Massey Ferguson EU Tractor 5710 5711 6711 6712 6713 Workshop Service Manual – PDF DOWNLOAD

Description

Massey Ferguson EU Tractor 5710 5711 6711 6712 6713 Workshop Service Manual – PDF DOWNLOAD

DESCRIPTION:

Massey Ferguson EU Tractor 5710 5711 6711 6712 6713 Workshop Service Manual – PDF DOWNLOAD

Using the manual:
General
The purpose of this manual is to assist Dealers and Agents in the installation, servicing and repair of Massey Ferguson equipment. It is important to follow the methods shown and to use special tools in order to perform the operations within the times stated in the repair time schedule.

Service tools:
Where the use of a service tool is necessary to carry out an operation, the tool reference is mentioned with the relevant instruction. Tool drawings for makeshift tools are given at the end of the relevant sections.
Repairs and parts replacement:
During replacement operations, it is essential that only genuine Massey Ferguson parts are used. If non-genuine Massey Ferguson parts are fitted, the tractor warranty may be invalidated and tractor safety may be compromised. All Massey Ferguson parts are guaranteed by the manufacturer. Massey Ferguson Dealers and Agents are required to supply only genuine service parts. When carrying out repairs and fitting replacement parts and accessories, the following points are of particular importance:
– Legislation in certain countries prohibits the fitting of parts that do not comply with the tractor manufacturer’s specifications
– Torque wrench setting figures given in the workshop manual must be strictly respected
– Locking devices must be fitted where specified. If the efficiency of a locking device is impaired during disassembly, it must be replaced.

TABLE OF CONTENTS:

Massey Ferguson EU Tractor 5710 5711 6711 6712 6713 Workshop Service Manual – PDF DOWNLOAD

1 Introduction 1-1
1 1 General 1-5
1 1 1 Using the manual 1-5
1 1 2 M F5700 General Specifications 1-5
1 1 2 1 MF5708model 1-5
1 1 2 2 MF5709model 1-7
1 1 2 3 MF571 0 model 1-8
1 1 2 4 MF 571 1 model 1-1 0
1 1 3 M F6700 General Specifications 1-1 1
1 1 3 1 Model MF671 1 1-1 1
1 1 3 2 MF 671 2 model 1-1 3
1 1 3 3 Model MF671 3 1-1 4
1 1 4 M F5700 Capacities and dimensions 1-1 5
1 1 4 1 Capacities 1-1 5
1 1 4 2 Dimensions and weights 1-1 6
1 1 4 3 Attachment points for 3-cylinder engines 1-1 6
1 1 4 4 Attachment points for 4-cylinder engines 1-1 8
1 1 5 MF6700 Capacities and dimensions 1-1 9
1 1 5 1 Capacities 1-1 9
1 1 5 2 Dimensions and weights 1-2 0
1 1 5 3 Attachment points for 4-cylinder engines 1-2 0
1 1 6 Conversion table 1-2 1
1 1 7 Tightening torques 1-2 3
1 1 7 1 Tightening torques for screws and nuts 1-2 3
1 1 7 2 Tightening torques for hydraulic unions 1-2 7
1 1 8 Retaining compounds and sealing products 1-3 0
1 2 Error codes 1 -32
1 2 1 Error codes 1-3 2
1 3 Fuse box, electrical diagrams, harnesses and hydraulics diagrams 1 -37
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1 3 1 Fuse box 1-3 7
1 3 1 1 Main fuse box 1-3 7
1 3 1 2 Additional fuse box 1-4 8
1 3 1 3 Fuse box on the side of the battery 1-52
1 3 2 AGCO Power – Tier 2 – Mechanical shuttle 1-59
1 3 2 1 AGCO Power Tier 2 – Mechanical shuttle/Summary 1-59
1 3 2 2 AGCO Power Tier 2 – Mechanical shuttle/Electrical power supply without
battery isolator 1-60
1 3 2 3 AGCO Power Tier 2 – Mechanical shuttle/Electrical power supply with
battery isolator 1-61
1 3 2 4 AGCO Power Tier 2 – Mechanical shuttle/Instrument panel 1-62
1 3 2 5 AGCO Power Tier 2 – Mechanical shuttle/Engine 1-63
1 3 2 6 AGCO Power Tier 2 – Mechanical shuttle/Linkage 1-64
1 3 2 7 AGCO Power Tier 2 – Mechanical shuttle/Rear PTO 1-65
1 3 2 8 AGCO Power Tier 2 – Mechanical shuttle/PowerShuttle 1-66
1 3 2 9 AGCO Power Tier 2 – Mechanical shuttle/PowerShuttle 1-67
1 3 2 1 0 AGCO Power Tier 2 – Mechanical shuttle/Lighting 1-68
1 3 2 1 1 AGCO Power Tier 2 – Mechanical shuttle/Lighting 2 (ISO) 1-69
1 3 2 1 2 AGCO Power Tier 2 – Mechanical shuttle/Lighting 2 (SAE) 1-70
1 3 2 1 3 AGCO Power Tier 2 – Mechanical shuttle/Trailer connector (ISO) 1-71
1 3 2 1 4 AGCO Power Tier 2 – Mechanical shuttle/Trailer connector (SAE) 1-72
1 3 2 1 5 AGCO Power Tier 2 – Mechanical shuttle/Work lights 1-73
1 3 2 1 6 AGCO Power Tier 2 – Mechanical shuttle/Power socket (ISO) 1-74
Table of contents
1 3 2 1 7 AGCO Power Tier 2 – Mechanical shuttle/Power socket (SAE) 1-7 5
1 3 2 1 8 AGCO Power Tier 2 – Mechanical shuttle/Front loader 1-76
1 3 2 1 9 AGCO Power Tier 2 – Mechanical shuttle/Linkage console 1-77
1 3 2 20 AGCO Power Tier 2 – Mechanical shuttle/Transmission 1-78
1 3 2 2 1 AGCO Power Tier 2 – Mechanical shuttle/Transmission 2 1-79
1 3 2 2 2 AGCO Power Tier 2 – Mechanical shuttle/Earth 1-80
1 3 3 AGCO Power – Tier 2 – PowerShuttle 1-81
1 3 3 1 AGCO Power Tier 2 – PowerShuttle/Summary 1-81
1 3 3 2 AGCO Power Tier 2 – PowerShuttle/Electrical power supply without
battery isolator 1-83
1 3 3 3 AGCO Power Tier 2 – PowerShuttle/Electrical power supply with battery
isolator 1-83
1 3 3 4 AGCO Power Tier 2 – PowerShuttle/lnstrument panel 1-84
1 3 3 5 AGCO Power Tier 2 – PowerShuttle/Engine 1-85
1 3 3 6 AGCO Power Tier 2 – PowerShuttle/Linkage 1-86
1 3 3 7 AGCO Power Tier 2 – PowerShuttle/Rear PTO 1-87
1 3 3 8 AGCO Power Tier 2 – PowerShuttle/PowerShuttle 1-88
1 3 3 9 AGCO Power Tier 2 – PowerShuttle/PowerShuttle 1-89
1 3 3 10 AGCO Power Tier 2 – PowerShuttle/Lighting 1-90
1 3 3 1 1 AGCO Power Tier 2 – PowerShuttle/Lighting 2 (ISO) 1-91
1 3 3 1 2 AGCO Power Tier 2 – PowerShuttle/Lighting 2 (SAE) 1-92
1 3 3 1 3 AGCO Power Tier 2 – PowerShuttle/Trailer connector (ISO) 1-93
1 3 3 1 4 AGCO Power Tier 2 – PowerShuttle/Trailer connector (SAE) 1-94
1 3 3 1 5 AGCO Power Tier 2 – PowerShuttle/Work lights 1-9 5
1 3 3 1 6 AGCO Power Tier 2 – PowerShuttle/Power socket (ISO) 1-96
1 3 3 1 7 AGCO Power Tier 2 – PowerShuttle/Power socket (SAE) 1-97
1 3 3 1 8 AGCO Power Tier 2 – PowerShuttle/Front loader 1-98
1 3 3 1 9 AGCO Power Tier 2 – PowerShuttle/Linkage console 1-99
1 3 3 20 AGCO Power Tier 2 – PowerShuttle/Transmission 1-100
1 3 3 2 1 AGCO Power Tier 2 – PowerShuttle/Transmission 2 1-10 1
1 3 3 2 2 AGCO Power Tier 2, PowerShuttle/Earth 1-102
1 3 4 AGCO Power – Tier 3 – Mechanical reverse shuttle 1-1 0 3
1 3 4 1 AGCO Power Tier 3 – Mechanical reverse shuttle/Summary 1-103
1 3 4 2 AGCO Power Tier 3 – Mechanical reverse shuttle/Electrical power supply
with battery isolator 1-10 5
1 3 4 3 AGCO Power Tier 3 – Mechanical reverse shuttle/Electrical power supply
without battery isolator 1-10 5
1 3 4 4 AGCO Power Tier 3 – Mechanical reverse shuttle/Instrument panel 1-106
1 3 4 5 AGCO Power Tier 3 – Mechanical reverse shuttle/Engine 1-107
1 3 4 6 AGCO Power Tier 3 – Mechanical reverse shuttle/Engine 2 1-108
1 3 4 7 AGCO Power Tier 3 – Mechanical reverse shuttle/Linkage 1-109
1 3 4 8 AGCO Power Tier 3 – Mechanical reverse shuttle/Rear PTO 1-1 10
1 3 4 9 AGCO Power Tier 3 – Mechanical reverse shuttle/PowerShuttle 1-1 1 1
1 3 4 10 AGCO Power Tier 3 – Mechanical reverse shuttle/PowerShuttle 2 1-1 1 2
1 3 4 1 1 AGCO Power Tier 3 – Mechanical reverse shuttle/Lighting 1-1 1 3
1 3 4 1 2 AGCO Power Tier 3 – Mechanical reverse shuttle/Lighting 2 (ISO) 1-1 1 4
1 3 4 1 3 AGCO Power Tier 3 – Mechanical reverse shuttle/Lighting 2 (SAE) 1-1 1 5
1 3 4 1 4 AGCO Power Tier 3 – Mechanical reverse shuttle/Trailer connector (ISO)
1-1 1 6
1 3 4 1 5 AGCO Power Tier 3 – Mechanical reverse shuttle/Trailer connector (SAE)
1-1 1 7
1 3 4 1 6 AGCO Power Tier 3 – Mechanical reverse shuttle/Work lights 1-1 1 8
1 3 4 1 7 AGCO Power Tier 3 – Mechanical reverse shuttle/Power socket (ISO) 1-1 1 9
1 3 4 1 8 AGCO Power Tier 3 – Mechanical reverse shuttle/Power socket (SAE) 1-1 20
1 3 4 1 9 AGCO Power Tier 3 – Mechanical reverse shuttle/Front loader 1-1 2 1
1 3 4 20 AGCO Power Tier 3 – Mechanical reverse shuttle/Linkage console 1-1 2 2
1 3 4 2 1 AGCO Power Tier 3 – Mechanical reverse shuttle/Transmission 1-12 3
1 3 4 2 2 AGCO Power Tier 3 – Mechanical reverse shuttle/Transmission 2 1-12 4
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Table of contents
1 3 4 2 3 AGCO Power Tier 3 – Mechanical reverse shuttle/Earth 1-1 2 5
1 3 5 AGCO Power – Tier 3 – PowerShuttle 1-1 2 6
1 3 5 1 AGCO Power Tier 3 – PowerShuttle/Summary 1-1 2 6
1 3 5 2 AGCO Power Tier 3 – PowerShuttle/Electrical power supply with battery
isolator 1-1 2 8
1 3 5 3 AGCO Power Tier 3 – PowerShuttle/Electrical power supply without
battery isolator 1-1 2 8
1 3 5 4 AGCO Power Tier 3 – PowerShuttle/lnstrument panel 1-1 2 9
1 3 5 5 AGCO Power Tier 3 – PowerShuttle/Engine 1-1 3 0
1 3 5 6 AGCO Power Tier 3 – Mechanical reverse shuttle/Engine 2 1-1 3 1
1 3 5 7 AGCO Power Tier 3 – PowerShuttle/Linkage 1-1 3 2
1 3 5 8 AGCO Power Tier 3 – PowerShuttle/Rear PTO 1-1 3 3
1 3 5 9 AGCO Power Tier 3 – PowerShuttle/PowerShuttle 1-1 3 4
1 3 5 10 AGCO Power Tier 3 – PowerShuttle/PowerShuttle 2 1-1 3 5
1 3 5 1 1 AGCO Power Tier 3 – PowerShuttle/Lighting 1-1 3 6
1 3 5 1 2 AGCO Power Tier 3 – PowerShuttle/Lighting 2 (ISO) 1-1 3 7
1 3 5 1 3 AGCO Power Tier 3 – PowerShuttle/Lighting 2 (SAE) 1-1 3 8
1 3 5 1 4 AGCO Power Tier 3 – PowerShuttle/Trailer connector (ISO) 1-1 3 9
1 3 5 1 5 AGCO Power Tier 3 – PowerShuttle/Trailer connector (SAE) 1-1 4 0
1 3 5 1 6 AGCO Power Tier 3 – PowerShuttle/Work lights 1-1 4 1
1 3 5 1 7 AGCO Power Tier 3 – PowerShuttle/Power socket (ISO) 1-1 4 2
1 3 5 1 8 AGCO Power Tier 3 – PowerShuttle/Power socket (SAE) 1-1 4 3
1 3 5 1 9 AGCO Power Tier 3 – PowerShuttle/Front loader 1-1 4 4
1 3 5 20 AGCO Power Tier 3 – PowerShuttle/Linkage console 1-1 4 5
1 3 5 2 1 AGCO Power Tier 3 – PowerShuttle/Transmission 1-1 4 6
1 3 5 2 2 AGCO Power Tier 3 – PowerShuttle/Transmission 2 1-1 4 7
1 3 5 2 3 AGCO Power Tier 3 – PowerShuttle/Earth 1-1 4 8
1 3 6 AGCO Power – Tier 4f – Mechanical shuttle 1-1 4 9
1 3 6 1 AGCO Power Tier 4f – Mechanical shuttle/Summary 1-1 4 9
1 3 6 2 AGCO Power Tier 4 f – Mechanical shuttle/Electrical power supply without
battery isolator 1-1 5 1
1 3 6 3 AGCO Power Tier 4f – Mechanical shuttle/Electrical power supply with
battery isolator 1-1 5 1
1 3 6 4 AGCO Power Tier 4f – Mechanical shuttle/Instrument panel 1-1 5 2
1 3 6 5 AGCO Power Tier 4f – Mechanical shuttle/Engine 1-1 5 3
1 3 6 6 AGCO Power Tier 4f -Mechanical shuttle/Engine 2 1- 1 5 4
1 3 6 7 AGCO Power Tier 4f -Mechanical shuttle/Engine 3 1- 1 5 5
1 3 6 8 AGCO Power Tier 4f – Mechanical shuttle/Linkage 1-1 5 6
1 3 6 9 AGCO Power Tier 4 f – Mechanical shuttle/Rear PTO 1-1 5 7
1 3 6 10 AGCO Power Tier 4 f – Mechanical shuttle/PowerShuttle 1-1 5 8
1 3 6 1 1 AGCO Power Tier 4f – Mechanical shuttle/PowerShuttle 1-1 5 9
1 3 6 1 2 AGCO Power Tier 4f – Mechanical shuttle/Lighting 1-1 60
1 3 6 1 3 AGCO Power Tier 4f – Mechanical shuttle/Lighting 2 (ISO) 1-1 6 1
1 3 6 1 4 AGCO Power Tier 4f – Mechanical shuttle/Lighting 2 (SAE) 1-1 6 2
1 3 6 1 5 AGCO Power Tier 4f -Mechanical shuttle/Trailer connector (ISO) 1- 1 6 3
1 3 6 1 6 AGCO Power Tier 4f – Mechanical shuttle/Trailer connector (SAE) 1-1 6 4
1 3 6 1 7 AGCO Power Tier 4f – Mechanical shuttle/Work lights 1-1 6 5
1 3 6 1 8 AGCO Power Tier 4f – Mechanical shuttle/Power socket (ISO) 1-1 6 6
1 3 6 1 9 AGCO Power Tier 4 f – Mechanical shuttle/Power socket (SAE) 1-1 6 7
1 3 6 20 AGCO Power Tier 4 f – Mechanical shuttle/Front loader 1-1 6 8
1 3 6 2 1 AGCO Power Tier 4f – Mechanical shuttle/Linkage console 1-1 6 9
1 3 6 2 2 AGCO Power Tier 4f – Mechanical shuttle/Transmission 1-1 70
1 3 6 2 3 AGCO Power Tier 4f – Mechanical shuttle/Transmission 2 1-1 71
1 3 6 2 4 AGCO Power Tier 4f – Mechanical shuttle/Earth 1-1 7 2
1 3 7 AGCO Power – Tier 4f – PowerShuttle 1-1 73
1 3 7 1 AGCO Power Tier 4 f – PowerShuttle/Summary 1-1 73
1 3 7 2 AGCO Power Tier 4f – PowerShuttle/Electrical power supply without
battery isolator 1-1 7 5
Table of contents
1 3 7 3 AGCO Power Tier 4f – PowerShuttle/Electrical power supply with battery
isolator 1-1 7 5
1 3 7 4 AGCO Power Tier 4 f – PowerShuttle/lnstrument panel 1-1 76
1 3 7 5 AGCO Power Tier 4f – PowerShuttle/Engine 1-1 77
1 3 7 6 AGCO Power Tier 4f – PowerShuttle/Engine 2 1-1 78
1 3 7 7 AGCO Power Tier 4f – PowerShuttle/Engine 3 1-1 79
1 3 7 8 AGCO Power Tier 4f – PowerShuttle/Linkage 1-1 80
1 3 7 9 AGCO Power Tier 4f -PowerShuttle/Rear PTO 1-1 81
1 3 7 10 AGCO Power Tier 4f -PowerShuttle/PowerShuttle 1-1 82
1 3 7 1 1 AGCO Power Tier 4f -PowerShuttle/PowerShuttle 1-1 83
1 3 7 1 2 AGCO Power Tier 4f -PowerShuttle/Lighting 1-1 84
1 3 7 1 3 AGCO Power Tier 4f – PowerShuttle/Lighting 2 (ISO) 1-1 85
1 3 7 1 4 AGCO Power Tier 4f -PowerShuttle/Lighting 2 (SAE) 1-1 86
1 3 7 1 5 AGCO Power Tier 4f -PowerShuttle/Trailer connector (ISO) 1-1 87
1 3 7 1 6 AGCO Power Tier 4f -PowerShuttle/Trailer connector (SAE) 1-1 88
1 3 7 1 7 AGCO Power Tier 4f -PowerShuttleNVork lights 1- 1 89
1 3 7 18 AGCO Power Tier 4f -PowerShuttle/Power socket (ISO) 1-190
1 3 7 19 AGCO Power Tier 4f -PowerShuttle/Power socket (SAE) 1-191
1 3 7 20 AGCO Power Tier 4f -PowerShuttle/Front loader 1-192
1 3 7 2 1 AGCO Power Tier 4f – PowerShuttle/Linkage console 1-1 93
1 3 7 2 2 AGCO Power Tier 4f – PowerShuttle/Transmission 1-1 94
1 3 7 2 3 AGCO Power Tier 4f – PowerShuttle/Transmission 2 1-1 9 5
1 3 7 2 4 AGCO Power Tier 4f -PowerShuttle/Earth 1-196
1 4 Adjustments, bleeding and calibrations 1-199
1 4 1 Bleeding 1-1 99
1 4 1 1 Bleeding the trailer brake circuit 1-1 99
1 4 2 Calibrations 1-200
1 4 2 1 List of calibration procedures 1-200
1 4 2 2 Calibrating the clutch pedal 1-200
1 4 2 3 Forward speed calibration 1-20 1
1 4 2 4 Calibrating the linkage controls – version with cab 1-20 2
1 4 2 5 PowerShuttle transmission calibration 1-20 4
1 4 2 6 PowerShuttle transmission calibration errors 1-20 5
1 4 2 7 Calibrating the rear linkage – version without cab and standard linkage
console 1-206
1 4 2 8 Linkage calibration faults 1-208
2 Separation of assemblies 2-1
2 1 Separation of assemblies 2-3
2 1 1 Removing/Refitting the engine cover 2-3
2 1 1 1 Removing and refitting the engine cover 2-3
2 1 2 Removing/Refitting the front axle 2-4
2 1 2 1 Removing/Refitting the front axle 2-4
2 1 3 Removing/Refitting the platform 2-6
2 1 3 1 Removing and refitting the platform 2-6
2 1 4 Removing/Refitting the front support 2-10
2 1 4 1 Removing/Refitting the front support 2-10
2 1 5 Removing/Refitting the engine -gearbox assembly 2-1 3
2 1 5 1 Removing/Refitting the engine -gearbox assembly 2-1 3
2 1 6 Removing/Refitting the gearbox – rear axle assembly 2-1 6
2 1 6 1 Removing/Refitting the gearbox – rear axle assembly 2-1 6
3 Clutch 3-1
3 1 Mechanical clutch 3-3
3 1 1 General 3-3
3 1 1 1 General 3-3
3 1 1 2 Operating principle of the mechanical clutch 3-3
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Table of contents
3 1 2 Layout of components 3-7
3 1 2 1 Hydraulic clutch control 3-7
3 1 3 Adjustments, bleeding and calibration 3-9
3 1 3 1 Checking the sealing of the hydraulic clutch control 3-9
3 1 3 2 Checking the PTO shaft damper 3-1 1
3 1 4 Disassembly/reassembly 3-1 2
3 1 4 1 Removing the mechanical clutch 3-1 2
3 1 4 2 Refitting the mechanical clutch 3-1 3
3 1 4 3 Removing the hydraulic clutch control 3-1 4
3 1 4 4 Refitting the hydraulic clutch control 3-1 5
3 1 4 5 Disassembling the hydraulic clutch control 3-1 6
3 1 4 6 Reassembling the hydraulic clutch control 3-1 8
3 1 5 Service tools 3-2 3
3 1 5 1 Mechanical clutch 3-2 3
4 Engine 4-1
4 1 AGCO Power Tier 2/Tier 3 engine 4-3
4 2 AGCO Power Tier 4F engine 4-4
4 2 1 Introduction 4-4
4 2 1 1 Safety instructions 4-4
4 2 1 2 To the user 4-5
4 2 1 3 Engine construction 4-9
4 2 2 Specifications 4-1 9
4 2 2 1 Technical data 4-1 9
4 2 2 2 Tightening torques 4-2 5
4 2 2 3 Special tools 4-2 6
4 2 2 4 Liquid quality requirements 4-2 9
4 2 2 5 Terminal diagram 4-3 2
4 2 3 Maintenance 4-3 5
4 2 3 1 Cylinder block 4-3 5
4 2 3 2 Cylinder head 4-3 8
4 2 3 3 Valve mechanism 4-4 3
4 2 3 4 Crankshaft 4-4 7
4 2 3 5 Connecting rods and pistons 4-5 1
4 2 3 6 Counterbalance in 4 cylinder engines 4-5 5
4 2 3 7 Timing gear assembly 4-5 7
4 2 3 8 Lubrication system 4-60
4 2 3 9 Cooling system 4-6 2
4 2 3 10 Air control system maintenance 4-6 5
4 2 3 1 1 Fuel system 4-6 8
4 2 3 1 2 SCR system 4-74
4 2 3 1 3 Engine control system 4-89
5 Gearbox 5-1
5 1 Mechanical reverse shuttle 5-3
5 1 1 General 5-3
5 1 1 1 General 5-3
5 1 1 2 Operating principle of the synchronized mechanical reverse shuttle 5-3
5 1 1 3 Principle of operation of the single-cone synchronisers 5-5
5 1 2 Layout of components 5-7
5 1 2 1 Layout of components 5-7
5 1 3 Adjustments, bleeding and calibrations 5-9
5 1 3 1 Checking the shaft input clearance 5-9
5 1 3 2 Shimming the layshaft 5-1 2
5 1 4 Disassembly/reassembly 5-1 4
5 1 4 1 Removing and refitting the mechanical reverse shuttle 5-1 4
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Table of contents
5 1 4 2 Removing and refitting the primary shaft of the mechanical reverse
shuttle 5-20
5 2 PowerShuttle 5-22
5 2 1 General 5-2 2
5 2 1 1 General 5-2 2
5 2 1 2 PowerShuttle operating principle 5-2 2
5 2 2 Layout of components 5-3 0
5 2 2 1 Layout of components – PowerShuttle 5-3 0
5 2 3 Adjustments, bleeding and calibrations 5-3 2
5 2 3 1 Shimming the reverse gear shaft 5-3 2
5 2 4 Disassembly/reassembly 5-3 3
5 2 4 1 Removing and refitting the PowerShuttle 5-3 3
5 2 4 2 Complete disassembly of the PowerShuttle 5-3 9
5 2 4 3 Complete reassembly of the PowerShuttle 5-4 9
5 2 4 4 Disassembly of the forward clutch system 5-5 9
5 2 4 5 Reassembly of the forward clutch system 5-6 4
5 2 4 6 Disassembly of the reverse clutch system 5-6 8
5 2 4 7 Reassembly of the reverse clutch system 5-7 5
5 2 5 Service tools 5-80
5 2 5 1 PowerShuttle 5-80
5 3 1 2 x 1 2 synchro gearbox with mechanical reverse shuttle 5-81
5 3 1 General 5-81
5 3 1 1 General 5-81
5 3 2 Layout of components 5-83
5 3 2 1 Location of components – Gearbox 5-83
5 3 2 2 Location of components – tightening torque, sealing product and
threadlock 5-85
5 3 3 Layout of components 5-87
5 3 3 1 Location of components – Tightening torque, sealing product and
threadlock 5-87
5 3 3 2 Location of components – Positioning of forks 5-88
5 3 3 3 Layout of components – Synchronizer 5-89
5 3 3 4 1 2-ratio control module 5-90
5 3 4 Adjustments, bleeding and calibrations 5-91
5 3 4 1 Adjustment of the screw on the ratio selection module 5-91
5 3 4 2 Shimming the tapered roller bearings of the double gear wheel of the
primary shaft 5-91
5 3 4 3 Shimming the primary and secondary shafts 5-93
5 3 4 4 Checking the shift forks 5-98
5 3 4 5 Checking the single-cone synchroniser 5-99
5 3 4 6 Checking the double-cone synchroniser 5-10 3
5 3 5 Disassembly/reassembly 5-10 5
5 3 5 1 Removing and refitting the ratio selection module 5-10 5
5 3 5 2 Disassembling the ratio selection module 5-107
5 3 5 3 Reassembling the ratio selection module 5-1 10
5 3 5 4 Removing and refitting the primary and secondary shafts 5-1 10
5 3 5 5 Disassembling and reassembling the primary shaft 5-1 1 7
5 3 5 6 Disassembling/reassembling the secondary shaft 5-1 2 8
5 3 5 7 Disassembling/reassembling the hare/tortoise assembly 5-1 3 4
5 3 6 Service tools 5-1 4 3
5 3 6 1 Service tools 5-1 4 3
5 4 1 2×1 2 Synchro gearbox with PowerShuttle 5-144
5 4 1 General 5-1 4 4
5 4 1 1 General 5-1 4 4
5 4 2 Layout of components 5-1 4 5
5 4 2 1 Location of components – Gearbox 5-1 4 5
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Table of contents
5 4 2 2 Location of components – tightening torque, sealing product and
threadlock 5-1 4 7
5 4 3 Layout of components 5-1 4 9
5 4 3 1 Location of components – Tightening torque, sealing product and
threadlock 5-1 4 9
5 4 3 2 Location of components – Positioning of forks 5-1 50
5 4 3 3 Layout of components -Synchronizer 5-1 5 1
5 4 3 4 1 2-ratio control module 5-1 5 2
5 4 4 Adjustments, bleeding and calibrations 5-1 5 3
5 4 4 1 Adjustment of the screw on the ratio selection module 5-1 5 3
5 4 4 2 Shimming the tapered roller bearings of the double gear wheel of the
primary shaft 5-1 5 3
5 4 4 3 Shimming the primary and secondary shafts 5-1 5 5
5 4 4 4 Checking the shift forks 5-1 60
5 4 4 5 Checking the single-cone synchroniser 5-1 6 1
5 4 4 6 Checking the double-cone synchroniser 5-1 6 5
5 4 5 Disassembly/reassembly 5-1 6 7
5 4 5 1 Removing and refitting the ratio selection module 5-1 6 7
5 4 5 2 Disassembling the ratio selection module 5-1 6 9
5 4 5 3 Reassembling the ratio selection module 5-1 7 2
5 4 5 4 Removing and refitting the primary and secondary shafts 5-1 7 2
5 4 5 5 Disassembling and reassembling the primary shaft 5-1 79
5 4 5 6 Disassembling/reassembling the secondary shaft 5-1 90
5 4 5 7 Disassembling/reassembling the hare/tortoise assembly 5-1 96
5 4 6 Service tools 5-20 5
5 4 6 1 Service tools 5-20 5
6 Rear Axle 6-1
6 1 General 6-5
6 2 Principles of operation 6-6
6 3 Layout of components 6-7
6 3 1 View of the assembly 6-7
6 3 2 View of the GLA 5 2 trumpet housing 6-8
6 4 Adjustments, bleeding and calibrations 6-9
6 4 1 Shimming the planet gears 6-9
6 4 2 Shimming the tapered roller bearings of the axle shaft 6-1 2
6 4 2 1 Preparing for shimming 6-1 2
6 4 2 2 Shimming 6-1 7
6 5 Disassembly/reassembly 6 -19
6 5 1 Specifications 6-1 9
6 5 2 Removing and refitting the trumpet housing assembly 6-2 1
6 5 2 1 Refitting 6-2 3
6 5 3 Removing/refitting and disassembling/reassembling the planet carrier 6-2 4
6 5 3 1 Preliminary steps 6-2 5
6 5 3 2 Removal 6-2 6
6 5 3 3 Disassembly 6-2 7
6 5 3 4 Reassembly 6-2 7
6 5 3 5 Refitting 6-2 8
6 5 3 6 Final step 6-2 9
6 5 4 Replacing tapered roller bearings and seals 6-2 9
6 5 4 1 Reassembly 6-3 1
6 5 5 Replacing a stud on the flanged axle shaft 6-3 2
6 6 Service tools 6 -33
6 6 1 General 6-3 3
6 6 2 GPA 50/Final drives – Service tools 6-3 3
6 7 General 6 -34
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6 8 Principles of operation 6 -35
6 9 Layout of components 6 -36
6 9 1 View of the assembly 6-3 6
6 9 2 View of GPA 5 4 trumpet housing 6-3 7
6 1 0 Adjustments, bleeding and calibrations 6 -38
6 10 1 Shimming the planet gears 6-3 8
6 10 2 Shimming the tapered roller bearings of the axle shaft 6-4 1
6 10 2 1 Preparing for shimming 6-4 1
6 10 2 2 Shimming 6-4 5
6 1 1 Disassembly/reassembly 6-47
6 1 1 1 Specifications 6-4 7
6 1 1 2 Removing the trumpet housing assembly 6-4 9
6 1 1 2 1 Refitting the trumpet housing assembly 6-5 1
6 1 1 3 Removing the final drive ring gear 6-5 3
6 1 1 3 1 Refitting the final drive crown wheel 6-5 4
6 1 1 4 Removing/refitting and disassembling/reassembling the planet carrier 6-5 4
6 1 1 4 1 Preliminary steps 6-5 6
6 1 1 4 2 Removal 6-5 7
6 1 1 4 3 Disassembly 6-5 8
6 1 1 4 4 Reassembly 6-5 8
6 1 1 4 5 Refitting 6-5 9
6 1 1 4 6 Final step 6-60
6 1 1 5 Disassembly 6-6 1
6 1 1 5 1 Reassembly (see Fig 5 7 ) 6-6 3
6 1 1 6 Replacing a stud on the flanged axle shaft 6-6 4
6 1 2 Service tools 6 -65
6 1 2 1 General 6-6 5
6 1 2 2 GPA 50/Final drives – SeNice tools 6-6 5
6 1 3 GPA50/Crown wheel and pinion 6 -66
6 1 3 1 General 6-6 6
6 1 3 1 1 General 6-6 6
6 1 3 1 2 Principles of operation 6-6 8
6 1 3 1 3 Electronic part 6-71
6 1 3 1 4 Logic of engagement of the differential 6-73
6 1 3 1 5 Mechanical part of the differential 6-74
6 1 3 1 6 Hydraulic part of the differential 6-74
6 1 3 2 Layout of components 6-76
6 1 3 2 1 Pinion and rear differential mechanism – Cross-section view 6-76
6 1 3 3 Adjustments, bleeding and calibration 6-79
6 1 3 3 1 Adjusting the pinion taper distance in the center housing 6-79
6 1 3 3 2 Adjusting the preload of the tapered bearings of the pinion 6-81
6 1 3 3 3 Adjusting and checking the backlash between the crown wheel and the
pinion 6-84
6 1 3 3 4 Procedure for shimming the preload of the tapered bearings of the
differential 6-87
6 1 3 3 5 Crown wheel and pinion/Procedure for shimming the preload of the
tapered bearings of the differential by dimension 6-89
6 1 3 4 Disassembly/reassembly 6-90
6 1 3 4 1 Specifications 6-90
6 1 3 4 2 Removing and refitting the right-hand support and the mobile dog clutch
for the rear differential unit/crown wheel assembly 6-91
6 1 3 4 3 Removing and refitting the rear differential unit/crown wheel assembly 6-96
6 1 3 4 4 Removing and refitting the ring gear 6-99
6 1 3 4 5 Removing and refitting the planet gears and sun gears 6-10 2
6 1 3 4 6 Removing and refitting the pinion 6-106
6 1 3 5 SeNice tools 6-1 1 2
6 1 3 5 1 SeNice tools 6-1 1 2
ACT0019190
Table of contents
6 1 4 GPA50/Hydraulic tractor braking 6-115
6 14 1 General 6-115
6 14 1 1 General 6-115
6 14 1 2 Principles of operation 6-117
6 14 2 Electrical and hydraulics diagrams 6-120
6 14 2 1 Electrical diagrams 6-120
6 14 3 Layout of components 6-12 1
6 14 3 1 View of main brake system assembly 6-12 1
6 14 3 2 View of hand brake system assembly 6-12 2
6 14 3 3 Exploded view of brake system (hydraulic control) 6-12 2
6 14 3 4 View of the master cylinders 6-12 4
6 14 4 Adjustments, bleeding and calibration 6-12 4
6 14 4 1 Adjusting the main brakes 6-12 4
6 14 4 2 Adjusting the brake sensors on the master cylinders 6-12 6
6 14 4 3 Bleeding the main brake system 6-12 6
6 14 4 4 Adjusting the hand brake 6-12 7
6 14 5 Disassembly/reassembly 6-128
6 14 5 1 Removing/refitting a hydraulic unit 6-128
6 14 5 2 Removing and refitting the disks and intermediate plates of a brake
mechanism 6-13 3
6 14 6 Service tools 6-13 7
6 14 6 1 Hydraulic tractor braking 6-13 7
6 1 5 GPA50/Hydraulic trailer braking 6-138
6 15 1 General 6-138
6 15 1 1 General 6-138
6 15 1 2 Principles of operation 6-139
6 15 2 Electrical and hydraulics diagrams 6-14 2
6 15 2 1 Electrical diagrams 6-14 2
6 15 3 Layout of components 6-14 3
6 15 3 1 View of the assembly 6-14 3
6 15 3 2 Blown-up view 6-14 5
6 15 4 Tests and diagnostics 6-14 6
6 15 4 1 Checking the trailer brake valve 6-14 6
6 15 5 Adjustments, bleeding and calibration 6-149
6 15 5 1 Bleeding the trailer brake circuit 6-149
6 15 6 Disassembly/reassembly 6-150
6 15 6 1 Removing and refitting the brake valve 6-150
6 15 6 2 Disassembling/reassembling the brake valve 6-15 1
6 1 6 GPA50/Linkage and hitch 6-154
6 16 1 General 6-15 4
6 16 1 1 General 6-15 4
6 16 1 2 Principles of operation 6-15 5
6 16 1 3 Overall operation 6-15 7
6 16 2 Layout of components 6-16 6
6 16 2 1 View of the assembly 6 – 16 6
6 16 2 2 Blown-up view 6-16 7
6 16 2 3 View of GPA 50 lift arm assembly 6-16 7
6 16 2 4 View of draft sensor assembly (top link) 6-168
6 16 2 5 View of draft sensor assembly (lift arm) 6-170
6 16 2 6 Overview of the linkage valve ( 5 7 I/ min) 6-173
6 16 2 7 Overview of the linkage valve (98 I/min) 6-175
6 16 3 Adjustments, bleeding and calibrations 6-177
6 16 3 1 Procedure to adjust the linkage position sensor 6-177
6 16 3 2 Calibrating the linkage controls -version with cab 6-177
6 16 4 Disassembly/reassembly 6-179
6 16 4 1 Removing and refitting the single arm (with draft sensor on the top link) 6-179
ACT0019190
Table of contents
6 1 6 4 2 Removing and refitting the single arm (with draft sensor on the lift arms)
6-1 86
6 1 6 4 3 Removing/refitting the linkage valve 6-1 91
6 1 6 5 Service tools 6-1 94
6 1 6 5 1 Linkage and hitch 6-1 94
6 17 GPA50/Wheels and hubs 6-1 95
6 1 7 1 General 6-1 9 5
6 1 7 1 1 General 6-1 9 5
6 1 7 2 Layout of components 6-1 9 5
6 1 7 2 1 Layout of components 6-1 95
6 1 7 3 Adjustments, bleeding and calibration 6-1 96
6 1 7 3 1 Tightening torque 6-1 96
6 1 7 3 2 Track width adjustment 6-200
6 1 7 4 Disassembly/reassembly 6-201
6 1 7 4 1 Disassembly/reassembly 6-201
7 Power take-off 7-1
7 1 General 7-3
7 1 1 Overall operation 7-3
7 1 1 1 PTO operating principle 7-3
7 1 2 Electrical part 7-3
7 1 2 1 Electronic part 7-3
7 1 2 2 Management of the PTO clutch solenoid valve 7-4
7 1 2 3 Safety part 7-6
7 1 3 Mechanical part 7-8
7 1 3 1 Mechanical part 7-8
7 1 4 Hydraulic part 7-8
7 1 4 1 Hydraulic part 7-8
7 2 Clutch 7-1 1
7 2 1 General 7-1 1
7 2 1 1 General 7-1 1
7 2 1 2 Principles of operation 7-1 1
7 2 1 3 Gerotor module 7-1 3
7 2 2 Layout of components 7-1 4
7 2 2 1 View of the assembly 7-1 4
7 2 3 Disassembly/reassembly 7-1 5
7 2 3 1 Disassembling/reassembling the PTO clutch 7-1 5
7 2 3 2 Disassembling/reassembling the Gerotor module 7-1 9
7 3 One-speed gearbox 7-23
7 3 1 General 7-2 3
7 3 1 1 General 7-2 3
7 3 1 2 Principles of operation 7-2 3
7 3 2 Layout of components 7-2 5
7 3 2 1 View of the assembly 7-2 5
7 3 3 Adjustments, bleeding and calibration 7-2 6
7 3 3 1 Shimming the tapered roller bearings of the primary shaft 7-2 6
7 3 3 2 Shimming the tapered roller bearings of the secondary shaft 7-2 7
7 3 4 Disassembly/reassembly 7-28
7 3 4 1 Disassembling the PTO unit 7-2 8
7 3 4 2 Refitting the PTO unit 7-3 1
7 3 5 Service tools 7-3 4
7 3 5 1 One-speed gearbox 7-3 4
7 4 2-speed gearbox 7-3 5
7 4 1 General 7-3 5
7 4 1 1 General 7-3 5
7 4 2 Layout of components 7-3 8
7 4 2 1 View of the assembly 7-3 8
ACT0019190
Table of contents
7 4 2 2 Blown-up view 7-4 1
7 4 2 3 Identification of ports 7-4 4
7 4 2 4 Kinematics 7-4 5
7 4 3 Adjustments, bleeding and calibrations 7-4 7
7 4 3 1 Shimming shafts of the rear PTO with two electrohydraulic speeds 7-4 7
7 4 4 Disassembly/reassembly 7-5 2
7 4 4 1 Specifications 7-5 2
7 4 4 2 Removing/refitting and disassembling/reassembling the rear PTO with
two electrohydraulic speeds 7-5 3
7 4 5 Service tools 7-77
7 4 5 1 General 7-77
7 4 5 2 GPA 50/Rear PTO with two electrohydraulic speeds – Service tools 7-77
7 5 3-speed gearbox 7 -80
7 5 1 General 7-80
7 5 1 1 General 7-80
7 5 1 2 Principles of operation 7-81
7 5 2 Layout of components 7-83
7 5 2 1 Layout of components 7-83
7 5 2 2 View of the assembly 7-84
7 5 2 3 Blown-up view 7-86
7 5 2 4 Identification of ports 7-87
7 5 2 5 Kinematics 7-89
7 5 3 Adjustments, bleeding and calibrations 7-92
7 5 3 1 Preparation for shaft shimming 7-92
7 5 4 Disassembly/reassembly 7-96
7 5 4 1 Specifications 7-96
7 5 4 2 Preliminary steps 7-97
7 5 5 Service tools 7-1 1 7
7 5 5 1 General 7-1 1 7
7 5 5 2 GPA 50/Rear PTO with three electrohydraulic speeds – Service tools 7-1 1 7
8 Front axle 8-1
8 1 Four-wheel drive clutch 8-3
8 1 1 General 8-3
8 1 1 1 General 8-3
8 1 1 2 Principles of operation 8-5
8 1 2 Layout of components 8-9
8 1 2 1 Layout of the 4-wheel drive clutch components 8-9
8 1 2 2 Exploded view of the four-wheel drive clutch mechanism 8-10
8 1 3 Adjustments, bleeding and calibrations 8-1 1
8 1 3 1 Shimming the four-wheel drive clutch 8-1 1
8 1 4 Disassembly/reassembly 8-1 2
8 1 4 1 Removing the four-wheel drive clutch assembly 8-1 2
8 1 4 2 Disassembly of the four-wheel drive clutch 8-1 4
8 1 4 3 Reassembly of the four-wheel drive clutch 8-1 7
8 1 4 4 Refitting the four-wheel drive clutch assembly 8-20
8 1 4 5 Extracting and fitting the ball bearing 8-2 3
8 1 4 6 Extracting and fitting the hydraulic ring 8-2 4
9 Hydraulics 9-1
9 1 Open Center 57 I/min 9-5
9 1 1 General 9-5
9 1 1 1 Description of the hydraulic system 9-5
9 1 1 2 Specifications 9-7
9 1 2 Layout of components 9-7
9 1 2 1 Layout of components 9-7
9 1 3 Topic title-diag ref/Hydraulic diagrams 9-9
ACT0019190
Table of contents
9 1 3 1 Hydraulic diagram 5 7 I/min with mechanical shuttle 9-9
9 1 3 2 Hydraulic diagram 5 7 I/min with PowerShuttle 9-10
9 2 57 I/min Open Center/Right-hand cover plate 9-1 3
9 2 1 General 9-1 3
9 2 1 1 General 9-1 3
9 2 2 Layout of components 9-1 3
9 2 2 1 View of the right-hand hydraulic cover plate 9-1 3
9 2 2 2 Location of components – Inside view 9-1 4
9 2 2 3 Right-hand Cover -Tightening torque and application of Loctite 9-1 6
9 2 3 Disassembly/reassembly 9-1 7
9 2 3 1 Removing and refitting the right-hand hydraulic cover plate 9-1 7
9 3 57 I/min Open Center/Left-hand cover plate 9- 1 9
9 3 1 General 9-1 9
9 3 1 1 General 9-1 9
9 3 2 Layout of components 9-1 9
9 3 2 1 Layout of components 9-1 9
9 3 3 Disassembly/reassembly 9-20
9 3 3 1 Removing/refitting the left-hand cover plate 9-20
9 4 57 I/min Open Center/Hydraulic pump 9-2 1
9 4 1 General 9-2 1
9 4 1 1 General 9-2 1
9 4 1 2 Principles of operation 9-2 1
9 4 2 Layout of components 9-2 2
9 4 2 1 View of the assembly 9-2 2
9 4 3 Tests and diagnostics 9-2 3
9 4 3 1 General 9-2 3
9 4 3 2 Equipment pump flow check ( 5 7 I/min Open Center system) 9-2 3
9 4 3 3 Checking the steering pump flow rate 9-2 5
9 4 4 Disassembly/reassembly 9-2 6
9 4 4 1 Removing and refitting the hydraulic pumps (right-hand cover plate) 9-2 6
9 5 57 I/min Open Center/Pressure-limiting valve 9-29
9 5 1 General 9-2 9
9 5 1 1 General 9-2 9
9 5 1 2 Principles of operation 9-2 9
9 5 2 Layout of components 9-3 0
9 5 2 1 View of the assembly 9-3 0
9 5 3 Tests and diagnostics 9-3 1
9 5 3 1 General 9-3 1
9 5 3 2 Checking the maximum pressure of the high-pressure system 9-3 1
9 5 4 Disassembly/reassembly 9-3 2
9 5 4 1 Disassembling/reassembling the pressure relief valve 9-3 2
9 6 57 I/min Open Center/21-bar valve 9-34
9 6 1 General 9-3 4
9 6 1 1 General 9-3 4
9 6 1 2 Principles of operation 9-3 4
9 6 2 Layout of components 9-3 5
9 6 2 1 View of the assembly 9-3 5
9 6 2 2 Layout of the 2 1-bar solenoid valve components 9-3 5
9 6 3 Tests and diagnostics 9-3 6
9 6 3 1 Checking the adjustment of the 2 1-bar valve 9-3 6
9 6 3 2 Checking the clutches and slave devices for leaks 9-3 7
9 6 3 3 Check for clutch and slave device load losses 9-3 8
9 6 4 Disassembly/reassembly 9-3 9
9 6 4 1 Removing and refitting the 2 1 bar valve 9-3 9
9 6 4 2 Removing and refitting the 2 1-bar solenoid valve bracket 9-4 0
9 7 57 I/min Open Center/Spool valve 9-42
9 7 1 General 9-4 2
ACT0019190
Table of contents
9 7 1 1 General 9-4 2
9 7 1 2 Available spool valves 9-4 2
9 7 1 3 Flow divider 9-4 4
9 7 1 4 Principles of operation 9-4 4
9 7 2 Layout of components 9-4 5
9 7 2 1 View of the assembly 9-4 5
9 7 3 Tests and diagnostics 9-4 5
9 7 3 1 General 9-4 5
9 7 3 2 Checking the flow divider 9-4 6
9 7 3 3 Checking the Kick-out pressure 9-4 7
9 7 4 Disassembly/reassembly 9-4 7
9 7 4 1 Removing and refitting the auxiliary spool valves 9-4 7
9 8 Open Center 98 I/min 9-50
9 8 1 General 9-50
9 8 1 1 Description of the hydraulic system 9-50
9 8 1 2 Specifications 9-52
9 8 2 Layout of components 9-5 3
9 8 2 1 Layout of components 9-5 3
9 8 3 Topic title-diag ref/Hydraulic diagrams 9-5 7
9 8 3 1 Hydraulics diagram 98 I/min with mechanical reverse shuttle 9-5 7
9 8 3 2 Hydraulics diagram 98 I/min with mechanical reverse shuttle 9-5 8
9 9 9 8 I/min Open Center/Right-hand cover plate 9-61
9 9 1 General 9-6 1
9 9 1 1 General 9-6 1
9 9 2 Layout of components 9-6 1
9 9 2 1 Layout of components 9-6 1
9 9 2 2 Layout of components 9-62
9 9 2 3 Right-hand Cover – Tightening torque and application of Loctite 9-6 4
9 9 3 Disassembly/reassembly 9-6 5
9 9 3 1 Removing and refitting the right-hand hydraulic cover plate 9-6 5
9 10 98 I/min Open Center/Left-hand cover plate 9 -67
9 10 1 General 9-6 7
9 10 1 1 General 9-6 7
9 10 2 Layout of components 9-6 7
9 10 2 1 Layout of components 9-6 7
9 10 2 2 Layout of components – Tightening torque and application of Loctite 9-6 9
9 10 3 Disassembly/reassembly 9-6 9
9 10 3 1 Removing and refitting the left-hand cover plate 9-6 9
9 11 98 I/min Open Center/Hydraulic pump 9-71
9 1 1 1 General 9-71
9 1 1 1 1 General 9-71
9 1 1 1 2 Principles of operation 9-71
9 1 1 2 Layout of components 9-71
9 1 1 2 1 Layout of hydraulic pump components (left-hand cover plate) 9-71
9 1 1 2 2 Layout of components – right-hand hydraulic pump 9-72
9 1 1 3 Test and diagnostic 9-73
9 1 1 3 1 General 9-73
9 1 1 3 2 Equipment pump flow check (98 I/min Open Center system) 9-74
9 1 1 3 3 Checking the steering pump flow rate 9-77
9 1 1 4 Disassembly/reassembly 9-78
9 1 1 4 1 Removing and refitting the hydraulic pumps (right-hand cover plate) 9-78
9 1 1 4 2 Removing and refitting the hydraulic pump (left-hand cover plate) 9-80
9 12 98 I/min Open Center/Pressure-limiting valve 9 -82
9 1 2 1 General 9-82
9 1 2 1 1 General 9-82
9 1 2 1 2 Principles of operation 9-82
9 1 2 2 Layout of components 9-83
ACT0019190
Table of contents
9 1 2 2 1 View of the assembly 9-83
9 1 2 3 Test and diagnostics 9-84
9 1 2 3 1 General 9-84
9 1 2 3 2 Equipment pump flow check (98 I/min Open Center system) 9-84
9 1 2 4 Disassembly/reassembly 9-87
9 1 2 4 1 Disassembling/reassembling the pressure relief valve 9-87
9 1 2 4 2 Removing and refitting the pressure-limiting valve (left-hand cover plate)
9-87
9 13 98 I/min Open Center/21 -bar valve 9 -89
9 1 3 1 General 9-89
9 1 3 1 1 General 9-89
9 1 3 1 2 Principles of operation 9-89
9 1 3 2 Layout of components 9-90
9 1 3 2 1 View of the assembly 9-90
9 1 3 2 2 Layout of components of 2 1-bar solenoid valves 9-90
9 1 3 3 Tests and diagnostics 9-91
9 1 3 3 1 Checking the adjustment of the 2 1-bar valve 9-91
9 1 3 3 2 Checking the clutches and slave devices for leaks 9-92
9 1 3 3 3 Check for clutch and slave device load losses 9-93
9 1 3 4 Disassembly/reassembly 9-94
9 1 3 4 1 Removing and refitting the 2 1 bar valve 9-94
9 1 3 4 2 Removing and refitting the 2 1-bar solenoid valve bracket 9-9 5
9 14 98 I/min Open Center/Pump coupling valve 9 -97
9 1 4 1 General 9-97
9 1 4 1 1 General 9-97
9 1 4 1 2 Principles of operation 9-97
9 1 4 2 Layout of components 9-99
9 1 4 2 1 Layout of components 9-99
9 1 4 3 Disassembly/reassembly 9-99
9 1 4 3 1 Removing and refitting the pump coupling valve 9-99
9 1 5 98 I/min Open Center/Spool valve 9-101
9 1 5 1 General 9-101
9 1 5 1 1 General 9-101
9 1 5 1 2 Available spool valves 9-101
9 1 5 1 3 Flow divider 9-103
9 1 5 1 4 Principles of operation 9-103
9 1 5 2 Layout of components 9-104
9 1 5 2 1 View of the assembly 9-104
9 1 5 3 Tests and diagnostics 9-104
9 1 5 3 1 General 9-104
9 1 5 3 2 Checking the flow divider 9-10 5
9 1 5 3 3 Checking the Kick-out pressure 9-106
9 1 5 4 Disassembly/reassembly 9-106
9 1 5 4 1 Removing and refitting the auxiliary spool valves 9-106
1 0 Electricity 1 0-1
1 0 1 Electrical system 1 0-3
10 1 1 General 10-3
1 0 2 Alternator 1 0-5
10 2 1 Tests and diagnostics 10-5
10 2 1 1 Alternator connections 10-5
10 2 1 2 Preliminary checks 10-5
10 2 1 3 Check the alternator wiring 10-5
10 2 1 4 Check the load current and regulated voltage 10-6
10 2 1 5 Check the maximum output of the alternator 10-6
10 2 1 6 Looking for a voltage drop in the insulated circuit 10-6
10 2 1 7 Looking for a voltage drop in the earth circuit 10-6
ACT0019190
Table of contents
10 2 1 8 General 10-7
10 2 1 9 Checking the brushes, springs and slip rings 10-8
10 2 2 Disassembly/reassembly 10-8
10 2 2 1 Removing the alternato r 10-8
10 2 2 2 Refitting the alte rnator 10-15
1 0 3 Starter 1 0-17
10 3 1 General 10-17
10 3 1 1 Principles of ope ration 10-17
10 3 2 Tests and diagnostics 10-18
10 3 2 1 Test p rocedure 10-18
10 3 3 Disassembly/reassembly 10-19
10 3 3 1 Removing/refitting of the starter 10-19
1 0 4 Battery 1 0-22
10 4 1 General 10-2 2
10 4 1 1 Description and use 10-2 2
10 4 1 2 Maintenance 10-2 2
10 4 2 Tests and diagnostics 10-2 3
10 4 2 1 Test p rocedure 10-2 3
10 4 3 Disassembly/reassembly 10-2 4
10 4 3 1 Removing/refitting the battery 10-2 4
1 1 Electronics 1 1-1
1 1 1 Error codes 1 1-5
11 1 1 E rror codes : gene ral 11-5
11 1 1 1 Description of e rror code format 11-5
11 1 2 E rror codes : inst rument panel 11-6
11 1 2 1 Erro rcode 0 X 70 11-6
11 1 2 2 Erro rcode 0 X 71 11-6
11 1 2 3 Erro rcode 0 X 72 11-7
11 1 2 4 Erro rcode 0 X 73 11-7
11 1 2 5 Erro rcode 0 X 74 11-7
11 1 2 6 Erro rcode 0 X 75 11-7
11 1 3 E rror codes : t ransmission 11-8
11 1 3 1 E rro r code 4 X 03 11-8
11 1 3 2 E rro rc ode 4 X 04 11-8
11 1 3 3 E rro r code 4 X 09 11-8
11 1 3 4 E rro r code 4 X 10 11-8
11 1 3 5 Erro rc ode 4 X 11 11-9
11 1 3 6 Erro rc ode 4 X 13 11-9
11 1 3 7 Erro rcode 4 X 14 11-9
11 1 3 8 Erro rc ode 4 X 15 11-9
11 1 3 9 Erro rc ode 4 X 16 11-9
11 1 3 10 Error code 4 X 17 11-10
11 1 3 11 Error code 4 X 40 11-10
11 1 3 12 Error code 4 X 5 5 11-10
11 1 3 13 Error code 4 X 8 5 11-10
11 1 3 14 Error code 4 X 90 11-11
11 1 3 15 Error code 4 X 9 1 11-11
11 1 3 16 Error code 4 X 9 2 11-11
11 1 3 17 Error code 4 X 0A 11-11
11 1 3 18 Error code 4 X 0B 11-12
11 1 3 19 Error code 4 X 0C 11-12
11 1 3 20 Error code 4 X 0 D 11-12
11 1 3 2 1 Error code 4 X 0 E 11-12
11 1 3 2 2 Er ror code 4 X 0 F 11-12
11 1 3 2 3 Error code 4 X 2 C 11-13
11 1 3 2 4 Error code 4 X A 2 11-13
Error code 4 X A 7 11-13
Error code 4 X C0 11-13
Error code 4 X C 1 11-13
Error code 4 X C 2 11-14
Error code 4 X C 3 11-14
Error code 4 X E D 11-14
E rror code 4 X F D 11-14
E rror code 4 X F E 11-15
E rror code 4 X F F 11-15
11 1 4 Front axle and di fferential lock e rror codes 11-15
11 1 4 1 Error code 5 X 3 3 11-15
11 1 4 2 Error code 5 X 5 3 11-15
11 1 5 Live PT O 11-16
11 1 5 1 Erro r code 6 X 04 11-16
11 1 5 2 Erro r code 6 X 06 11-16
11 1 5 3 Error code 6 X 07 11-16
11 1 5 4 Error code 6 X 08 11-16
11 1 5 5 Error code 6 X 09 11-17
11 1 5 6 Erro r code 6 X 1 E 11-17
11 1 5 7 Error code 6 X 4A 11-17
11 1 5 8 Error code 6 X 4 B 11-17
11 1 5 9 Erro r code 6 X 4 C 11-17
11 1 5 10 Error code 6 X 4 D 11-18
11 1 5 11 Error code 6 X 4 E 11-18
11 1 5 12 Error code 6 X E 2 11-18
11 1 5 13 Error code 6 X E 7 11-18
11 1 6 Rear linkage 11-19
11 1 6 1 Erro r code 8 X 12 11-19
11 1 6 2 Erro rcode 8 X 16 11-19
11 1 6 3 Error code 8 X 18 11-19
11 1 6 4 Error code 8 X 2 2 11-19
11 1 6 5 Error code 8 X 2 3 11-20
11 1 6 6 Erro r code 8 X 2 7 11-20
11 1 6 7 Error code 8 X 28 11-20
11 1 6 8 Error code 8 X 29 11-20
11 1 6 9 Error code 8 X 3 2 11-20
11 1 6 10 Error code 8 X 5 1 11-2 1
11 1 6 11 Error code 8 X 60 11-2 1
11 1 6 12 Error code 8 X 6 1 11-2 1
11 1 6 13 Error code 8 X 70 11-2 1
11 1 6 14 Error code 8 X 1A 11-2 2
11 1 6 15 Error code 8 X 1 B 11-2 2
11 1 6 16 Error code 8 X 2 B 11-2 2
11 1 6 17 Error code 8 X A0 11-2 2
11 1 6 18 Error code 8 X A 1 11-2 2
11 1 6 19 Error code 8 X B 4 11-2 3
11 1 6 20 E rror code 8 X B 6 11-2 3
1 1 2 Compon ent fi les 1 1 – 24
11 2 1 X5 – 4-wheel d rive solenoid valve -description 11-2 4
11 2 2 X5 – 4-wheel d rive solenoid valve -test 11-2 4
11 2 3 X6 – Di fferential lock solenoid valve -description 11-2 5
11 2 4 X6 – Di fferential lock solenoid valve -test 11-2 6
11 2 5 X7 – Rea r PT O solenoid valve -description 11-2 7
11 2 6 X7- Rea r PT O solenoid valve -test 11-28
11 2 7 X19 – Transmission hyd raulic oil temperature sensor -desc ription 11-28
11 2 8 X19 – Transmission hyd raulic oil temperature sensor -test 11-30
11 2 9 X20 – Transmission filte r blockage sensor -description 11-3 1
11 2 10 X20 – T ransmission filter blockage senso r -test 11-3 1
ACT0019190
Table of contents
1 1 2 1 1 X 2 7- Rear linkage solenoid valve -description 1 1-3 2
1 1 2 1 2 X 2 7- Rear linkage solenoid valve -test 1 1-3 4
1 1 2 1 3 X 28- Solenoid valve for rear linkage lifting/lowering selection -description 1 1-3 5
1 1 2 1 4 X 28- Solenoid valve for rear linkage lifting/lowering selection -test 1 1-3 7
1 1 2 1 5 X 3 0 – Rear linkage position sensor – description 1 1-3 8
1 1 2 1 6 X 3 0 – Rear linkage position sensor – test 1 1-3 9
1 1 2 1 7 X 3 2 – Top link draft sensor – description 1 1-4 0
1 1 2 1 8 X 3 2 – Top link draft sensor – test 1 1-4 1
1 1 2 1 9 X 5 5 – Instrument panel – description 1 1-4 2
1 1 2 20 X 5 6 – PowerShuttle lever – description 1 1-4 4
1 1 2 2 1 X 5 6 – PowerShuttle lever – test 1 1-4 5
1 1 2 2 2 X 5 8 -Windscreen wiper and direction indicator control unit – description 1 1-4 8
1 1 2 2 3 X 6 6 – Left-hand brake pedal sensor – description 1 1-4 9
1 1 2 2 4 X 6 6 – Left-hand brake pedal sensor – test 1 1-50
1 1 2 2 5 X 6 7 – Right-hand brake pedal sensor – description 1 1-5 1
1 1 2 2 6 X 6 7 – Right-hand brake pedal sensor – test 1 1-5 2
1 1 2 2 7 X68- Clutch pedal sensor -description 1 1-5 4
1 1 2 28 X68- Clutch pedal sensor -test 1 1-5 6
1 1 2 2 9 X 71 – Throttle pedal sensor – description 1 1-60
1 1 2 3 0 X 71 – Throttle pedal sensor – test 1 1-6 1
1 1 2 3 1 X97 -Linkage lifting/lowering switch on left-hand fender -description 1 1-6 2
1 1 2 3 2 X97 – Linkage lifting/lowering switch on left-hand fender – test 1 1-6 3
1 1 2 3 3 X1 28- Rear PTO engagement switch -description 1 1-6 3
1 1 2 3 4 X 1 3 6 – Differential lock switch – description 1 1-6 5
1 1 2 3 5 X1 3 7- 4-wheel drive switch -description 1 1-6 6
1 1 2 3 6 X1 3 8- Hazard warning lights indicator light and switch -description 1 1-6 7
1 1 2 3 7 X 1 5 2 – Start switch – description 1 1-6 8
1 1 2 3 8 X 1 77 – Linkage controller – description 1 1-6 9
1 1 2 3 9 X 1 83 – Diagnostics connector (tractor CAN/engine auxiliary CAN) – description 1 1-71
1 1 2 40 X 1 97 – Diesel fuel gage – description 1 1-72
1 1 2 4 1 X 3 0 2 -Switch for preselected engine speed A – description 1 1-73
1 1 2 4 2 X 3 6 3 – Rear linkage lifting/lowering/quick soil engagement switch – description
1 1-74
1 1 2 4 3 X 3 6 3 – Rear linkage lifting/lowering/quick soil engagement switch – test 1 1-76
1 1 2 4 4 X 4 70 – Operator presence in seat switch – description 1 1-76
1 1 2 4 5 X 4 70 – Operator presence in seat switch – test 1 1-78
1 1 2 4 6 X 4 81 – Engine speed sensor – description 1 1-78
1 1 2 4 7 X 4 81 – Engine speed sensor – test 1 1-79
1 1 2 4 8 X 4 82 – Theoretical forward speed sensor – description 1 1-80
1 1 2 4 9 X 4 82 – Theoretical forward speed sensor – test 1 1-81
1 1 2 50 X 4 83 – Intermediate speed sensor – description 1 1-81
1 1 2 5 1 X 4 83 – Intermediate speed sensor – test 1 1-82
1 1 2 5 2 X 4 93 – Lubrication switch – description 1 1-83
1 1 2 5 3 X 4 93 – Lubrication switch – test 1 1-84
1 1 2 5 4 X 4 98 – PTO brake solenoid valve – description 1 1-84
1 1 2 5 5 X 4 98 – PTO brake solenoid valve – test 1 1-86
1 1 2 5 6 X 5 5 6 – Forward solenoid valve – description 1 1-87
1 1 2 5 7 X 5 5 6 – Forward solenoid valve – test 1 1-87
1 1 2 5 8 X 5 5 7 – Reverse solenoid valve – description 1 1-88
1 1 2 59 X 5 5 7 – Reverse solenoid valve – test 1 1-89
1 1 2 60 X 594 – AgCommand™ unit – description 1 1-89
1 1 2 6 1 X6 18- Parking brake sensor -description 1 1-90
1 1 2 6 2 X 6 5 2 – Hazard warning light unit – description 1 1-91
1 1 2 6 3 X 74 0 – Rear work lights switch – description 1 1-93
1 1 2 6 4 X 7 4 1 – Front work lights switch – description 1 1-93
1 1 2 6 5 X 74 2 – Rotary beacon switch – description 1 1-94
1 1 2 6 6 X 74 3 – UP/DOWN navigation switch – description 1 1-9 5
1 1 2 6 7 X 74 4 –/+ navigation switch – description 1 1-96
ACT0019190
Table of con tents
1 1 2 6 8 X 7 4 6 – Safety start switch – description 1 1-97
1 1 2 6 9 X 7 4 7 – PowerShuttle response potentiometer – description 1 1-98
1 1 2 70 X 7 4 7 – PowerShuttle response potentiometer – test 1 1-100
1 1 2 71 X 7 50 – Rear-linkage intermix potentiometer – description 1 1-100
1 1 2 7 2 X 7 50 – Rear-linkage intermix potentiometer – test 1 1-10 2
1 1 2 73 X 7 5 1 – Rear-linkage height/depth adjustment potentiometer – description 1 1-10 3
1 1 2 74 X 7 5 1 – Rear-linkage height/depth adjustment potentiometer – test 1 1-10 5
1 1 2 7 5 X 771 – Transmission controller – description 1 1-106
1 1 2 76 X 776 – Rear PTO end-fitting speed sensor – description 1 1-108
1 1 2 77 X 776 – Rear PTO end-fitting speed sensor – test 1 1-1 10
1 1 2 78 X897 – Rear-linkage raised position adjustment potentiometer – description 1 1-1 1 1
1 1 2 79 X897 – Rear-linkage raised position adjustment potentiometer – test 1 1-1 1 2
1 1 2 80 X898 – Rear-linkage lowering speed adjustment potentiometer – description 1 1-1 1 3
1 1 2 81 X898 – Rear-linkage lowering speed adjustment potentiometer – test 1 1-1 1 5
1 1 2 82 X906 – Quick declutching switch – description 1 1-1 1 5
1 1 2 83 X906 -Quick declutching switch -test 1 1-1 1 6
1 1 2 84 X93 4 – Rear-linkage active transport control button 1 1-1 1 7
11 3 Setting parameters 1 1 -1 1 9
1 1 3 1 Label code description 1 1-1 19
1 1 3 2 Configuring the label codes using EDT 1 1-1 20
1 1 3 3 Configuring the label codes using the instrument panel 1 1-1 20
1 1 3 4 Setting the table of constants parameters 1 1-1 2 3
1 1 3 5 Setting the engine and maintenance hours parameters 1 1-1 2 3
1 1 3 6 Clearing an Autotronic 7 1 1-1 2 3
1 1 3 7 Navigation shared by the different parameters 1 1-1 2 4
1 1 3 8 Obtaining an authorisation code 1 1-1 2 5
1 1 3 9 Creating an authorisation code as factory product support 1 1-1 2 5
11 4 Diagnostic files 1 1 -1 29
1 1 4 1 Diagnostic file: program -parameters 1 1-1 29
1 1 4 2 Diagnostic file: program -parameters -calibrations 1 1-1 29
1 1 4 3 Diagnostic file: component 1 1-1 2 9
1 1 4 4 Diagnostic file: fuses -program -parameters -calibrations 1 1-1 29
1 1 4 5 Diagnostic file: fuses – component – harness 1 1-1 2 9
1 1 4 6 Diagnostic file: fuses – calibrations – component – controller power supply –
harness 1 1-1 2 9
1 1 4 7 Diagnostic file: fuses -component -controller power supply -harness 1 1-1 30
1 1 4 8 Diagnostic file: fuses -program -parameters -CAN -component -harness 1 1-1 30
1 1 4 9 Diagnostic file: fuses -CAN -harness -component 1 1-1 30
1 1 4 10 Diagnostic file : Error code 8 X 50 and 8 X 5 1 1 1-1 3 0
1 1 4 1 1 Diagnostic file : Error code 0 X 4 1 1 1-1 3 1
1 1 4 1 2 Diagnostic file : Error code 0 X 4 2 1 1-1 3 1
1 1 4 1 3 Diagnostic file : Error code 0 X 4 5 1 1-1 3 1
11 5 Generic procedures 1 1 -1 32
1 1 5 1 List of generic procedures 1 1-1 3 2
1 1 5 2 Checking the insulation of a harness 1 1- 1 3 2
1 1 5 3 Checking the continuity of a harness 1 1-1 3 2
1 1 5 4 Checking the CAN network 1 1-1 3 4
1 1 5 5 Checking a harness 1 1-1 3 6
1 1 5 6 Measuring a voltage 1 1-1 3 6
1 1 5 7 Measuring the resistance of a component 1 1-1 3 7
1 1 5 8 Measuring current 1 1-1 3 7
1 1 5 9 Hook-on ammeter procedure 1 1-1 3 7
1 1 5 10 Ammeter procedure 1 1-1 3 8
12 Operator environment 1 2-1
12 1 Operator’s seat 1 2-3
1 2 1 1 General 1 2-3
ACT0019190
Table of contents
1 2 1 1 1 General 1 2-3
1 2 1 2 Layout of components 1 2-6
1 2 1 2 1 View of the ROPS 1 2-6
1 2 1 2 2 FOPS roof 1 2-7
1 2 1 3 Disassembly/reassembly 1 2-7
1 2 1 3 1 Removing and refitting the safety cab 1 2-7
1 2 2 Seat 1 2-9
1 2 2 1 General 12-9
1 2 2 1 1 General 12-9
1 2 2 2 Layout of components 1 2-1 1
1 2 2 2 1 Exploded view 1 2-1 1
1 2 2 3 Disassembly/reassembly 1 2-1 2
1 2 2 3 1 Removing the seat 1 2-1 2
1 2 2 3 2 Reassembly 1 2-1 5

MASSEY FERGUSON EU TRACTOR 5710 5711 6711 6712 6713 WORKSHOP SERVICE MANUAL – PDF DOWNLOAD:

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