Manitowoc National Crane 500B Series Operating Manual – PDF DOWNLOAD

Description

Manitowoc National Crane 500B Series Operating Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc National Crane 500B Series Operating Manual – PDF DOWNLOAD

Language : English
Pages : 174
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc National Crane 500B Series Operating Manual – PDF DOWNLOAD

INTRODUCTION
WARRANTY
NOTICE TO OWNER/USER
NOTICE TO SUBSEQUENT OWNER
SAFETY & OPERATION
SAFETY
A Word to Owner, Operator and Service Personnel
About Safety
Operator Qualifications
Safety in Equipment Maintenance and Inspection
Safe Vehicle Transportation
Safe Operation
Operation – Setting Up at the Job Site
Operating the Crane
OPERATION
Training
Controls
Cab Controls
Crane Controls
Crane Control Identification
Operating Procedures
Equipment Familiarization
Equipment Checks
Work Site Position
Before Leaving the Cab
Setting the Outriggers
Before Making the Lift
Reading and Understanding the Capacity Chart
Winch System Operation
General Rules When Operating Winch
Lifting the Load
Shutting Down and Preparing for Road Travel
Anti-Two Block System
Operation
Jib Safety and Operation
Safety Tips for Jib Operation
Side Folding-Swing Around Jib Operation
Standard Hand Signals for Controlling Crane Operations 37
-vSERVICE
& MAINTENANCE
MAINTENANCE, LUBRICATION & SERVICE
MAINTENANCE
Inspection
Daily Inspections
Weekly Inspections
Monthly Inspections
Periodic Inspections
Anti-Two Block Maintenance
Operation Check Daily
Wire Rope Maintenance
Inspection
Rope Replacement
Care of Wire Rope
Rope Construction
Maintenance Procedures
Adjustments and Repairs
O S H A Inspection Requirements
Torque Values for Grade 5 and 8 Bolts
Tire Load and Inflation Table
Lubrication
Lubricants
Lubrication Points
Wire Rope Lubrication
Lubrication Chart
Service
Cleanliness
Hydraulic Systems
Fasteners and Torque Values
Label Parts When Disassembling
Winch Oil Level
Rotation Gearbox Oil Level
Trouble Diagnosis
Hydraulic Schematic
Electrical Schematic
Anti-Two Block Trouble Diagnosis
Electrical/Hydraulic Schematic (Anti-Two Block)
Cylinder Disassembly and Repair
Three Section Boom Operation
Three Section Boom Service
Boom Removal
Boom Mounted Winch Removal
Three Section Boom Disassembly
2nd & 3rd Section Removal from 1st Section
Boom Illustrations
Boom Illustrations Details
Three Section Boom Assembly
Cable Tensioning 89
Slider Pad Removal, Shimming & Replacement
Inner Pad Installation
Disassembled Boom
Assembled Boom
Boom Calibration
Side Pads
Top and Bottom Pads
Trouble Diagnosis – Rotation Drive Motor
Disassembly & Assembly Instructions for Rotation
Gearbox 103
Tools Required
Disassembly Sequence
Primary Planetary Repair
Secondary Planetary Repair
Shaft Assembly Repair
104
Case Assembly Repair
Unit Assembly
Rotation Gearbox
CHARLYNN REPAIR MANUAL
PUMP SERVICE MANUAL
PD12C WINCH SERVICE MANUAL
Servicing the Control Valves
Disassembly and Reassembly of Control Valves to
Replace Seals
Replacing Spool Seals
Adjusting the Relief Valve Pressure
SPECIFICATIONS
DIMENSIONAL SPECIFICATIONS
SYSTEM SPECIFICATIONS
CAPACITY CHART
INSTALLATION
Installation
Typical Locations/Serial No Identification
Minimum Truck Requirements
Mounting Configurations
PTO Horsepower Requirements
PTO Selection
Truck Frame Strength
Section Modulus Tables
Truck Preparation
PTO(s), Pump(s)
Reinforcing
Stabilizer and Crossframe Outrigger Installation
Crane Installation
Anti-Two Block Installation
Initial Crane Run-In Procedure
Stability Check
Counterweighting
Counterweighting Methods for Stability Around the Rear 180°
Pin Bearing Inspection and Installation Procedure
Boom Rests
MOUNTING
CONTROLS & HYDRAULICS
FRAME & LIFT CYLINDER
OUTRIGGER & STABILIZERS
BOOM & JIB
LOADLINE
ILLUSTRATED PARTS
OPTIONS

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