Massey Ferguson EU 9380 DELTA Combine Series Service Manual PDF
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Massey Ferguson EU Harvesting 9380 DELTA Combine Series Service Manual – PDF DOWNLOAD
Description
Massey Ferguson EU Harvesting 9380 DELTA Combine Series Service Manual – PDF DOWNLOAD
DESCRIPTION:
Massey Ferguson EU Harvesting 9380 DELTA Combine Series Service Manual – PDF DOWNLOAD
Using the manual:
General:
TABLE OF CONTENTS:
Massey Ferguson EU Harvesting 9380 DELTA Combine Series Service Manual – PDF DOWNLOAD
1 Introduction – Specifications 13
1 1 Using the manual 15
1 1 1 Using the manual 15
1 2 General specifications 16
1 2 1 Dimensions and specifications 16
1 2 2 Specification table for tyres with equipment 25
1 3 Safety precautions 28
1 3 1 Safety precautions 28
1 3 2 Safety in the workshop 28
1 3 3 Safety – a word to the mechanic 28
1 3 4 Safety – danger, warning and caution 28
1 3 5 Safety decals 29
1 3 6 General 29
1 3 7 Personal safety 29
1 3 8 Considerations with regard to equipment 30
1 3 9 General considerations 31
1 3 10 Operational considerations 31
1 3 11 Maintenance techniques 32
1 4 Practical advice 34
1 4 1 Practical advice 34
1 5 Start-up instructions 38
1 5 1 General 38
1 5 2 Pre-delivery checks 38
1 5 3 Instruction of combine operator 40
1 6 Conversion tables 43
1 6 1 Conventional units of measurement 43
1 7 Locking and sealing agents 44
1 7 1 Locking and sealing agents 44
1 8 Wheel nut torques 45
1 8 1 Wheels 45
1 8 2 Bolts with metric threads 45
1 8 3 Nuts with metric threads 46
2 Cutting table 47
2 1 General 49
2 1 1 Table, general 49
2 2 Knife drive – wobble box 18-30 ft 50
2 2 1 Removal 50
2 2 2 Assembly 50
2 2 3 Reconditioning the wobble box 51
2 2 4 Positioning the double fingers, knife and crop lifters 57
2 3 Table auger, 18-30 ft 58
2 3 1 Removal 58
2 3 2 Assembly 59
2 3 3 Replacing the shaft on the left-hand side 59
2 3 4 Replacing the shaft on the right-hand side 59
2 3 5 Replacing the crankshaft 60
2 3 6 Replacing the feathering fingers, bearings and bushes 61
2 3 7 Adjusting the table auger and feathering fingers 62
2 4 Table body, 18-30 ft 64
2 4 1 Adjusting the cut-off strips 64
2 4 2 Adjusting and positioning the ground sensor – PowerFlow 65
MF9380 DELTA -EAME 3
D3118800M2 – SIN 502000001 + SIN 502400001
Table of contents MASSEY FERGUSON
2 5 Table body, 35 ft 67
2 5 1 Adjusting the ground sensor – 35′ PowerFlow 67
2 6 Friction clutch and chain drive 18-30 ft 69
2 6 1 Removing the friction coupling 69
2 6 2 Assembly 69
2 6 3 Replacing the bearings and sprockets 70
2 7 Countershaft, 18-30 ft 71
2 7 1 Removing the countershaft 71
2 7 2 Fitting the countershaft 72
2 8 PowerFlow belts, 18-30 ft 73
2 8 1 PowerFlow belts 73
2 8 2 Removal, belts 73
2 8 3 Assembly, belts 76
2 8 4 Replacing the front rollers and bearings, scraper adjustment 77
2 8 5 Replacing the rear rollers and bearings, scraper adjustment 79
2 8 6 Replacing and aligning the bearing housing, rear rollers 80
2 8 7 Belt tensioning and running-in 81
3 Reel 85
3 1 Reel, 18-30 ft 87
3 1 1 Removal 87
3 1 2 Assembly 88
3 1 3 Replacing the reel tine bar and plastic bearings 89
3 1 4 Replacing the guide rollers, eccentric, guide ring and bearings 90
3 1 5 Replacing the reel plates 91
3 1 6 Replacing the reel tube, bearings 91
3 2 Oil motor and chain drive, 18-30 ft 92
3 2 1 Replacing the oil motor 92
3 2 2 Replacing the flow divider 92
3 3 Hydraulic cylinders, 18-30 ft 93
3 3 1 Replacing the cylinder – reel up/down 93
3 3 2 Replacing the cylinder – reel forward/back 94
3 3 3 Reconditioning of hydraulic cylinders 94
3 4 Oil motor and chain drive, 35 ft 97
3 4 1 Replacement of oil motor, 35 ft 97
3 4 2 Replacing the flow divider 97
3 5 Hydraulic cylinders, 35 ft 98
3 5 1 Replacing the cylinder – reel forward/back 98
4 Main crop elevator 99
4 1 General 101
4 1 1 Main crop elevator, general 101
4 2 Main crop elevator 1 02
4 2 1 Removal of Crop Elevator 102
4 2 2 Fitting the crop elevator 103
4 2 3 Bearing block on machine frame 104
4 2 4 Replacing the lifting ram 104
4 2 5 Reconditioning the hydraulic cylinder 105
4 2 6 Replacing the cutting height preset sensor 106
4 3 Crop elevator chain 107
4 3 1 Crop elevator chain, general 107
4 3 2 Removing the crop elevator chain 107
4 3 3 Fitting the crop elevator chain 108
4 3 4 Replacement of slats 109
4 3 5 Replacing the slide rails in the crop elevator 109
4 3 6 Replacing the intermediate plate 110
4 4 Elevator chain top shaft 111
4 4 1 Removing the elevator chain top shaft 111
4 4 2 Fitting the elevator chain top shaft 112
4 4 3 Replacing the bearings 112
4 4 4 Replacing the sprockets and centre bearing 114
4 4 5 Replacing the shaft protection tube 117
4 MF9380 DELTA -EAME
D3118800M2- SIN 502000001 + SIN 502400001
MASSEY FERGUSON Table of contents
4 5 Elevator chain front shaft 118
4 5 1 Removing the elevator chain front shaft 118
4 5 2 Fitting the elevator chain front shaft 119
4 5 3 Replacing the shaft bearings 120
4 6 Elevator countershaft 121
4 6 1 Removing the elevator intermediate shaft 121
4 6 2 Fitting elevator intermediate shaft 122
4 7 Friction clutch and belt drive 123
4 7 1 Removal of friction clutch 123
4 7 2 Fitting the friction clutch 123
4 7 3 Reconditioning of the friction clutch 124
4 8 Adapter 125
4 8 1 Removal of adapter 125
4 8 2 Fitting the adapter 126
4 8 3 Replacing the levelling cylinder 126
4 8 4 Reconditioning the hydraulic cylinder 126
4 8 5 Replacing the angle sensor 127
4 9 Hydraulic reversing 128
4 9 1 Removal of hydraulics motor 128
4 9 2 Removing the hydraulic cylinder 129
5 Threshing unit 131
5 1 General 133
5 1 1 Threshing unit, general 133
5 2 Stone trap 134
5 2 1 Removal 134
5 2 2 Assembly 135
5 3 Concave 136
5 3 1 Removing the concave 136
5 3 2 Fitting the concave 137
5 3 3 Adjusting the concave laterally 137
5 3 4 Concave setting – initial setting 138
5 3 5 Replacing the lead-in plate 139
5 3 6 Replacing the shaft for concave setting 139
5 4 Threshing cylinder 141
5 4 1 Removing the threshing cylinder 141
5 4 2 Fitting the treshing cylinder 142
5 4 3 Replacing the bearings 143
5 4 4 Replacing the rasp bars and backing bars 144
5 4 5 Replacing the shaft and cylinder spiders 144
5 5 Cylinder variator – table clutch 146
5 5 1 Removal, hydraulic variator 146
5 5 2 Assembly, hydraulic variator 147
5 5 3 Reconditioning the hydraulic variator pulley 147
5 5 4 Removal, mechanical variator 149
5 5 5 Assembly, mechanical variator 149
5 5 6 Reconditioning the mechanical variator pulley 150
5 5 7 Removal, hydraulic table clutch 151
5 5 8 Fitting the hydraulic table clutch 152
5 5 9 Reconditioning the hydraulic table clutch 153
5 6 Rear beater 158
5 6 1 Removing the rear beater 158
5 6 2 Fitting the rear beater 159
5 7 Rear beater concave 160
5 7 1 Removing the rear beater concave 160
5 7 2 Fitting the rear beater concave 160
5 8 Rotor Feeder 161
5 8 1 Removal, Rotor Feeder 161
5 8 2 Fitting the Rotor Feeder 162
5 8 3 Replacing the bearings 163
5 8 4 Replacing deflector and distributor plates 164
MF9380 DELTA -EAME 5
D3118800M2 – SIN 502000001 + SIN 502400001
Table of contents MASSEY FERGUSON
5 9 Rotor Feeder concave 166
5 9 1 Removal, Rotor Feeder concave 166
5 9 2 Fitting the Rotor Feeder concave 166
6 Rotor unit 167
6 1 General 169
6 1 1 General 169
6 2 Rotor varistor 170
6 2 1 Removal, hydraulic variator 170
6 2 2 Assembly, hydraulic variator 171
6 2 3 Reconditioning the hydraulic variator pulley 172
6 2 4 Removal, mechanical variator 172
6 2 5 Assembly, mechanical variator 173
6 2 6 Reconditioning the mechanical variator pulley 173
6 2 7 Replacing and reconditioning the magnetic clutch 175
6 3 Shaft for mechanical varistor 177
6 3 1 Removal 177
6 3 2 Assembly 177
6 4 Right-angle gear 178
6 4 1 Removing the right-angle gear 178
6 4 2 Fitting the right-angle gear 179
6 5 Rotor 181
6 5 1 Removal, rotor 181
6 5 2 Fitting the rotor 182
6 5 3 Replacing the front bearing 183
6 5 4 Replacing the rear bearing 184
6 6 Rotor cage 185
6 6 1 Removal 185
6 6 2 Assembly 187
6 6 3 Replacing grate sections 187
7 Shaker shoe – Fanning mill 189
7 1 General 191
7 1 1 Shaker shoe – fanning mill, general 191
7 2 Fanning mill 192
7 2 1 Removing the fanning mill 192
7 2 2 Fitting the fanning mill 193
7 2 3 Replacing the fan blades 193
7 2 4 Replacing the fanning mill deflectors 194
7 2 5 Replacing the seals 195
7 3 Main grain pan frame 196
7 3 1 General 196
7 3 2 Removal, main grain pan frame 196
7 3 3 Fitting the main grain pan frame 197
7 3 4 Replacing the swivel arm and bearings 198
7 3 5 Replacing the seals 199
7 4 Second grain pan 200
7 4 1 Removal 200
7 4 2 Fitting the second grain pan 200
7 4 3 Replacing the swivel arm and bearings 201
7 4 4 Adjusting second grain pan 202
7 5 Top shaker shoe 204
7 5 1 Removing the top shaker shoe 204
7 5 2 Assembly 205
7 5 3 Replacing the swivel arm and bearings 206
7 5 4 Replacement of seals 207
7 5 5 Replacing and calibrating the actuator – sieves 207
7 6 Bottom shaker shoe 209
7 6 1 Removing the bottom shaker shoe 209
7 6 2 Assembly 210
7 6 3 Replacing the swivel arm and bearings 211
7 6 4 Replacing the seals 211
6 MF9380 DELTA -EAME
D3118800M2- SIN 502000001 + SIN 502400001
MASSEY FERGUSON Table of contents
7 6 5 Electric sieve setting – initial setting 211
7 7 Bottom augers 212
7 7 1 Removing the grain auger 212
7 7 2 Fitting the grain auger 212
7 7 3 Removing the returns bottom auger 213
7 7 4 Fitting the returns bottom auger 214
7 8 Eccentric drive 21 5
7 8 1 Removing the eccentric drive 215
7 8 2 Fitting the eccentric drive 216
7 8 3 Adjusting the connecting rod / aligning the shaker shoes 217
7 8 4 Replacing the connecting rod bearing 218
7 8 5 Replacing the bearings and eccentric shaft 219
7 9 Transmissions 220
7 9 1 Replacing and reconditioning the fanning mill variator 220
7 9 2 Adjusting the fanning mill variator 221
7 9 3 Replacing and reconditioning the counter drive 222
8 Elevators – augers 223
8 1 Tank filling elevator 225
8 1 1 Removing the tank filling elevator 225
8 1 2 Fitting the tank filling elevator 226
8 1 3 Replacing the top shaft, bearings and sprockets 227
8 1 4 Replacing the bottom sprocket 228
8 1 5 Replacing the elevator chain 229
8 2 Returns auger 230
8 2 1 Removing the returns auger 230
8 2 2 Fitting the returns auger 232
8 2 3 Replacing the top bearing 233
8 2 4 Removing and reconditioning the right-angle gear 233
8 3 De-awner 235
8 3 1 Removing the de-awner 235
8 3 2 Fitting the de-awner 235
8 4 Tank filling auger 236
8 4 1 Removing the pivotable part 236
8 4 2 Replacing the top bearing 236
8 4 3 Removing the fixed part bearing 237
8 4 4 Reconditioning the right-angle gear 238
8 5 Transmission 240
8 5 1 Replacing the countershaft and bearings 240
9 Engine 241
9 1 General 243
9 1 1 Engine, general 243
9 2 Replacing the engine 244
9 2 1 Removing the engine assembly 244
9 2 2 Fitting the engine assembly 247
10 Unloading auger – Grain tank 249
10 1 Moisture sensor 251
10 1 1 Removing the moisture sensor 251
11 Drive unit 253
11 1 Radiator – intercooler 255
11 1 1 Removal, combined radiator 255
11 1 2 Fitting, combined radiator 256
11 2 Hydraulic oil cooler 258
11 2 1 Removing the oil cooler 258
11 2 2 Fitting the oil cooler 258
11 3 Fuel cooler 259
11 3 1 Removing the fuel cooler 259
11 3 2 Fitting the fuel cooler 259
MF9380 DELTA -EAME 7
D3118800M2 – SIN 502000001 + SIN 502400001
Table of contents MASSEY FERGUSON
11 4 Condenser – air conditioning 260
11 4 1 Removing the condenser 260
11 4 2 Fitting the condenser 260
11 5 Rotary screen 261
11 5 1 Removing the rotary screen 261
11 5 2 Fitting the rotary screen 262
11 5 3 Adjusting the radiator cleaning plate 263
11 5 4 Reconditioning the countershaft drive 264
11 6 Dust aspirator 265
11 6 1 Removing the dust aspirator 265
11 6 2 Fitting the dust aspirator 265
11 6 3 Reconditioning the dust aspirator 266
11 7 Hydrostatic pump 267
11 7 1 Removing the hydrostatic pump 267
11 7 2 Fitting the hydrostatic pump 268
11 8 Auxiliary hydraulic pump 269
11 8 1 Removing the hydraulic pump 269
11 8 2 Fitting the hydraulic pump 269
11 9 Hydraulic oil tank 270
11 9 1 Removing the hydraulic oil tank 270
11 9 2 Fitting the hydraulic oil tank 270
11 10 Fuel tank 271
11 10 1 Removing the fuel tank 271
11 10 2 Fitting the fuel tank 272
11 10 3 Tank gauge 272
11 11 SCR system 273
11 11 1 Removing the DEF tank 273
11 11 2 Fitting the DEF tank 273
11 11 3 Removing the DEF catalytic converter 274
11 11 4 Fitting the D EF catalytic converter 275
11 11 5 Supply module 275
11 11 6 Dosing module 276
11 11 7 Tank sensor, DEF 276
11 12 Compressor – air conditioning 277
11 12 1 Removing the A/C compressor 277
11 12 2 Fitting the A/C compressor 277
11 13 Power take-off 278
11 13 1 Removing the power take-off 278
11 13 2 Fitting the power take-off 280
11 13 3 Replacing the clutch 280
11 13 4 Replacing the output shaft/bearings 281
12 Transmissions 283
8
12 1 General 285
12 1 1 Transmissions, General 285
12 2 Countershaft 286
12 2 1 Removing the countershaft 286
12 2 2 Fitting the countershaft 288
12 2 3 Replacing the bearings 288
12 3 Replacing the belts, right-hand side 289
12 3 1 Cutting table countershaft – knife drive, right side 35 ft 289
12 3 2 Elevator countershaft – hydraulic engine, reversing 289
12 3 3 Rear beater – counter drive, cylinder variator 290
12 3 4 Counter drive, variator – threshing cylinder 291
12 3 5 Rear beater – Rotor Feeder 292
12 3 6 Rear beater – fanning mill variator 293
12 3 7 Fanning mill variator – fanning mill 294
12 3 8 Countershaft – dust aspirator, rotary screen counter drive 294
12 3 9 Countershaft – countershaft 295
12 3 10 Countershaft – tank filling elevator, tank filling auger 295
12 3 11 Countershaft – returns augers 296
12 3 12 Rotary screen counter drive – rotary screen 297
MF9380 DELTA -EAME
D3118800M2- SIN 502000001 + SIN 502400001
12 3 13 Rotor countershaft – right-angle gear 297
Replacing the chains, right-hand side 298
12 4 1 Reel drive 298
12 4 2 Reel drive, 35 ft 299
Replacing the belts, left-hand side 300
12 5 1 Table countershaft – knife drive 300
12 5 2 Cutting table countershaft – knife drive, left side 35 ft 300
12 5 3 PTO shaft – table countershaft 301
12 5 4 Counter pulley – elevator countershaft 301
12 5 5 Rear beater – elevator chain top shaft – idler gear 302
12 5 6 Countershaft – rear beater 303
12 5 7 Engine – countershaft 304
12 5 8 Engine – unloading auger counter drive 1 306
12 5 9 Unloading auger counter drive 1 – unloading auger counter drive 2 309
12 5 10 Countershaft – counter drive, straw chopper 310
12 5 11 Counter drive, straw chopper – straw chopper 310
12 5 12 Rear beater – countershaft, shaker shoe drive 311
12 5 13 Countershaft, shaker shoe drive – eccentric shaft 311
12 5 14 Countershaft – hydraulic pump, chaff spreader 312
12 5 15 Engine – rotor countershaft 312
12 5 16 Rotor countershaft – hydraulic pump, Maxi Spreader 313
12 5 17 Engine – hydrostatic pump 314
Replacing the chains, left-hand side 315
12 6 1 Table countershaft – table auger 315
12 6 2 Cutting table countershaft – table auger, 35 ft 315
12 6 3 Table auger – belt rollers ( PowerFlow) 316
12 6 4 Table auger – belt rollers, 35 ft 316
12 6 5 Unloading auger counter drive 2 – bottom auger 317
1 3 Undercarriage 319
13 1 Auto Level final drive bracket 321
13 1 1 Removal 321
13 1 2 Assembly 322
13 1 3 Replacing the bushing 324
13 1 4 Replacing the hydraulic cylinder 325
13 1 5 Reconditioning of hydraulic cylinder 325
13 1 6 Adjusting the Auto Level potentiometer 326
13 2 Final drives 328
13 2 1 Removal 328
13 2 2 Assembly 329
13 2 3 Reconditioning the final drives 330
13 3 Gearbox 334
13 3 1 Removal 334
13 3 2 Assembly 335
13 3 3 Replacing the shifter cylinders and sensor 336
13 3 4 Adjusting the shifter cylinders and sensor 337
13 3 5 Replacing the lubrication pump 340
13 3 6 Replacing the shifter forks 341
13 3 7 Reconditioning the differential 342
13 3 8 Reconditioning the gearbox 345
13 4 Hydrostatic motor 349
13 4 1 Removal 349
13 4 2 Assembly 349
13 5 Brakes 351
13 5 1 Replacing the brake blocks 351
13 5 2 Replacing the brake discs 352
13 5 3 Bleeding the brakes 354
13 5 4 Replacing the parking brake shoes 354
13 5 5 Adjustment of hydraulic parking brake 355
MF9380 DELTA -EAME 9
D3118800M2 – SIN 502000001 + SIN 502400001
Table of contents MASSEY FERGUSON
14 Hydraulics 357
14 1 General 359
14 1 1 Hydraulics, general 359
14 1 2 Emptying and filling the hydrostatic system 359
14 1 3 Running in and bleeding the hydrostatic system 2WD 361
14 1 4 Running in and bleeding the hydrostatic system 4WD 363
14 1 5 Running in and bleeding the auxiliary hydraulics 365
14 2 Hydraulic diagrams 366
14 2 1 Standard Combines 366
14 2 2 Auto Level machines 375
14 3 Hydraulic components 386
14 3 1 Hydraulic valves 386
14 3 2 Hydraulic pumps 397
14 3 3 Hydraulic motors 404
14 4 Hydrostatic system 406
14 4 1 Transmission hydraulics 2WD 406
14 5 Gearshift 407
14 5 1 Gearshift 407
14 6 Parking brake 409
14 6 1 Parking brake 409
14 7 Auxiliary hydraulics 410
14 7 1 Auxiliary hydraulics, oil tank and oil cooler 410
14 8 Cutting table 412
14 8 1 Cutting table – hydraulics 412
14 9 Auto Level 41 5
14 9 1 Auto Level – hydraulics 415
14 10 Reel 417
14 10 1 Steering – hydraulics 417
14 11 Steering 421
14 11 1 Steering – hydraulics 421
14 12 Cutting table clutch 423
14 12 1 Cutting table engagement – hydraulics 423
14 13 Cylinder varistor 424
14 13 1 Cylinder variator – hydraulics 424
14 14 Rotor varistor 426
14 14 1 Rotor variator – hydraulics 426
14 15 Threshing unit 428
14 15 1 Threshing mechanism on/off – hydraulics 428
14 16 Unloading auger 429
14 16 1 Unloading auger out/in – hydraulics 429
14 16 2 Unloading auger on/off – hydraulics 431
14 17 Reversing 432
14 17 1 Reversing – hydraulics 432
14 18 Chaff spreader 434
14 18 1 Chaff spreader – hydraulics 434
14 19 Maxi Spreader 435
14 19 1 Maxi Spreader – hydraulics 435
1 5 Electrical system 437
1 0
15 1 General 439
15 1 1 Electrical system, general 439
15 2 Description of TechData 440
15 2 1 Description of TechData 440
15 3 CAN connections 441
15 3 1 CA N connections 441
15 4 Failure codes 444
15 4 1 Machine-related error codes 444
15 4 2 Engine-related error codes 453
15 5 Relays and fuses 480
15 5 1 Relays and fuses 480
15 6 Connectors 486
15 6 1 Front electric box 486
MF9380 DELTA -EAME
D3118800M2- SIN 502000001 + SIN 502400001
MASSEY FERGUSON Table of contents
15 6 2 Rear electric box 488
15 7 Diagrams overview 491
15 7 1 Diagrams overview 491
15 8 Wiring diagrams 496
15 8 1 Electric diagrams, Standard Combine 496
15 8 2 Electric diagrams Auto Level machine 533
15 9 Components 569
15 9 1 Components 569
16 Straw chopper 631
16 1 General 633
16 1 1 Replacing and calibrating the electric actuator – straw deflectors 633
16 2 Hydraulic pump – Maxi Spreader 634
16 2 1 Removing the hydraulic pump 634
16 2 2 Fitting the hydraulic pump 635
1 7 General assembly instructions 637
17 1 Fitting gib-head keys 639
17 1 1 Fitting gib-head keys 639
17 2 Fitting tightening pins 640
17 2 1 Fitting tightening pins 640
17 3 Fitting hydraulic pipes and screw connections 641
17 3 1 Fitting hydraulic pipes and screw connections 641
17 4 Fitting a flanged bearing with locking collar 643
17 4 1 Fitting a flanged bearing with locking collar 643
17 5 Fitting sliding bushings 644
17 5 1 Fitting sliding bushings 644
17 6 Removing the revolution sensor 645
17 6 1 Removing the revolution sensor 645
17 7 Fitting tightening rings 646
17 7 1 Fitting tightening rings 646
18 Miscellaneous data 647
18 1 General 649
18 1 1 Miscellaneous data, general 649
18 2 Speeds – adj ustment values 650
18 2 1 Speeds – adjustment values 650
18 3 Maintenance 651
18 3 1 Lubrication chart, intervals 651
18 3 2 Lubrication chart, right- and left-hand sides 654
18 3 3 Lubrication chart, front axles 658
18 3 4 Lubrication points, left-hand machine side 659
18 3 5 Lubrication points, right-hand machine side 678
18 3 6 Lubricants and operating fluids 692
18 3 7 Gear 694
Alphabetical index 697
MASSEY FERGUSON EU 9380 DELTA COMBINE SERIES SERVICE MANUAL PDF:
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