Manitowoc MLC165-1 Operator Manual PDF

Description

Manitowoc MLC165-1 Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc MLC165-1 Operator Manual – PDF DOWNLOAD

Language : English
Pages : 270
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc MLC165-1 Operator Manual – PDF DOWNLOAD

SECTION 1 11
Introduction 13
Crane/Attachment Identification 13
Manitowoc Dealer 13
Change of Ownership Registration 13
In Case of Technical or Operation Issues 13
Crane Orientation 13
Identification and Location of Components 14
Crane Weights 16
Outline Dimensions 16
English and Metric Conversions 16
SECTION 2 19
Safety Information 21
California Precautions 21
Continuous Innovation 21
Nameplates and Decals 21
Safety Messages 21
General 21
Safety Alert Symbol 21
Signal Words 21
Symbol Identification 21
Safety and Information Signs 23
Maintaining Signs 23
Ordering Signs 23
Crane Access Points 26
General 26
Getting On or Off Crane 26
Operator Manual/Capacity Chart Storage 27
General 27
Storing Manuals 27
Safe Operating Practices 28
General 28
Read Operator Manual 28
Operator Qualifications 28
Operator Conduct 28
Handling Load 30
Signals 33
Safety Devices 34
Operational Aids 34
Category 1 Operational Aids 34
Category 2 Operational Aids 35
Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines 36
Electrocution Hazard 36
Set-Up and Operation 36
Electrocution Hazard Devices 37
Electrical Contact 37
Refueling 38
Fire Extinguishers 38
Accidents 38
Safe Maintenance 38
Maintenance Instructions 38
Safe Maintenance Practices 38
Environmental Protection 40
Boom Disassembly Safety 43
General 43
Location 43
Pin Removal 43
Disassembly Precaution 43
Personnel Handling Policy 44
Pedestal/Barge Mounted Cranes 45
Pedestal Mounted Crane 45
Barge Mounted Crane 46
Capacity Charts for Barge Mounted Cranes 47
Shock Loading Caused by Barge Dynamics 47
Operation on Barge 48
Barge Mount Definitions 48
Inspection of Barge Mounted Crane 48
Transporting Crane on Barge 48
SECTION 3 49
Operating Controls And Procedures 51
Cab Controls and Indicators 52
Left Console 54
Seat Controls 56
Foot Pedals 57
Front Console 58
Right Console 62
Camera Controls 68
Camera Monitor Controls 69
Bypassable Limits Identification 70
Handle-to-Drum Identification 71
Boom Angle Indicator 72
RCL/RCI Warning Light 72
Upperworks Bubble Level 72
Setup Controls 74
Remote Control 74
Carbody Controls 76
Operating Limits and Faults 77
Boom Max Up Limit 77
Minimum Bail Limit 77
Block-Up Limit 77
Mast Too Far Forward 77
Rated Capacity Limit 77
Main Display Information Screen 78
Engine Warning Lights and Fault Codes 79
Tier 4 Engine Faults 79
Right Cab Window Operation 82
Closing Window 82
Opening Window For Ventilation 82
Operator Cab Emergency Exit 82
Cab Door Adjustment 82
General 82
Closing Cab Door 83
Damper Adjustment 83
Operating in Wind 84
Crawler Blocking 84
Operating Procedures 84
Preparing the Crane for Operation 84
Startup Procedure 85
Boom Hoist (Drum 4) Operation 88
Swing Operation 89
Drum 1 and Drum 2 Full Power Operation 90
Drum 1 or Drum 2 Free Fall Operation 90
Clamshell Operation 92
Travel Operation 94
Crane Shutdown or Leaving the Crane Unattended 96
Cold Weather Operation 97
Crane Limitations 97
Wire Rope 97
Cold Weather Starting Aid 97
Cooling System 97
Batteries 97
Engine Oil, Gear Oil, and Hydraulic Oil 97
AC Electric System 99
Turning On AC Components 99
Turning Off AC Components 99
Cold Weather Heater Package 101
Standard Hand Signals for Controlling Crane Operations 102
Symbols Used on Control Consoles 104
SECTION 4 109
Setup And Installation 113
Boom and Jib Assembly Drawings 113
Liftcrane Mast Handling Capacities 113
General Safety 113
Crane Orientation 113
Assembly and Disassembly Notes 113
Assembly and Disassembly Area 114
Accessing Parts 114
Crane Weights and Shipping Data 114
Retaining Connecting Pins 114
Parts Boxes 115
Pin and Connecting Hole Cleanliness 115
Hose and Cable Cleanliness 115
Connecting/Disconnecting Hydraulic Hoses and Electric Cables 115
Self-Assembly Components 116
Load Sensing Pins 116
Lifting Data 117
Self-Assembly Controls 123
Setup Mode 124
Operating Limits for Assembly and Disassembly 126
Crane Assembly 131
Remove Cab Window Covers 131
Perform Pre-Start Checks 131
Start Engine 131
Remove Crane from Trailer 132
Deploy Operator Cab 134
Install RCL/RCI Indicator Light 135
Install Rotating Bed Mirror 135
Raise Handrails 137
Prepare Mast for Raising 139
Raise Mast to Operating Position 139
Attach Chain Lifting Sling to Self-Assembly Cylinder 139
Use Mast as Boom 141
Install Crawlers – Preliminary Steps 142
Install Upperworks Platform Sections 149
Install Carbody Counterweight (Series 2) 151
Assemble Boom and Jib 151
Assemble Crane Counterweight 153
Install Crane Counterweight 157
Install Counterweight Work Lights 159
Install Boom Butt 161
Connect Boom Butt to Boom 166
Raise Boom 173
Pre-Raising Checks 173
Boom Raising Procedure 173
Shipping Crane Components 175
Crane Disassembly 175
Prepare Crane 175
Lower Boom 175
Remove Block-Up Limit Components 177
Store the Load Lines 177
Remove Boom Work Lights 177
Disconnect Boom Wiring 177
Disconnect Boom Butt Electric Cables 177
Disconnect Boom Butt Hydraulic Hoses 177
Disconnect Boom Butt from Boom 179
Disconnect Boom Butt from Crane 183
Lower Boom Stops 184
Lower Boom Butt Wire Rope Guide 185
Install Boom Butt on Trailer 187
Store Counterweight Work Lights 189
Remove Crane Counterweight 191
Disassemble Crane Counterweight 195
Disassemble Boom and Jib 199
Remove Carbody Counterweight (Series 2) 199
Remove Upperworks Platforms 201
Remove Crawlers – Preliminary Steps 203
Remove First Crawlers 205
Remove Second Crawler 207
Store Upperworks Platform Sections 207
Remove Lifting Slings from Self-Assembly Cylinder 207
Lower Mast to Transport Position 209
Lower Handrails 209
Remove or Store Rotating Bed Mirror 209
Store the RCL/RCI Indicator Light 209
Store Operator Cab 209
Install Crane on Trailer 210
Stop the Engine 211
Install Window Covers 211
Boom Ladders 213
Installing the Ladders 213
Storing the Ladders 213
Boom and Jib Rigging 214
Assist Crane Requirements 214
Blocked Crawlers 215
Boom Handling with Mast 215
Assembly Drawings 215
Identifying Boom and Jib Components 215
Handling Components 216
Boom #74A Assembly 219
Boom #74A Disassembly 231
Jib #134 Assembly 235
Jib #134 Disassembly 244
Wire Rope Installation 245
Wire Rope Specifications 245
Wire Rope Storage 245
Seizing and Cutting Wire Rope 245
Anchoring Wire Rope to a Drum 246
Winding Wire Rope onto a Drum 246
Breaking in Wire Rope 247
Anchoring Wire Rope to Wedge Socket 249
Anchoring Wire Rope to Button Socket 249
Pad Eye Usage for Wire Rope Reeving 251
Rigging Winch Operation 252
Selecting Rigging Winch Mode 252
Operating Rigging Winch 253
Load Line Reeving 254
Guide Sheaves and Drums 254
Dead End Locations 254
Load Block Identification 254
Load Block Reeving 254
Load Block Tieback 258
General 258
Specifications 258
SECTION 5 259
Lubrication 261
Lubrication 261
Lube and Coolant Product Guide 261
SECTION 6 263
Maintenance Checklist 265
Inspection and Maintenance Checklist 265
Fiberglass Maintenance 265

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