Manitowoc National Crane NBT30H-2 Operator Manual CTRL 582-04 PDF

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’Manitowoc National Crane NBT30H-2 Operator Manual CTRL 582-04 – PDF DOWNLOAD

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Manitowoc National Crane NBT30H-2 Operator Manual CTRL 582-04 – PDF DOWNLOAD

Language : English
Pages : 132
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Manitowoc National Crane NBT30H-2 Operator Manual CTRL 582-04 – PDF DOWNLOAD

SECTION 1 9
Introduction 9
General 9
Supplemental Information 10
Notice to Owner/User 10
New Owners 10
Basic Nomenclature 10
SECTION 2 13
Safety Precautions 13
Safety Messages 13
General 13
Safety Alert Symbol 14
Signal Words 14
General 14
Accidents 14
Operator Information 14
Operator Qualifications 15
Operational Aids 16
Rated Capacity Limiter (RCL) Systems (If Equipped) 16
Anti-Two-Blocking Device 16
Working Area Limiter (If Equipped) 17
Equipment Stability/Structural Strength 17
Load Charts 18
Work Site 18
Wind Forces 18
Wind Speeds 19
Determination of 3-second wind gust speed at boom tip height: 21
Size and Shape of the load: 21
Determining Wind Drag Coefficient (Cd) 22
Maximum Permissible Wind Speed 23
Example and Sample Calculations (metric) 25
Example 1: Equipment Configuration: 25
Load example 1 1: 26
Load example 1 2: 26
Load example 1 3a: 26
Load example 1 3b: 26
Example and Sample Calculations (Non-metric) 29
Example 2: 29
Load example 2 1: 29
Load example 2 2: 29
Load example 2 3a: 29
Load example 2 3b: 30
Lifting Operations 30
Counterweight 31
Outrigger Lift Off 31
Multiple Equipment Lifts 31
Tilt-Up Panel Lifting 32
Pile Driving and Extracting 32
Equipment 33
Equipment Inspection 33
Electrocution Hazard 33
Set-Up and Operation 34
Electrocution Hazard Devices 35
Electrical Contact 35
Special Operating Conditions and Equipment 36
Grounding the Equipment 36
Personnel Handling 36
Environmental Protection 38
Maintenance 38
Service and Repairs 38
Lubrication 39
Tires 39
Hoist Rope 39
Synthetic Hoist Rope 39
Wire Rope 40
Sheaves 41
Batteries 41
Engine 42
Transporting the equipment 42
Travel Operation 42
Work Practices 43
Personal Considerations 43
Equipment Access 43
Job Preparation 44
Working 44
Lifting 45
Hand Signals 46
Jib 46
Parking and Securing 48
Shut-Down 48
Cold Weather Operation 48
Temperature Effects on Hook Blocks 48
Temperature Effects on Hydraulic Cylinders 48
Overload Inspection 50
Boom Inspection 51
Superstructure Inspection 53
Carrier Inspection 55
SECTION 3 57
Controls and Operating Procedures 57
General 57
Jump Starting Hazard 58
Charging the Battery 58
Truck Cab Controls 58
Truck Cab Ignition Switch 58
Power Take Off 58
Manual Shift Control 58
Air Shift Control 58
Electric Shift Control 58
Power Shift Control 58
Park Brake 59
Engine Speed Governor 59
Neutral Start/Safety Switch 59
Crane Controls 59
Swing Speed Adjustment 59
Emergency Stop Switch 59
Anti-Two-Block Warning 59
Boom Angle Indicator 59
Boom Length Indicator 59
Outrigger Control Box (Pendent) 60
Extend/Retract Switch 60
Outrigger Selector Switches 60
Center Front Stabilizer (SFO) Switch 60
Crane Level Indicators 60
Crane Controls 62
Control Console 62
Stop/Run/Start Switch 62
Boom Telescope Control Lever 62
Hoist Control Lever 62
Hoist Speed Control 62
Warning Horn Switch 62
Swing Control Lever 62
Boom Lift Control Lever 62
Control Levers (Optional) 63
Foot Throttle 63
Load Charts 63
Rated Capacity Limiter (RCL) Display Module 63
Remote Control Enable Switch (Optional) 63
RCL Override Key Switch 63
Momentary RCL Override Switch 63
Diagnostic Connector 63
Fuse/Relay Panel 63
Operating Procedures 63
Equipment Familiarization 63
Equipment Checks 64
Cold Weather Operation 64
Operation Below -40°C 64
Operation Below -40°F 64
Crane Warm-up Procedures 64
Engine 64
Transmission 65
Hoist 65
Swing Drive and Turntable Bearing 65
Axles 65
Hydraulic Oil System 65
Anti-Two Block Check 65
RCL Check 66
Hoist System Operation 66
Work Site Location 66
Before Leaving the Truck Cab 66
Before Making the Lift 67
Load Chart 67
Using the Load Chart 67
Lifting the Load 67
Rated Capacity Limiter 71
RCL System Description 71
RCL Display 72
Alert and Limit Symbols 73
RCL Override Warning 73
RCL Setup 74
Outrigger Configuration (Optional) 74
Reeving Configuration 75
Configuration Confirmation 75
TARE Function 75
Operating Mode 75
Operational Limits 76
Slew Angle Limit 76
WADS Limit 76
Boom Angle Limit 77
Tip Height Limit 77
Radius Limit 77
Delete All Limits 78
Tools 78
Diagnostic 79
Shut Down and Preparation for Road Travel 81
Unattended Crane 82
Crane Remote Control (Optional) 83
Crane Remote Control Activation 84
SECTION 4 87
Set-Up 87
General 87
Outrigger Setup 87
Proper Leveling of the Crane 87
Bubble Level Adjustment 87
Site Selection 88
Setting the Outriggers 88
Outrigger Monitoring System (OMS) (Optional—Standard in North America) 88
Extension Safety Information 89
Side Folding Swing Around Extension Operation 90
Deployment Procedure 90
Stowing Procedure 92
Extension Removal 93
Extension Maintenance 93
Anti-two Block Weight Installation 94
Multi-part Line Reeving 94
Using Multiple Part Lines 94
Lifting a 30 Ton (60,000 lb) Load 94
Hoist Cable Installation 96
Wedge Sockets 96
Terminator Wedge Installation 96
Wedge Socket Installation 98
Dead-end Rigging 98
SECTION 5 101
Lubrication Procedure and Charts 101
General 101
Environmental Protection 101
Lubricants 101
Arctic Conditions Below -9°C (15°F) 101
Chassis Grease 102
Low Temperature Grease 102
Extreme Pressure Multipurpose Gear Lubricant (EPGL) 102
Open Gear Lubricant 102
Antifreeze/Coolant (for Cab Heater) 102
Anti-wear Additives 102
Hydraulic Oil 102
Standard Hydraulic Oil 102
Temperature Above -9°C (15°F) 102
Arctic Hydraulic Oil 103
Temperature Down to -9°C (15°F) to -29°C (-20°F) 103
Temperature Down to -40°C (-40°F) and Below 103
Hydraulic Oil Inspection 103
Surface Protection for Cylinder Rods 103
Lubrication 103
Internal Cable Sheave Lubrication 107
Inner Boom Wear Pad Lubrication 107
Side and Bottom Boom Wear Pad Lubrication 107
Outrigger Beam Lubrication 108
Hoist Brake Oil 109
Check Hoist Brake Oil 109
Drain /Add New Hoist Brake Oil 109
Hoist Gearbox Oil 109
Check hoist gearbox oil level 109
Fill hoist gearbox with oil 109
Swing Gearbox and Brake Oil 109
Check Swing Gearbox oil level 109
Hydraulic Oil Reservoir Level 110
Wire Rope Lubrication 110
Carwell® Rust Inhibitor 112
Protecting Cranes From Rusting 112
Cleaning Procedures 112
Inspection and Repair 113
Application 113
Areas of Application 113
SECTION 6 117
Maintenance Checklist 117
Crane Inspection and Maintenance 117
Inspections 117
Daily Inspections/Pre-use 117
Weekly Inspections 118
Monthly Inspections 118
Periodic/Annual Inspection 118
Special Boom Inspection 119
Stability 119
Hoist Cable Inspection and Maintenance 119
Keeping Records 119
Environmental Conditions 119
Dynamic Shock Loads 120
Precautions and Recommendations During Inspection 120
Inspection 120
Daily Inspections 120
Monthly Inspections 120
Periodic Inspections 120
Wire Rope Replacement 121
Care of Wire Rope 121
Replacement Cable 121
Crane Adjustments and Repairs 122
Boom Extension Cable 122
Extension Jack Service and Maintenance 122
Adding Oil to the Extension Jack 122
Changing the Extension Jack Oil 122
Lubrication 122
Rust Prevention 122
Hydraulic System 122
Oil Cooler 122
Tire Load and Inflation Table 122
Specifications 126
Hydraulic Pump 126
Hydraulic System 126
Reservoir 126
Hoist System 126
Crane Operating Speeds 127
Outrigger Speeds 127

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