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Manitowoc National Cranes 1300H Operator Manual PDF
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The Manitowoc National Cranes 1300H Operator Manual (PDF DOWNLOAD) is an essential guide, providing precise instructions for safe and efficient operation. Download for comprehensive insights into controls, maintenance, and safety, ensuring optimal performance for the 1300H crane.
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Manitowoc National Cranes 1300H Operator Manual – PDF DOWNLOAD
The Manitowoc National Cranes 1300H Operator Manual (PDF DOWNLOAD) is an essential guide, providing precise instructions for safe and efficient operation. Download for comprehensive insights into controls, maintenance, and safety, ensuring optimal performance for the 1300H crane.
FILE DETAILS:
Manitowoc National Cranes 1300H Operator Manual – PDF DOWNLOAD
Language : English
Pages : 84
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Manitowoc National Cranes 1300H Operator Manual – PDF DOWNLOAD
Front Matter .......................................................................................................................................................17 TOC ................................................................................................................................................................19 SECTION 1...........................................................................................................................................................23 Introduction....................................................................................................................................................23 General.....................................................................................................................................................23 New Owner...............................................................................................................................................23 Supplemental Information................................................................................................................................23 Safety Information......................................................................................................................................23 Basic Nomenclature......................................................................................................................................23 SECTION 2...........................................................................................................................................................27 Safety Precautions..............................................................................................................................................27 Diesel Engine Exhaust Hazard................................................................................................................................27 Battery Posts, Terminals, And Related Accessories Hazards...................................................................................................27 Safety Messages.............................................................................................................................................27 General.................................................................................................................................................27 Safety Alert Symbol.....................................................................................................................................27 Safety Definitions......................................................................................................................................28 General Information.........................................................................................................................................28 Operator’s Qualifications...................................................................................................................................28 Operator’s Information......................................................................................................................................29 Operational Aids............................................................................................................................................29 Load Charts.............................................................................................................................................29 Wind Forces.............................................................................................................................................29 Multiple Crane Lifts....................................................................................................................................30 Two-Blocking............................................................................................................................................30 Crushing Hazards........................................................................................................................................31 Electrocution Hazard........................................................................................................................................31 Electrical Contact..........................................................................................................................................32 Special Operating Conditions and Equipment..................................................................................................................33 Personnel Handling..........................................................................................................................................33 Transporting the Crane......................................................................................................................................34 Maintenance Practices.......................................................................................................................................34 Service and Repair......................................................................................................................................34 Lubrication.............................................................................................................................................34 Tires...................................................................................................................................................34 Batteries...............................................................................................................................................35 Engine..................................................................................................................................................35 Work Practices..............................................................................................................................................35 Crane Access............................................................................................................................................35 Lifting.................................................................................................................................................36 Cold Weather Operation......................................................................................................................................36 Temperature Effects On Hydraulic Cylinders..............................................................................................................36 Hand Signals............................................................................................................................................37 Outrigger Lift Off......................................................................................................................................37 SECTION 3...........................................................................................................................................................39 Controls and Operating Procedures...............................................................................................................................39 Truck Cab Controls..........................................................................................................................................39 Truck Cab Ignition Switch...............................................................................................................................39 Power Take Off..........................................................................................................................................40 Park Brake..............................................................................................................................................40 Engine Speed Governor...................................................................................................................................40 Neutral Start/Safety Switch.............................................................................................................................40 EasyReach Pedestal..........................................................................................................................................40 Outrigger Control Box...................................................................................................................................42 Crane Level Indicators..................................................................................................................................42 Crane Controls..............................................................................................................................................44 Operator’s Console......................................................................................................................................44 Easy Reach Lock Lever...................................................................................................................................44 Pedestal Lock Pin.......................................................................................................................................44 Hydraulic Oil Temperature Warning Light.................................................................................................................44 Crane Ignition Switch...................................................................................................................................44 Crane Function Power Switch.............................................................................................................................44 Hour Meter..............................................................................................................................................44 Telescope Control Lever.................................................................................................................................44 Hoist Control Lever.....................................................................................................................................44 Burst of Speed (BOS) Switch.............................................................................................................................44 Hoist Rotation Indicator (Optional).....................................................................................................................44 Warning Horn Switch.....................................................................................................................................44 Swing Control Lever.....................................................................................................................................44 Boom Lift Control Lever.................................................................................................................................45 Foot Throttle...........................................................................................................................................45 Load Chart (Not Shown)..................................................................................................................................45 Load Moment Indicator (LMI).............................................................................................................................45 Momentary LMI Override Switch...........................................................................................................................45 Radio Remote Control (Optional).........................................................................................................................45 Control Levers (Optional)...............................................................................................................................45 Operating Procedures........................................................................................................................................45 Equipment Familiarization...............................................................................................................................45 Equipment Checks........................................................................................................................................45 Cold Weather Operation..................................................................................................................................46 Anti-two-block Check....................................................................................................................................46 LMI Check...............................................................................................................................................46 Hoist System Operation......................................................................................................................................46 Hoist Burst of Speed Operation..........................................................................................................................47 Work Site Location..........................................................................................................................................47 Before Leaving the Truck Cab............................................................................................................................47 Before Making the Lift..................................................................................................................................47 Load Chart..................................................................................................................................................47 Using the Load Chart....................................................................................................................................47 Lifting the Load............................................................................................................................................48 Shut Down and preparation Road Travel.......................................................................................................................52 Unattended Crane........................................................................................................................................52 SECTION 4...........................................................................................................................................................53 Set-Up..........................................................................................................................................................53 Outrigger Setup.............................................................................................................................................53 Site Selection..........................................................................................................................................53 Setting the Outriggers..................................................................................................................................53 Jib Safety Information......................................................................................................................................54 Side Folding-swing Around Jib Operation.....................................................................................................................55 Deployment Procedure....................................................................................................................................55 Stowing Procedure.......................................................................................................................................57 Jib Removal.................................................................................................................................................58 Jib Maintenance.........................................................................................................................................58 Anti-two-block Weight Installation..........................................................................................................................58 Multipart Line Reeving......................................................................................................................................59 Using Multiple Part Lines...............................................................................................................................59 Lifting A 30 Ton (60,000 lb) Load.......................................................................................................................59 Installing Cable On The Hoist...............................................................................................................................60 Wedge Sockets...............................................................................................................................................60 Terminator Wedge Installation...........................................................................................................................60 Wedge Socket Installation...............................................................................................................................61 SECTION 5...........................................................................................................................................................63 Lubrication Procedure and Charts................................................................................................................................63 General.....................................................................................................................................................63 Lubricants..............................................................................................................................................63 Arctic Conditions Below -18°C (0°F).....................................................................................................................63 Chassis Grease..........................................................................................................................................63 Extreme Pressure Multipurpose Gear Lubricant (EPGL).....................................................................................................63 Open Gear Lubricant.....................................................................................................................................64 Chassis Grease Low Temp.................................................................................................................................64 Anti-wear Additives.....................................................................................................................................64 Hydraulic OIL...........................................................................................................................................64 Hydraulic Oil Inspection................................................................................................................................64 Standard Hydraulic Oil..................................................................................................................................64 Intermediate Hydraulic Oil..............................................................................................................................64 Wide Range Intermediate Hydraulic Oil...................................................................................................................64 Arctic Hydraulic Oil....................................................................................................................................64 Lubrication Points..........................................................................................................................................65 Surface Protection for Cylinder Rods....................................................................................................................65 Internal Cable Sheave Lubrication.......................................................................................................................67 Inner Boom Wear Pad Lubrication.........................................................................................................................67 Side and Bottom Boom Wear Pad Lubrication...............................................................................................................67 Hoist Brake Oil.........................................................................................................................................68 Hoist Gearbox Oil.......................................................................................................................................69 1300H Hydraulic Oil Reservoir Level.....................................................................................................................69 Wire Rope Lubrication.......................................................................................................................................69 SECTION 6...........................................................................................................................................................71 Maintenance Checklist...........................................................................................................................................71 Crane Inspection And Maintenance............................................................................................................................71 Inspections.............................................................................................................................................71 Special Boom Inspection.................................................................................................................................73 Stability...............................................................................................................................................73 Hoist cable Inspection And Maintenance......................................................................................................................73 Inspection..............................................................................................................................................73 Wire Rope Replacement...................................................................................................................................73 Care of Wire Rope.......................................................................................................................................74 Replacement Cable...........................................................................................................................................74 Crane Adjustments and Repairs...............................................................................................................................74 Boom Extension Cable....................................................................................................................................74 Jib Jack Service and Maintenance........................................................................................................................74 Lubrication.............................................................................................................................................75 Rust Prevention.........................................................................................................................................75 Hydraulic System............................................................................................................................................75 Oil Cooler..............................................................................................................................................75 Hydraulic System Trouble Diagnosis......................................................................................................................75 Tire Load And Inflation Table...........................................................................................................................78 Specifications..........................................................................................................................................81 Hydraulic System........................................................................................................................................81 Hoist System............................................................................................................................................81 Crane Operating Speeds..................................................................................................................................81 ALPHABETICAL INDEX..................................................................................................................................83 CTRL571-00_Warm-up_Procedures--Supplement.pdf....................................................................................................................... 0 Crane Warm-up Procedures........................................................................................................................................13 Engine......................................................................................................................................................13 Transmission................................................................................................................................................13 Hoist.......................................................................................................................................................13 Swing Drive and Turntable Bearing...........................................................................................................................13 Axles.......................................................................................................................................................14 Hydraulic Oil System........................................................................................................................................14 CTRL641-00_Boom Cable Tensioning-Supplement.pdf..................................................................................................................... 0 General......................................................................................................................................................... 3 Cable Tensioning................................................................................................................................................ 3 Tensioning Setup Procedure.................................................................................................................................. 3 1. Mark the front of each section with a chalk line as indicated in Figure 1............................................................................ 3 2. Extend and retract boom several times to establish working state of cables....................................................................... 3 3. Extend boom so scribed lines are exposed by approximately 12 inches.............................................................................. 3 4. Measure the extension gaps between each boom section and scribed line and note values............................................................ 3 5. Retract boom so that the scribed lines are exposed by approximately 6 inches..................................................................... 3 6. Measure the retraction gaps between each boom section and scribed line and note values........................................................... 3 7. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 3 8. Adjust all corresponding cables according to Cable Tightening Sequence instructions.............................................................. 3 Figure 1................................................................................................................................................ 3 Cable Tension Sequence.......................................................................................................................................... 3 Five section boom with two stage cylinder................................................................................................................... 3 1. 321 retract cables................................................................................................................................... 3 2. 123 extend (synchronizing) cables................................................................................................................ 3 3. 234 extend cables................................................................................................................................ 3 4. 432 retract cables............................................................................................................................... 3 5. 345 extend cables................................................................................................................................ 3 6. 543 retract cables............................................................................................................................... 4 Four section boom with two stage cylinder................................................................................................................... 4 1. 321 retract cables................................................................................................................................... 4 2. 123 extend (synchronizing) cables................................................................................................................ 4 3. 234 extend cables................................................................................................................................ 4 4. 432 retract cables............................................................................................................................... 4 Four section boom with one stage cylinder................................................................................................................... 4 1. 123 extend cables.................................................................................................................................... 4 2. 321 retract cables............................................................................................................................... 4 3. 234 extend cables................................................................................................................................ 4 4. 432 retract cables............................................................................................................................... 4 Three section boom with one stage cylinder.................................................................................................................. 4 1. 123 extend cables.................................................................................................................................... 4 2. 321 retract cables............................................................................................................................... 4 5 - Section Boom w/ 2 Stage Cylinder Cable Positioning.......................................................................................................... 4 Figure 2.................................................................................................................................................... 4 Cable Tightening Sequence 5 Section Boom with Two Stage Extend Cylinder..................................................................................... 4 321 and 123 cable balancing................................................................................................................................. 4 Extension................................................................................................................................................... 4 1. Measure the extension gaps between the first and second section and the second and third section..................................................... 4 2. Tighten 321 retract cable located at the front bottom of the base section the difference in the extension gap measurements....................... 4 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 4 4. Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal......... 4 Retraction.................................................................................................................................................. 4 1. Measure the retraction gaps between the first and second section and the second and third section.................................................... 4 2. Tighten the 123 synchronizing cable located at the back of the base section the difference in the retraction gap measurements.................... 4 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 4 4. Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal....... 5 234 and 432 cable balancing................................................................................................................................. 5 Extension................................................................................................................................................... 5 1. Measure the extension gaps between the third and fourth section and the second and third section..................................................... 5 2. Tighten the 234 extend cable located at the back top of the second section the difference in the extension gap measurements...................... 5 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 5 4. Tightening until the extension gap between the third and fourth section is equal to the extension gap between the second and third section....... 5 Retraction.................................................................................................................................................. 5 1. Measure the retraction gaps between the second and third section and the third and fourth section.................................................... 5 2. Tighten the 432 retract cable located at the front bottom of the second section the difference in the retraction gap measurements................ 5 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 5 4. Tightening until the retraction gap between the third and fourth section is equal to the retraction gap between the second and third section..... 5 345 and 543 cable balancing................................................................................................................................. 5 Extension................................................................................................................................................... 5 1. Measure the extension gaps between the fourth and fifth section and the third and fourth section..................................................... 5 2. Tighten the 345 extend cable located at the back top of the third section the difference in the extension gap measurements....................... 5 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 5 4. Tightening until the extension gap between the fifth and fourth section is equal to the extension gap between the fourth and third section....... 5 Retraction.................................................................................................................................................. 5 1. Measure the retraction gaps between the fourth and fifth section and the third and fourth section.................................................... 5 2. Tighten the 543 retract cable located at the front bottom of the third section the difference in the retraction gap measurements................. 5 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 5 4. Tightening until the retraction gap between the fifth and fourth section is equal to the retraction gap between the fourth and third section..... 5 4- Section Boom w/ 2 Stage Cylinder Cable Positioning........................................................................................................... 6 Figure 3.................................................................................................................................................... 6 Cable Tightening Sequence 4 Section Boom with Two Stage Extend Cylinder..................................................................................... 6 321 and 123 cable balancing................................................................................................................................. 6 Extension................................................................................................................................................... 6 1. Measure the extension gaps between the first and second section and the second and third section..................................................... 6 2. Tighten 321 retract cable located at the front bottom of the base section the difference in the extension gap measurements....................... 6 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 6 4. Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal......... 6 Retraction.................................................................................................................................................. 6 1. Measure the retraction gaps between the first and second section and the second and third section.................................................... 6 2. Tighten the 123 synchronizing cable located at the back of the base section the difference in the retraction gap measurements.................... 6 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 6 4. Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal....... 6 234 and 432 cable balancing................................................................................................................................. 6 Extension................................................................................................................................................... 6 1. Measure the extension gaps between the third and fourth section and the second and third section..................................................... 6 2. Tighten the 234 extend cable located at the back top of the second section the difference in the extension gap measurements...................... 6 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 6 4. Tightening until the extension gap between the third and fourth section is equal to the extension gap between the second and third section....... 7 Retraction.................................................................................................................................................. 7 1. Measure the retraction gaps between the second and third section and the third and fourth section.................................................... 7 2. Tighten the 432 retract cable located at the front bottom of the second section the difference in the retraction gap measurements................ 7 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 7 4. Tightening until the retraction gap between the third and fourth section is equal to the retraction gap between the second and third section..... 7 4- Section Boom w/ 1 Stage Cylinder Cable Positioning........................................................................................................... 7 Figure 4.................................................................................................................................................... 7 Cable Tightening Sequence 4 Section Boom with (1) Stage Extend Cylinder..................................................................................... 7 321 and 123 cable balancing................................................................................................................................. 7 Extension................................................................................................................................................... 7 1. Measure the extension gaps between the first and second section and the second and third section..................................................... 7 2. Tighten 123 extend cable located at the back top of the base section the difference in the extension gap measurements............................ 7 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 7 4. Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal......... 7 Retraction.................................................................................................................................................. 7 1. Measure the retraction gaps between the first and second section and the second and third section.................................................... 7 2. Tighten the 321 retract cable located at the front bottom of the base section the difference in the retraction gap measurements.................. 7 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 7 4. Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal....... 8 234 and 432 cable balancing................................................................................................................................. 8 Extension................................................................................................................................................... 8 1. Measure the extension gaps between the third and fourth section and the second and third section..................................................... 8 2. Tighten the 234 extend cable located at the back top of the second section the difference in the extension gap measurements...................... 8 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 8 4. Tightening until the extension gap between the third and fourth section is equal to the extension gap between the second and third section....... 8 Retraction.................................................................................................................................................. 8 1. Measure the retraction gaps between the second and third section and the third and fourth section.................................................... 8 2. Tighten the 432 retract cable located at the front bottom of the second section the difference in the retraction gap measurements................ 8 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 8 4. Tightening until the retraction gap between the third and fourth section is equal to the retraction gap between the second and third section..... 8 3- Section Boom w/ 1 Stage Cylinder Cable Positioning........................................................................................................... 8 Figure 5.................................................................................................................................................... 8 Cable Tightening Sequence 3 Section Boom with (1) Stage Extend Cylinder..................................................................................... 8 321 and 123 cable balancing................................................................................................................................. 8 Extension................................................................................................................................................... 8 1. Measure the extension gaps between the first and second section and the second and third section..................................................... 8 2. Tighten 123 extend cable located at the back top of the base section the difference in the extension gap measurements............................ 8 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 9 4. Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal......... 9 Retraction.................................................................................................................................................. 9 1. Measure the retraction gaps between the first and second section and the second and third section.................................................... 9 2. Tighten the 321 retract cable located at the front bottom of the base section the difference in the retraction gap measurements.................. 9 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 9 4. Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal....... 9 Figure 6................................................................................................................................................ 9 Cable Retention................................................................................................................................................. 9 TORQUE VALUES for Second Nut:...............................................................................................................................10
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