Manitowoc National Crane 1500 Series Crane Operation & Service Manual PDF

Description

Manitowoc National Crane 1500 Series Telescoping Crane Operation & Service Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc National Crane 1500 Series Telescoping Crane Operation & Service Manual – PDF DOWNLOAD

Language : English
Pages : 208
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc National Crane 1500 Series Telescoping Crane Operation & Service Manual – PDF DOWNLOAD

Introduction i
SAFETY
Safety Responsibilities 1-1
Management/SupervisoryResponsibilities 1-1
Operator’s Responsibilities 1-1
Signalmen’s Responsibilities 1-2
Crew Member Responsibilities 1-2
Operator Qualifications 1-3
Conduct of Operators 1-4
Training 1-5
Inspection 1-6
Operational Aids 1-6
Safe Maintenance and Repair 1-7
Transporting Truck and Crane Safely 1-7
Planning the Job Safely 1-7
Safe Operation 1-8
Operation – Setting Up at the Sight 1-8
Operating Precautions 1-10
CONTROLS
Truck Cab Controls 2-1
Crane Nomenclature 2-2
Additional Carrier Controls and Indicators 2-3
Superstructure Cab 2-4
Superstructure Cab Controls and Indicators 2-7
Load Moment Indicator 2-10
OPERATING PROCEDURES
Equipment Familiarization 3-1
Equipment Checks 3-1
Work Site Position 3-1
Before Leaving the Cab 3-1
Crane Set Up 3-1
Before Making the Lift 3-2
Reading and Understanding the Load Charts 3-2
General Rules when Operating the Winch 3-10
Lifting the Load 3-10
Shutting Down and Preparing for Road Travel 3-11
JIB SAFETYAND OPERATION
Safety Tips for Job Operation 4-1
Side Folding – Swing Around Jib Operation 4-1
Jib Maintenance 4-2
Jib Removal 4-2
Jib Jack 4-3
Operation 4-3
Oil Cooler 4-4
Specifications 4-4
Operation 4-4
Standard Hand Signals for Controlling Crane Operations 4-5
Diesel Heater 4-6
Description 4-6
Theory and Operation 4-7
Control and Indicator Functions 4-8
INSPECTION AND MAINTENANCE
Inspection 5-1
Daily Inspections 5-1
Weekly Inspections 5-1
Monthly Inspections 5-2
Periodic Inspections 5-2
Other 5-2
Wire Rope Inspection and Maintenance 5-3
Inspection 5-3
Rope Replacement 5-3
Care of the Wire Rope 5-4
Rope Construction 5-4
Adjustments and Repairs 5-4
Torque Values for Grade 5 and 8 Bolts 5-5
LUBRICATION
Lubrication Procedures and Charts
Lubricants 6-1
Lubrication Points 6-2
Wire Rope Lubrication 6-2
Lubrication Chart 6-3
Boom Lubrication 6-5
SERVICE AND REPAIR
Cleanliness 7-1
Hydraulic Systems 7-1
Fasteners & Torque Values 7-1
Label Parts When Disassembling 7-2
National Crane Fitting O’Ring Part Numbers 7-2
Trouble Diagnosis 7-3
Level Indicator Adjustment 7-8
FIVE SECTION BOOM SERVICE
Five Section Boom Service 8-2
Boom Removal 8-2
Boom Disassembly 8-2
Additional Maintenance, Disassembled Boom 8-4
Five Section Boom Assembly 8-5
Five Section Cable Tensioning 8-10
Five Section Top/Bottom Pad Replacement, Assembled Boom 8-12
Top Pad Replacement 8-12
Bottom Pad Replacement 8-13
FOUR SECTION BOOM SERVICE
Four Section Boom Service 9-2
Boom Removal 9-2
Boom Disassembly 9-2
Additional Maintenance, Disassembled Boom 9-3
Four Section Boom Assembly 9-6
Four Section Cable Tensioning 9-8
Four Section Top/Bottom Pad Replacement, Assembled Boom 9-9
Top Pad Replacement 9-9
Bottom Pad Replacement 9-9
Three Section Boom Operation 9-10
Three Section Boom Service 9-11
Boom Removal 9-11
Boom Disassembly 9-11
Additional Maintenance, Disassembled Boom 9-12
Three Section Boom Assembly 9-14
Three Section Cable Tensioning 9-16
Three Section Top/Bottom Pad Replacement, Assembled Boom 9-17
Top Pad Replacement 9-17
Bottom Pad Replacement 9-17
BOOM CALIBRATION
Top/Rear Wear Pads 10-1
Inner Side Pads 10-2
Rear, Bottom pads 10-2
JIB INSTALLATION AND ADJUSTMENT
Jib Installation and Adjustment 11-1
Jib Jack Service and Maintenance 11-3
Adding Oil 11-3
Changing Oil 11-3
Lubrication 11-3
Rust Prevention 11-3
Trouble Shooting 11-3
Oil Cooler Service and Maintenance 11-4
EXTEND CYLINDER REPAIR
Multi-stage Extend Cylinder Disassembly and Repair 12-1
Cylinder Reassembly 12-1
Single Stage Extend Cylinder Disassembly and Repair 12-3
Cylinder Reassembly 12-3
Single Stage Cylinder Disassembly and Repair 12-4
HYDRAULIC SYSTEM
Hydraulic System Description 13-1
Swing Valve 13-3
Lift/Winch/Telescope Valve 13-3
Servicing the Control Valves 13-4
Disassembly and Reassembly of Control Valves to Replace
Seals Between Sections 13-4
Replacing Bonnet Seals 13-4
Adjusting the Relief Valve Pressure 13-4
Servicing the Rotation Gearbox 13-5
Introduction 13-5
Repair Procedure 13-5
Disassembly Sequence 13-5
Input Planetary Repair 13-6
Output Planetary Repair 13-6
Shaft Repair 13-6
Case Assembly Repair 13-6
Unit Assembly 13-6
Brake 13-8
Disassembly Sequence 13-8
Assembly Procedure 13-8
OUTRIGGER SERVICE
Outrigger Disassembly 14-1
Outrigger Assembly 14-3
Outrigger Cable Tensioning 14-5
Outrigger Calibration 14-6
Side Pads 14-6
Top and Bottom Pads 14-8
Propane Heater 14-11
Maintenance 14-11
Annual Service Instructions 14-17
Component Adjustment and Repair 14-17
Solenoid Valve 14-17
Burner Head 14-17
Ignition Pack 14-17
Motor and Blower Assembly 14-17
Hi-Lo Control, Microswitch and Flame Switch 14-19
Control Panel 14-20
Heat Exchanger 14-22
SPECIFICATIONS
Dimensional Specification 15-1
Specifications 15-3
Capacity Chart 15-5
CRANE INSTALLATION
Installation 16-1
Typical Locations/Serial Number Identification 16-2
Minimum Truck Requirements 16-3
Truck Requirements 16-4
Truck Requirements New York City Approved 16-5
PTO Selection 16-6
PTO Ratio 16-6
PTO Horsepower Requirements 16-6
Truck Frame Strength 16-7
Section Modulus Tables 16-8
Truck Preparation 16-11
Welding Precautions 16-11
Positioning Crane on Truck 16-11
PTO, Pump, Reservoir 16-11
Reinforcing/After Frame Extension 16-12
Crane Installation 17-1
Pin Bearing Inspection and Installation Procedure 17-9
Pin Inspection 17-9
Bearing Inspection 17-9
Trunnion Inspection 17-9
Installation 17-9
Anti-Two-Block Load Moment Indicator Installation and Function Verification 17-11
Counterweighting 17-13
Initial Crane Run in Procedure 17-14
Stability Test 17-15

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