Manitowoc MLC650 VPC-MAX™ Operator Manual PDF

Description

Manitowoc MLC650 VPC-MAX™ Operator Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc MLC650 VPC-MAX™ Operator Manual – PDF DOWNLOAD

Language : English
Pages :234
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc MLC650 VPC-MAX™ Operator Manual – PDF DOWNLOAD

SECTION 1 9
Introduction 11
Crane Data 11
Crane/Attachment Identification 11
Crane Orientation 11
Outline Dimensions 11
Weights of Components 11
Identification of VPC-MAX Components 11
English and Metric Conversions 14
Direct Conversion 14
Inverse Conversion 14
Change of Ownership Registration 0
Manitowoc Dealer 0
SECTION 2 17
Safety Information 19
Continuous Innovation 19
Nameplates and Decals 19
Safety Messages 19
General 19
Safety Alert Symbol 19
Signal Words 19
Symbol Identification 19
Safety and Information Signs 21
Maintaining Signs 21
Ordering Signs 21
Crane Access Points 24
General 24
Getting On or Off Crane 24
Personal Fall-Protection 25
Operator Manual/Capacity Chart Storage 26
General 26
Storing Manuals 26
Safe Operating Practices 27
General 27
Read Operator Manual 27
Operator Qualifications 27
Operator Conduct 27
Handling Load 29
Signals 32
Safety Devices 33
Operational Aids 33
Category 1 Operational Aids 33
Category 2 Operational Aids 34
Assembling, Disassembling, or Operating Crane Near Electric Power and Transmission Lines 35
Electrocution Hazard 35
Set-Up and Operation 35
Electrocution Hazard Devices 36
Electrical Contact 36
Refueling 37
Fire Extinguishers 37
Accidents 37
Safe Maintenance 37
Maintenance Instructions 37
Safe Maintenance Practices 37
Environmental Protection 39
Boom Disassembly Safety 41
General 41
Location 41
Pin Removal 41
Disassembly Precaution 41
Personnel Handling Policy 42
Pedestal/Barge Mounted Cranes 43
Pedestal Mounted Crane 44
Barge Mounted Crane 44
Capacity Charts for Barge Mounted Crane 45
Shock Loading Caused by Barge Dynamics 45
Operation on Barge 45
Barge Mount Definitions 46
Inspection of Barge-Mounted Crane 46
Transporting Crane on Barge 46
SECTION 3 47
Operating Controls and Procedures 49
Standard Hand Signals for Controlling Crane Operations 50
Operating Controls and Procedures 52
Operating Precautions 52
Auxiliary Frame Assembly 54
SECTION 4 55
Set-Up and Installation 59
Boom and Jib Assembly Drawings 59
Liftcrane Mast Handling Capacities 59
Optional Attachments 59
General Safety 59
Crane Orientation 59
Assembly and Disassembly Notes 59
Assembly And Disassembly Area 60
Accessing Parts 60
Retaining Connecting Pins 60
Crane Weights and Shipping Data 60
Personal Fall-Protection 61
Handling Components 61
Assist Crane Requirements 62
Parts Box 62
Hydraulic Hose Identification 64
Connecting/Disconnecting Hydraulic Hoses and Electric Cables 64
Hose and Cable Cleanliness 64
Hydraulic Quick Disconnect Lubrication 65
Pin and Connecting Hole Cleanliness 65
Tightening Hydraulic Couplers 65
Setup Mode 66
Auxiliary Hydraulic System 66
Hand-Held Pin Puller 66
Swing Limits 68
Assembling the VPC-MAX 69
Preparing the Crane 69
Installing the Actuator 74
Installing the VPC-MAX Beam 83
Installing the Counterweight Tray 93
Installing the Auxiliary Frame Assembly 100
Removing the Counterweight Boxes from the Trailer 103
Installing the Counterweight Boxes 103
Assembling the Fixed Mast 106
Raising the Mast Stops 123
Preparing the Equalizer 123
Installing the Boom Assembly 124
Assembling the Remaining Boom Sections 125
Connecting the Boom Straps 125
Moving the Equalizer to the Equalizer Rails 127
Closing the Boom Sections Using an Assist Crane 129
Closing the Boom Sections Using the Fixed Mast 131
Finishing Boom Assembly 131
Connecting Equalizer Links to Boom Straps 133
Raising Fixed Mast to Operating Position 133
Adjusting the Fixed Mast and Beam Position 135
Performing Pre-Raising Boom Checks 137
Raising the Boom 137
Wire Rope Installation 140
Wire Rope Specifications 140
Wire Rope Storage 140
Seizing and Cutting Wire Rope 140
Anchoring Wire Rope to Drum 141
Winding Rope onto Drum 141
Anchoring Wire Rope to Wedge Socket 145
Anchoring Wire Rope to Button Socket 145
Pad Eye Usage for Wire Rope Reeving 147
Breaking in Wire Rope 147
Rigging Winch Operation 148
Selecting Rigging Winch Mode 148
Operating Rigging Winch 149
Load Line Reeving 151
Guide Sheaves and Drums 151
Load Block Identification 151
Duplex Hook 151
Wire Rope Specifications 151
Load Block Reeving 151
Dead End Locations 152
Inspecting the VPC and VPC-MAX Roller Paths 152
Auxiliary Frame Operating Positions 155
Shipping Crane Components 156
Disassembling the VPC-MAX 157
Lowering the Boom 157
Detaching the Counterweight Straps 157
Lowering the Fixed Mast to the Boom Handling Position 159
Detaching the Equalizer Links from the Boom Straps 159
Disconnecting the Boom Straps 159
Opening the Boom Sections Using the Fixed Mast 161
Opening the Boom Sections Using an Assist Crane 163
Disconnecting the Equalizer from the Equalizer Rails 163
Disassemble the Boom Assembly 163
Removing the Partial Boom Assembly 164
Attaching the Equalizer to the Fixed Mast Top 165
Lowering the Mast Stops 167
Disconnecting the Mast Straps 167
Disassembling the Fixed Mast 172
Positioning the Live Mast 181
Removing the Counterweight Boxes 181
Placing the Counterweight Boxes on the Trailer 181
Removing the Auxiliary Member 182
Removing the Counterweight Tray 185
Removing the VPC-MAX Beam 191
Removing the Actuator 198
SECTION 5 205
Lubrication 207
Lubrication 207
SECTION 6 209
Maintenance 211
Angle Sensors 211
Drum 5 Boom Hoist 213
Drum 5 Pawl Operation 213
Adjusting the Drum 5 Limit Switch 213
Adjusting the Drum 5 Return Spring 213
Lubricating the Drum 5 Pawl 213
Changing the Drum 5 Oil 214
Adjusting the Drum 5 Pressure Roller 215
Mast Stop 217
Checking the Mast Stop Pressure 217
Checking the Mast Stop Limit Switch 217
VPC-MAX Trolley 219
VPC-MAX Trolley Speed Sensor 219
Adjusting the VPC-MAX Trolley Speed Sensor 219
VPC-MAX Trolley Absolute Encoder 219
Adjusting the VPC-MAX Trolley Absolute Encoder Backlash 219
Adjusting the VPC-MAX Trolley Roller Backlash 220
VPC-MAX Calibration 222
Calibrating the VPC-MAX Actuator 222
Calibrating the Counterweight Tray 222
VPC-MAX Limit Switches 223
Adjusting the Beam Limit Switches 223
Positioning the Beam-on-Hook Tripping Brackets 223
Positioning the Limit Switch Levers 224
Adjusting the Beam Up Limit Switches 224
Adjusting the Beam-on-Hook Limit Switches 224
Checking the Beam in and Out Limit Switches 227
Checking the Tray In and Out Limit Switches 229
Wiring the VPC-MAX Limit Switches 229
VPC and VPC-MAX Roller Path 229

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