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Manitowoc National Cranes 600H Operator Manual PDF
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The Manitowoc National Cranes 600H Operator Manual (PDF DOWNLOAD) is vital, offering precise instructions for safe and efficient operation. Download for comprehensive insights into controls, maintenance, and safety, ensuring optimal performance for the 600H crane.
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Description
Manitowoc National Cranes 600H Operator Manual – PDF DOWNLOAD
The Manitowoc National Cranes 600H Operator Manual (PDF DOWNLOAD) is vital, offering precise instructions for safe and efficient operation. Download for comprehensive insights into controls, maintenance, and safety, ensuring optimal performance for the 600H crane.
FILE DETAILS:
Manitowoc National Cranes 600H Operator Manual – PDF DOWNLOAD
Language : English
Pages : 98
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Manitowoc National Cranes 600H Operator Manual – PDF DOWNLOAD
SECTION 1........................................................................................................................................................... 9 Introduction.................................................................................................................................................... 9 General..................................................................................................................................................... 9 Supplemental Information................................................................................................................................ 9 Safety Information...................................................................................................................................... 9 Basic Nomenclature...................................................................................................................................... 9 New Owner...............................................................................................................................................12 SECTION 2...........................................................................................................................................................13 Safety Precautions..............................................................................................................................................13 Safety Messages.............................................................................................................................................13 General.................................................................................................................................................13 Safety Alert Symbol.....................................................................................................................................14 Signal Words............................................................................................................................................14 General.....................................................................................................................................................14 Accidents...................................................................................................................................................14 Operator Information........................................................................................................................................14 Operator Qualifications.....................................................................................................................................15 Operational Aids............................................................................................................................................16 Rated Capacity Limiter (RCL) Systems (If Equipped)......................................................................................................16 Anti-Two-Blocking Device................................................................................................................................16 Working Area Limiter (If Equipped)......................................................................................................................17 Crane Stability/Structural Strength.........................................................................................................................17 Load Charts.............................................................................................................................................18 Work Site...............................................................................................................................................18 Wind Forces.............................................................................................................................................18 Lifting Operations......................................................................................................................................19 Counterweight...........................................................................................................................................20 Outrigger Lift Off......................................................................................................................................20 Multiple Crane Lifts....................................................................................................................................20 Pile Driving and Extracting.................................................................................................................................21 Crane Equipment.........................................................................................................................................21 Crane Inspection........................................................................................................................................21 Electrocution Hazard........................................................................................................................................21 Set-Up and Operation....................................................................................................................................23 Electrocution Hazard Devices............................................................................................................................23 Electrical Contact......................................................................................................................................24 Special Operating Conditions and Equipment..............................................................................................................24 Personnel Handling..........................................................................................................................................24 Environmental Protection....................................................................................................................................25 Maintenance.................................................................................................................................................25 Service and Repairs.....................................................................................................................................26 Lubrication.............................................................................................................................................27 Tires...................................................................................................................................................27 Wire Rope...............................................................................................................................................27 Sheaves.................................................................................................................................................28 Batteries...............................................................................................................................................29 Engine..................................................................................................................................................29 Transporting the Crane......................................................................................................................................29 Travel Operation............................................................................................................................................30 Work Practices..............................................................................................................................................31 Personal Considerations.................................................................................................................................31 Crane Access............................................................................................................................................31 Job Preparation.........................................................................................................................................31 Working.................................................................................................................................................31 Lifting.................................................................................................................................................32 Hand Signals............................................................................................................................................33 Boom Extension..............................................................................................................................................35 Parking and Securing........................................................................................................................................35 Shut-Down...................................................................................................................................................35 Cold Weather Operation......................................................................................................................................35 Temperature Effects on Hook Blocks..........................................................................................................................36 Temperature Effects on Hydraulic Cylinders..................................................................................................................36 Overload Inspection.........................................................................................................................................38 Boom Inspection.........................................................................................................................................39 Superstructure Inspection...............................................................................................................................41 Carrier Inspection......................................................................................................................................43 SECTION 3...........................................................................................................................................................45 Controls and Operating Procedures...............................................................................................................................45 Truck Cab Controls..........................................................................................................................................45 Power Take-Off..........................................................................................................................................45 Manual Shift Control................................................................................................................................45 Air Shift Control...................................................................................................................................45 Electric Shift Control..............................................................................................................................45 Power Shift Control.................................................................................................................................45 Park Brake..............................................................................................................................................46 Crane Controls..............................................................................................................................................46 Boom Rotation...........................................................................................................................................46 Swing Speed Adjustment..................................................................................................................................46 Boom....................................................................................................................................................46 Boom Telescope..........................................................................................................................................46 Hoist...................................................................................................................................................47 Outriggers..............................................................................................................................................47 Simultaneous Outrigger Component Operation..........................................................................................................47 Independent Outrigger Component Operation...........................................................................................................48 Side Midspan Outrigger Stop Pin.....................................................................................................................48 Top Midspan Outrigger Stop Pin......................................................................................................................48 Foot Throttle...........................................................................................................................................48 Emergency Stop Switch...................................................................................................................................48 Horn....................................................................................................................................................48 RCL System..............................................................................................................................................48 RCL Power Switch........................................................................................................................................48 Momentary RCL Override Switch...........................................................................................................................48 Load Chart..............................................................................................................................................48 Boom Angle Indicator....................................................................................................................................48 Boom length indicator...................................................................................................................................48 Operating Procedures........................................................................................................................................48 Equipment Familiarization...............................................................................................................................48 Equipment Checks........................................................................................................................................49 Cold Weather Operation..................................................................................................................................49 Operation Below -40°C...............................................................................................................................49 Operation Below -40°F...............................................................................................................................49 Crane Warm-up Procedures....................................................................................................................................49 Engine..................................................................................................................................................49 Transmission............................................................................................................................................49 Hoist...................................................................................................................................................50 Swing Drive and Turntable Bearing.......................................................................................................................50 Axles...................................................................................................................................................50 Hydraulic Oil System....................................................................................................................................50 Anti-two-block Check....................................................................................................................................50 RCL Check...............................................................................................................................................51 Hoist System Operation......................................................................................................................................51 Hoist Burst of Speed Operation..........................................................................................................................51 Working Area................................................................................................................................................51 600 H-BC Working Area...................................................................................................................................51 600 H-RM Working Area...................................................................................................................................51 Work Site Location..........................................................................................................................................52 Before Leaving the Truck Cab............................................................................................................................52 Before Making the Lift..................................................................................................................................52 Load Chart..................................................................................................................................................52 Using the Load Chart....................................................................................................................................52 Lifting the Load............................................................................................................................................53 Shut Down and Preparation for Road Travel...................................................................................................................56 Unattended Crane........................................................................................................................................56 SECTION 4...........................................................................................................................................................59 Set-Up..........................................................................................................................................................59 Outrigger Setup.............................................................................................................................................59 Proper Leveling of the Crane............................................................................................................................59 Bubble Level Adjustment.................................................................................................................................59 Site Selection..........................................................................................................................................60 Setting the Outriggers..................................................................................................................................60 Outrigger Monitoring System (Oms) (Optional—standard In North America)......................................................................................60 Operation...............................................................................................................................................60 Jib Safety Information......................................................................................................................................61 Side Folding-swing Around Jib Operation.....................................................................................................................62 Deployment Procedure....................................................................................................................................62 Stowing Procedure.......................................................................................................................................64 Jib Removal.................................................................................................................................................65 Jib Maintenance.........................................................................................................................................65 Anti-two-block Weight Installation..........................................................................................................................65 Multipart Line Reeving......................................................................................................................................66 Using Multiple Part Lines...............................................................................................................................66 Lifting A 20 Ton (40,000 Lbs) Load......................................................................................................................66 Installing Cable On The Hoist...............................................................................................................................66 Wedge Sockets...........................................................................................................................................67 Terminator Wedge Installation...........................................................................................................................67 Wedge Socket Installation...............................................................................................................................67 SECTION 5...........................................................................................................................................................71 Lubrication Procedure and Charts................................................................................................................................71 General.....................................................................................................................................................71 Environmental Protection................................................................................................................................71 Lubricants..............................................................................................................................................71 Arctic Lubricants and Conditions........................................................................................................................72 Temperatures Below -9°C (15°F)......................................................................................................................72 Chassis Grease..........................................................................................................................................72 Extreme Pressure Multipurpose Gear Lubricant (EPGL).....................................................................................................72 Open Gear Lubricant.....................................................................................................................................72 Low Temperature Grease..................................................................................................................................72 Anti-wear Additives.....................................................................................................................................72 Hydraulic Oil...........................................................................................................................................72 Standard Hydraulic Oil..................................................................................................................................72 Temperature Above -9°C (15°F).......................................................................................................................72 Arctic Hydraulic Oil....................................................................................................................................73 Temperature Down to -9°C (15°F) to -29°C (-20°F)....................................................................................................73 Temperature Down to -40°C (-40°F) and Below.........................................................................................................73 Hydraulic Oil Inspection................................................................................................................................73 Surface Protection for Cylinder Rods....................................................................................................................73 Lubrication.................................................................................................................................................73 Internal Cable Sheave Lubrication.......................................................................................................................76 Boom Lubrication Inner Wear Pad.........................................................................................................................76 Boom Lubrication Side and Bottom Wear Pad...............................................................................................................77 Outrigger Beam Lubrication..............................................................................................................................77 Hoist Brake Oil.........................................................................................................................................78 Check Hoist Brake Oil...............................................................................................................................78 Drain /Add New Hoist Brake Oil......................................................................................................................78 Hoist Gearbox Oil.......................................................................................................................................78 Check hoist gearbox oil level:......................................................................................................................78 Fill hoist gearbox with oil.........................................................................................................................78 Swing Gearbox and Brake Oil.............................................................................................................................78 Check Swing Gearbox oil level:......................................................................................................................78 Hydraulic Oil Reservoir Level...............................................................................................................................79 Wire Rope Lubrication.......................................................................................................................................79 SECTION 6...........................................................................................................................................................81 Maintenance Checklist...........................................................................................................................................81 Crane Inspection And Maintenance............................................................................................................................81 Inspection..............................................................................................................................................81 Daily Inspections...................................................................................................................................81 Weekly Inspections..................................................................................................................................82 Monthly Inspections.................................................................................................................................82 Periodic Annual Inspection..........................................................................................................................82 Special Boom Inspection.................................................................................................................................83 Stability...............................................................................................................................................83 Hoist Cable Inspection and Maintenance......................................................................................................................83 Inspection..............................................................................................................................................83 Daily Inspections...................................................................................................................................83 Monthly Inspections.................................................................................................................................83 Periodic Inspections................................................................................................................................83 Wire Rope Replacement...................................................................................................................................83 Care of Wire Rope.......................................................................................................................................84 Replacement Cable...........................................................................................................................................84 Crane Adjustments and Repairs...............................................................................................................................84 Boom Extension Cable....................................................................................................................................84 Jib Jack Service and Maintenance........................................................................................................................85 Adding Oil to the Jib Jack..........................................................................................................................85 Changing the Jib Jack Oil...........................................................................................................................85 Lubrication.............................................................................................................................................85 Rust Prevention.........................................................................................................................................85 Hydraulic System............................................................................................................................................86 Oil Cooler (Optional)...................................................................................................................................86 Hydraulic System Trouble Diagnosis......................................................................................................................86 Specifications..............................................................................................................................................92 Hydraulic Pump..........................................................................................................................................92 Hydraulic System........................................................................................................................................92 Reservoir...............................................................................................................................................92 Winch Speed and Pull....................................................................................................................................92 Crane Operating Speeds..................................................................................................................................92 CTRL641-00_Boom Cable Tensioning-Supplement.pdf..................................................................................................................... 0 General......................................................................................................................................................... 0 Cable Tensioning................................................................................................................................................ 0 Tensioning Setup Procedure.................................................................................................................................. 0 1. Mark the front of each section with a chalk line as indicated in Figure 1............................................................................ 0 2. Extend and retract boom several times to establish working state of cables....................................................................... 0 3. Extend boom so scribed lines are exposed by approximately 12 inches.............................................................................. 0 4. Measure the extension gaps between each boom section and scribed line and note values............................................................ 0 5. Retract boom so that the scribed lines are exposed by approximately 6 inches..................................................................... 0 6. Measure the retraction gaps between each boom section and scribed line and note values........................................................... 0 7. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 0 8. Adjust all corresponding cables according to Cable Tightening Sequence instructions.............................................................. 0 Figure 1................................................................................................................................................ 0 Cable Tension Sequence.......................................................................................................................................... 0 Five section boom with two stage cylinder................................................................................................................... 0 1. 321 retract cables................................................................................................................................... 0 2. 123 extend (synchronizing) cables................................................................................................................ 0 3. 234 extend cables................................................................................................................................ 0 4. 432 retract cables............................................................................................................................... 0 5. 345 extend cables................................................................................................................................ 0 6. 543 retract cables............................................................................................................................... 0 Four section boom with two stage cylinder................................................................................................................... 0 1. 321 retract cables................................................................................................................................... 0 2. 123 extend (synchronizing) cables................................................................................................................ 0 3. 234 extend cables................................................................................................................................ 0 4. 432 retract cables............................................................................................................................... 0 Four section boom with one stage cylinder................................................................................................................... 0 1. 123 extend cables.................................................................................................................................... 0 2. 321 retract cables............................................................................................................................... 0 3. 234 extend cables................................................................................................................................ 0 4. 432 retract cables............................................................................................................................... 0 Three section boom with one stage cylinder.................................................................................................................. 0 1. 123 extend cables.................................................................................................................................... 0 2. 321 retract cables............................................................................................................................... 0 5 - Section Boom w/ 2 Stage Cylinder Cable Positioning.......................................................................................................... 0 Figure 2.................................................................................................................................................... 0 Cable Tightening Sequence 5 Section Boom with Two Stage Extend Cylinder..................................................................................... 0 321 and 123 cable balancing................................................................................................................................. 0 Extension................................................................................................................................................... 0 1. Measure the extension gaps between the first and second section and the second and third section..................................................... 0 2. Tighten 321 retract cable located at the front bottom of the base section the difference in the extension gap measurements....................... 0 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 0 4. Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal......... 0 Retraction.................................................................................................................................................. 0 1. Measure the retraction gaps between the first and second section and the second and third section.................................................... 0 2. Tighten the 123 synchronizing cable located at the back of the base section the difference in the retraction gap measurements.................... 0 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 0 4. Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal....... 0 234 and 432 cable balancing................................................................................................................................. 0 Extension................................................................................................................................................... 0 1. Measure the extension gaps between the third and fourth section and the second and third section..................................................... 0 2. Tighten the 234 extend cable located at the back top of the second section the difference in the extension gap measurements...................... 0 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 0 4. Tightening until the extension gap between the third and fourth section is equal to the extension gap between the second and third section....... 0 Retraction.................................................................................................................................................. 0 1. Measure the retraction gaps between the second and third section and the third and fourth section.................................................... 0 2. Tighten the 432 retract cable located at the front bottom of the second section the difference in the retraction gap measurements................ 0 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 0 4. Tightening until the retraction gap between the third and fourth section is equal to the retraction gap between the second and third section..... 0 345 and 543 cable balancing................................................................................................................................. 0 Extension................................................................................................................................................... 0 1. Measure the extension gaps between the fourth and fifth section and the third and fourth section..................................................... 0 2. Tighten the 345 extend cable located at the back top of the third section the difference in the extension gap measurements....................... 0 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 0 4. Tightening until the extension gap between the fifth and fourth section is equal to the extension gap between the fourth and third section....... 0 Retraction.................................................................................................................................................. 0 1. Measure the retraction gaps between the fourth and fifth section and the third and fourth section.................................................... 0 2. Tighten the 543 retract cable located at the front bottom of the third section the difference in the retraction gap measurements................. 0 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 0 4. Tightening until the retraction gap between the fifth and fourth section is equal to the retraction gap between the fourth and third section..... 0 4- Section Boom w/ 2 Stage Cylinder Cable Positioning........................................................................................................... 0 Figure 3.................................................................................................................................................... 0 Cable Tightening Sequence 4 Section Boom with Two Stage Extend Cylinder..................................................................................... 0 321 and 123 cable balancing................................................................................................................................. 0 Extension................................................................................................................................................... 0 1. Measure the extension gaps between the first and second section and the second and third section..................................................... 0 2. Tighten 321 retract cable located at the front bottom of the base section the difference in the extension gap measurements....................... 0 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 0 4. Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal......... 0 Retraction.................................................................................................................................................. 0 1. Measure the retraction gaps between the first and second section and the second and third section.................................................... 0 2. Tighten the 123 synchronizing cable located at the back of the base section the difference in the retraction gap measurements.................... 0 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 0 4. Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal....... 0 234 and 432 cable balancing................................................................................................................................. 0 Extension................................................................................................................................................... 0 1. Measure the extension gaps between the third and fourth section and the second and third section..................................................... 0 2. Tighten the 234 extend cable located at the back top of the second section the difference in the extension gap measurements...................... 0 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 0 4. Tightening until the extension gap between the third and fourth section is equal to the extension gap between the second and third section....... 0 Retraction.................................................................................................................................................. 0 1. Measure the retraction gaps between the second and third section and the third and fourth section.................................................... 0 2. Tighten the 432 retract cable located at the front bottom of the second section the difference in the retraction gap measurements................ 0 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 0 4. Tightening until the retraction gap between the third and fourth section is equal to the retraction gap between the second and third section..... 0 4- Section Boom w/ 1 Stage Cylinder Cable Positioning........................................................................................................... 0 Figure 4.................................................................................................................................................... 0 Cable Tightening Sequence 4 Section Boom with (1) Stage Extend Cylinder..................................................................................... 0 321 and 123 cable balancing................................................................................................................................. 0 Extension................................................................................................................................................... 0 1. Measure the extension gaps between the first and second section and the second and third section..................................................... 0 2. Tighten 123 extend cable located at the back top of the base section the difference in the extension gap measurements............................ 0 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 0 4. Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal......... 0 Retraction.................................................................................................................................................. 0 1. Measure the retraction gaps between the first and second section and the second and third section.................................................... 0 2. Tighten the 321 retract cable located at the front bottom of the base section the difference in the retraction gap measurements.................. 0 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 0 4. Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal....... 0 234 and 432 cable balancing................................................................................................................................. 0 Extension................................................................................................................................................... 0 1. Measure the extension gaps between the third and fourth section and the second and third section..................................................... 0 2. Tighten the 234 extend cable located at the back top of the second section the difference in the extension gap measurements...................... 0 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 0 4. Tightening until the extension gap between the third and fourth section is equal to the extension gap between the second and third section....... 0 Retraction.................................................................................................................................................. 0 1. Measure the retraction gaps between the second and third section and the third and fourth section.................................................... 0 2. Tighten the 432 retract cable located at the front bottom of the second section the difference in the retraction gap measurements................ 0 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 0 4. Tightening until the retraction gap between the third and fourth section is equal to the retraction gap between the second and third section..... 0 3- Section Boom w/ 1 Stage Cylinder Cable Positioning........................................................................................................... 0 Figure 5.................................................................................................................................................... 0 Cable Tightening Sequence 3 Section Boom with (1) Stage Extend Cylinder..................................................................................... 0 321 and 123 cable balancing................................................................................................................................. 0 Extension................................................................................................................................................... 0 1. Measure the extension gaps between the first and second section and the second and third section..................................................... 0 2. Tighten 123 extend cable located at the back top of the base section the difference in the extension gap measurements............................ 0 3. Extend and retract the boom a few times and then repeat measuring the extension gaps............................................................. 0 4. Tightening until the extension gap between the first and second section and the extension gap between the second and the third are equal......... 0 Retraction.................................................................................................................................................. 0 1. Measure the retraction gaps between the first and second section and the second and third section.................................................... 0 2. Tighten the 321 retract cable located at the front bottom of the base section the difference in the retraction gap measurements.................. 0 3. Extend and retract the boom a few times and then repeat measuring the retraction gaps............................................................ 0 4. Tightening until the retraction gap between the first and second section and the retraction gap between the second and the third are equal....... 0 Figure 6................................................................................................................................................ 0 Cable Retention................................................................................................................................................. 0 TORQUE VALUES for Second Nut:............................................................................................................................... 0
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