating the Boom 4-6
Lowering the Boom 4-6
Telescoping the Boom 4-7
Extending the Boom 4-7
Retracting the Boom 4-7
Lowering and Raising the Cable 4-7
Lowering the Cable 4-7
Raising the Cable 4-7
Recommended Crane Shutdown Procedures 4-8
OPTIONAL EQUIPMENT OPERATION 4-8
Hot Water Heater/Defroster 4-8
Operating 4-8
Section 5 – LUBRICATION 5-1
GENERAL 5-1
LUBRICATION POINTS 5-1
WIRE ROPE LUBRICATION 5-6
Section 6 – SET UP AND INSTALLATION PROCEDURES 6-1
GENERAL 6-1
INSTALLING CABLE ON THE HOIST 6-1
CABLE REEVING 6-1
DEAD-END RIGGING/WEDGE SOCKETS 6-1
Installing Wedge and Socket 6-2
RAISING AND LOWERING OF THE PIVOTING BOOM NOSE 6-3
Raising the Pivoting Boom Nose Into the Up Position 6-3
Lowering of the Pivoting Boom Nose Into the Down Position 6-4
ERECTING AND STOWING THE SWINGAWAY BOOM EXTENSION 6-5
Erecting 6-5
Stowing 6-5
Section 7 – OPERATIONAL AIDS 7-1
RATED CAPACITY LIMITER SYSTEM 7-1
Central Micro Processor Unit 7-1
Routine Maintenance and Inspection 7-1
ANTI-TWO BLOCK SYSTEM 7-2

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