Mercury MerCruiser Dry Joint V8 Marine Engines Service Manual 37 – PDF
$27.95
Official Mercury Marine Service Manual No. 37, covering MerCruiser 5.0 L / 5.7 L / 350 MAG MPI / MX 6.2 MPI gasoline engines equipped with Warm Manifolds and Dry Joint Exhaust Systems. Includes cooling, exhaust, torque specs, lubrication charts, and detailed repair procedures for both Sterndrive (MCM) and Inboard (Tow Sports MIE) models
536298687-Service-Manual-37
Description
Mercury MerCruiser Dry Joint V8 Marine Engines Service Manual 37 – PDF Download
Description
This Mercury Marine Service Manual No. 37 (Publication 90-864260020, October 2002) provides complete servicing procedures for MerCruiser Dry Joint Marine Engines, specifically the 5.0 L / 5.7 L / 350 MAG MPI / MX 6.2 MPI / Black Scorpion MPI V-8 models.
It serves as a supplement to the standard MerCruiser engine manuals, focusing on updated Dry Joint Exhaust and Cooling System designs. Each section is richly illustrated with torque tables, diagrams, step-by-step assembly instructions, and troubleshooting charts.
IMAGES:
🔧 Sections Overview
Section 1 – General Information
How to use the manual, engine serial locations, lubrication charts, and Mercury/Quicksilver sealant reference list
536298687-Service-Manual-37
Marine-specific precautions on corrosion resistance and safety symbols.
Section 6 – Cooling System
Comprehensive coverage of all models: torque specs, seawater inlet recommendations, pump assembly/disassembly, heat exchanger tests, and coolant change intervals.
Separate procedures for Closed Cooling and Seawater Cooled Engines.
Step-by-step seawater pump output tests, thermostat testing, and heat-exchanger cleaning
536298687-Service-Manual-37
Section 7 – Exhaust System
Identification of Dry Joint vs. Warm/Cold Riser Configurations.
Exhaust manifold leak tests, gasket applications, and turbulator inspection.
Exploded views for manifolds, elbows, risers, and elbow fastener torques.
Section 10 – Color Diagrams
Cooling water flow schematics for Alpha and Bravo sterndrive and inboard models, including closed and seawater loops.
⚙️ Technical Highlights
| Specification | Details |
|---|---|
| Publication No. | 90-864260020 |
| Edition / Date | October 2002 |
| Models Covered (MCM) | 5.0 L (0M600000 ↑), 5.0 MPI, 5.7 L, 350 MAG MPI, 350 MAG MPI Horizon, MX 6.2 MPI, MX 6.2 Horizon |
| Models Covered (MIE) | 5.7 L, 350 MAG MPI, 350 MAG MPI Horizon, Black Scorpion, MX 6.2 MPI, MX 6.2 Horizon |
| Engine Type | V-8 MPI Gasoline Marine Engines |
| Exhaust System | Dry Joint / Warm Manifold Design |
| Cooling System | Closed and Seawater Cooled Versions |
| Torque Specs Included | Seawater pump, water distribution housing, thermostat assembly, heat exchanger bracket, etc. |
| Lubricants List | Full Mercury/Quicksilver lubricant and sealant cross-reference table (pp. 1A-4 to 1A-6) 536298687-Service-Manual-37 |
| Languages | English |
| Pages | 163 + pages |
| File Format | Searchable PDF (OCR) |
| File Size | ≈ 119 MB |
| Delivery | Instant Digital Download / Lifetime Access |
📂 File Details
| Field | Information |
|---|---|
| File Name | 536298687-Service-Manual-37.pdf |
| Document Type | Factory Service & Repair Manual |
| Manufacturer | Mercury Marine |
| Manual No. | 37 / 90-864260020 |
| Engine Type | V8 MPI Gasoline Marine Engines |
| Coverage | Dry Joint Cooling & Exhaust Systems |
| Publication Date | October 2002 |
| Language | English |
| Pages | ≈ 163 + |
| Format | High-Resolution PDF |
| Compatibility | Windows / macOS / Mobile Devices |
| Delivery | Instant Download – No Expiry |
