Mitsubishi 1997-1999 L200 Workshop Manual – PDF DOWNLOAD

Description

Mitsubishi 1997-1999 L200 Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi 1997-1999 L200 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 974
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mitsubishi 1997-1999 L200 Workshop Manual – PDF DOWNLOAD

FOREWORD 1
GENERAL 3
HOW TO USE THIS MANUAL 4
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 8
TREATMENT BEFORE/AFTER THE FORDING OF A STREAM (4WD VEHICLES) 15
VEHICLE IDENTIFICATION 18
MAJOR SPECIFICATIONS 23
PRECAUTIONS BEFORE SERVICE 27
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 31
SUPPORT LOCATIONS FOR LIFTING AND JACKING 34
STANDARD PARTS-TIGHTENING-TORQUE TABLE 38
ENGINE 39
ENGINE <4G6> 40
GENERAL INFORMATION 41
SERVICE SPECIFICATIONS 41
SEALANT 43
SPECIAL TOOLS 43
ON-VEHICLE SERVICE 45
CAMSHAFT OIL SEAL 54
OIL PAN, OIL SCREEN 57
CYLINDER HEAD GASKET 59
TIMING BELT, TIMING BELT B 64
CRANKSHAFT FRONT OIL SEAL 70
CRANKSHAFT REAR OIL SEAL 73
ENGINE ASSEMBLY 75
ENGINE <4D5> 79
GENERAL INFORMATION 80
SERVICE SPECIFICATIONS 81
SEALANTS 81
SPECIAL TOOLS 82
ON-VEHICLE SERVICE 83
CRANKSHAFT PULLEY 95
CAMSHAFT AND CAMSHAFT OIL SEAL 96
OIL PAN AND OIL SCREEN 99
CYLINDER HEAD GASKET 101
TIMING BELT AND TIMING BELT B 104
CRANKSHAFT FRONT OIL SEAL 108
CRANKSHAFT REAR OIL SEAL 109
ENGINE ASSEMBLY 111
ENGINE LUBRICATION 115
GENERAL INFORMATION 116
LUBRICANTS 117
SPECIAL TOOLS 117
ON-VEHICLE SERVICE 117
ENGINE OIL COOLER <4D56> 120
FUEL 123
MULTIPOINT FUEL INJECTION (MPI) 124
GENERAL INFORMATION 125
SERVICE SPECIFICATIONS 128
SEALANT 128
SPECIAL TOOLS 129
TROUBLESHOOTING 130
ON-VEHICLE SERVICE 200
INJECTOR 214
THROTTLE BODY 216
DIESEL FUEL 219
GENERAL INFORMATION 220
SERVICE SPECIFICATIONS 220
SPECIAL TOOL 220
ON-VEHICLE SERVICE 220
INJECTION NOZZLE 224
INJECTION PUMP 228
FUEL SUPPLY 231
GENERAL INFORMATION 232
FUEL TANK 233
FUEL FILTER <Diesel-powered Vehicles> 236
ENGINE COOLING 239
GENERAL INFORMATION 240
SERVICE SPECIFICATIONS 240
LUBRICANT 240
SEALANTS 240
ON-VEHICLE SERVICE 241
COOLING FAN 243
THERMOSTAT 245
WATER PUMP 247
WATER HOSE AND WATER PIPE 249
RADIATOR 252
INTAKE AND EXHAUST 255
SERVICE SPECIFICATIONS 256
SEALANT 256
ON-VEHICLE SERVICE 256
AIR CLEANER 258
INTERCOOLER AND INTERCOOLER FAN-ECU 260
INTAKE MANIFOLD <4G6> 263
INTAKE AND EXHAUST <4D56-2WD> 265
TURBOCHARGER AND EXHAUST MANIFOLD <4D56-4WD> 266
TURBOCHARGER 269
EXHAUST MANIFOLD <4G6> 272
EXHAUST PIPE AND MAIN MUFFLER 273
ENGINE ELECTRICAL 275
CHARGING SYSTEM 276
GENERAL INFORMATION 276
SERVICE SPECIFICATIONS 277
SPECIAL TOOL 277
ON-VEHICLE SERVICE 278
ALTERNATOR 285
STARTING SYSTEM 292
GENERAL INFORMATION 292
SERVICE SPECIFICATIONS 293
STARTER MOTOR 293
IGNITION SYSTEM 303
GENERAL INFORMATION 303
SERVICE SPECIFICATIONS 304
LUBRICANT 304
SPECIAL TOOL 304
ON-VEHICLE SERVICE 305
DISTRIBUTOR 314
GLOW SYSTEM 317
GENERAL INFORMATION 317
SERVICE SPECIFICATIONS 318
SEALANT 318
ON-VEHICLE SERVICE 319
GLOW PLUG 324
ENGINE AND EMISSION CONTROL 325
ENGINE CONTROL SYSTEM 327
GENERAL INFORMATION 327
SERVICE SPECIFICATIONS 327
SEALANT 327
ON-VEHICLE SERVICE 327
ACCELERATOR CABLE AND PEDAL 328
EMISSION CONTROL SYSTEM <MPI> 330
GENERAL INFORMATION 330
SERVICE SPECIFICATIONS 331
SPECIAL TOOL 331
VACUUM HOSE 331
CRANKCASE EMISSION CONTROL SYSTEM 333
EVAPORATIVE EMISSION CONTROL SYSTEM 335
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 338
CATALYTIC CONVERTER 341
CANISTER AND TWO-WAY VALVE 342
CLUTCH 345
GENERAL INFORMATION 346
SERVICE SPECIFICATIONS 346
LUBRICANTS 346
ON-VEHICLE SERVICE 346
CLUTCH PEDAL 348
CLUTCH CONTROL 349
MANUAL TRANSMISSION 351
GENERAL INFORMATION 352
LUBRICANTS 353
SEALANTS 353
ON-VEHICLE SERVICE 353
TRANSMISSION CONTROL* <2WD> 356
TRANSMISSION CONTROL*<4WD> 358
TRANSMISSION ASSEMBLY <2WD> 360
TRANSMISSION ASSEMBLY <4WD> 362
4WD INDICATOR-ECU 365
AUTOMATIC TRANSMISSION 367
GENERAL INFORMATION 368
SERVICE SPECIFICATIONS 368
LUBRICANTS 369
SEALANTS 369
SPECIAL TOOLS 369
TROUBLESHOOTING 370
ON-VEHICLE SERVICE 376
TRANSMISSION CONTROL* 389
SELECTOR LEVER ASSEMBLY 391
TRANSMISSION ASSEMBLY <2WD> 393
TRANSMISSION ASSEMBLY <4WD> 396
4WD INDICATOR-ECU 399
TRANSMISSION OIL COOLER 400
PROPELLER SHAFT 401
GENERAL INFORMATION 402
SERVICE SPECIFICATIONS 402
LUBRICANT 403
SPECIAL TOOLS 403
PROPELLER SHAFT 404
FRONT AXLE 411
GENERAL INFORMATION 412
SERVICE SPECIFICATIONS 414
LUBRICANTS 414
SEALANTS 415
SPECIAL TOOLS 415
ON-VEHICLE SERVICE 419
FRONT HUB ASSEMBLY <2WD> 423
FRONT HUB ASSEMBLY <4WD> 426
KNUCKLE <2WD> 430
KNUCKLE <4WD> 432
DRIVE SHAFT 436
INNER SHAFT 446
DIFFERENTIAL CARRIER 450
FREEWHEEL CLUTCH 468
REAR AXLE 475
GENERAL INFORMATION 476
SERVICE SPECIFICATIONS 478
LUBRICANTS 479
SEALANTS 479
SPECIAL TOOLS 480
ON-VEHICLE SERVICE 483
AXLE ASSEMBLY 488
AXLE SHAFT 490
REAR DIFFERENTIAL LOCK 500
DIFFERENTIAL CARRIER 503
DIFFERENTIAL CASE ASSEMBLY 521
WHEEL AND TYRE 527
GENERAL INFORMATION 528
SERVICE SPECIFICATION 528
TROUBLESHOOTING 529
ON-VEHICLE SERVICE 530
WHEEL AND TYRE 530
POWER PLANT MOUNT 531
GENERAL INFORMATION 532
FRONT ENGINE MOUNTING 533
REAR ENGINE MOUNTIN 535
FRONT DIFFERENTIAL MOUNTING 538
FRONT SUSPENSION CROSSMEMBER 539
FRONT SUSPENSION 541
GENERAL INFORMATION 542
SERVICE SPECIFICATIONS 543
SEALANT 543
SPECIAL TOOLS 544
ON-VEHICLE SERVICE 546
SHOCK ABSORBER AND UPPER ARM <2WD> 550
SHOCK ABSORBER AND UPPER ARM <4WD> 553
LOWER ARM, COIL SPRING AND STRUT BAR <2WD> 556
LOWER ARM AND TORSION BAR <4WD> 559
STABILIZER BAR <4WD> 563
REAR SUSPENSION 565
GENERAL INFORMATION 566
SERVICE SPECIFICATIONS 566
ON-VEHICLE SERVICE 567
REAR SUSPENSION ASSEMBLY 568
SERVICE BRAKES 569
BASIC BRAKE SYSTEM 570
GENERAL INFORMATION 571
SERVICE SPECIFICATIONS 573
LUBRICANTS 574
SEALANTS 574
SPECIAL TOOLS 574
TROUBLESHOOTING 575
ON-VEHICLE SERVICE 578
BRAKE PEDAL 587
MASTER CYLINDER AND BRAKE BOOSTER 588
LOAD SENSING PROPORTIONING VALVE 591
FRONT DISC BRAKE 592
REAR DRUM BRAKE 598
ANTI-SKID BRAKING SYSTEM (ABS) <2WD> 603
GENERAL INFORMATION 605
SERVICE SPECIFICATIONS 606
LUBRICANTS 606
SEALANTS 606
SPECIAL TOOLS 606
TROUBLESHOOTING 607
ON-VEHICLE SERVICE 625
BRAKE PEDAL 570
MASTER CYLINDER AND BRAKE BOOSTER 631
LOAD SENSING PROPORTIONING VALVE 570
FRONT DISC BRAKE 634
REAR DRUM BRAKE 570
HYDRAULIC UNIT 639
WHEEL SPEED SENSOR 641
ABS-ECU 643
ANTI-SKID BRAKING SYSTEM (ABS) <4WD> 645
GENERAL INFORMATION 647
SERVICE SPECIFICATION 648
LUBRICANTS 648
SPECIAL TOOLS 648
TROUBLESHOOTING 649
FRONT DISC BRAKE 659
WHEEL SPEED SENSOR 663
G-SENSOR* 664
PARKING BRAKES 665
GENERAL INFORMATION 666
SERVICE SPECIFICATIONS 666
ON-VEHICLE SERVICE 667
PARKING BRAKE LEVER <LEVER TYPE> 669
PARKING BRAKE PULL ROD <STICK TYPE> 670
PARKING BRAKE CABLE 671
STEERING 673
GENERAL INFORMATION 674
SERVICE SPECIFICATIONS 675
LUBRICANTS 676
SEALANTS 676
SPECIAL TOOLS 676
ON-VEHICLE SERVICE 679
STEERING WHEEL AND SHAFT* 687
MANUAL STEERING GEAR BOX* 691
POWER STEERING GEAR BOX* 698
POWER STEERING OIL PUMP 709
POWER STEERING HOSES 717
STEERING LINKAGE 721
BODY 725
BODY MOUNTING 727
CAB BODY 727
REAR BODY 729
HOOD 731
FENDER* 732
SEALANT 732
FENDER 732
FUEL FILLER DOOR 733
WINDOW GLASS 736
ADHESIVES 736
SPECIAL TOOL 736
WINDOW REPAIR 736
WINDSHIELD 738
REAR WINDOW GLASS 741
QUARTER WINDOW GLAS <CLUB CAB> 742
DOOR 743
SERVICE SPECIFICATIONS 743
SEALANT 743
SPECIAL TOOLS 743
TROUBLESHOOTING 744
ON-VEHICLE SERVICE 753
DOOR ASSEMBLY 756
DOOR TRIM AND WATERPROOF FILM 758
DOOR GLASS AND REGULATOR 760
DOOR HANDLE AND LATCH 764
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP 767
REAR GATE 768
SERVICE SPECIFICATION 768
ON-VEHICLE SERVICE 768
REAR GATE 769
EXTERIOR 771
SERVICE SPECIFICATION 772
ADHESIVE 772
SPECIAL TOOLS 772
FRONT BUMPER 773
GRILLE, MOULDING AND GARNISH 775
OVER FENDER 776
SIDE STEP 777
WINDSHIELD WIPER AND WASHER 779
HEADLAMP WASHER 782
MARKS 785
STRIPE TAPE 771
DOOR MIRROR 787
INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 789
INTERIOR 790
SERVICE SPECIFICATIONS 791
ADHESIVE 791
SPECIAL TOOL 791
INSTRUMENT PANEL* 792
FLOOR CONSOLE 795
TRIMS 796
FRONT SEAT 800
REAR SEAT 805
FRONT SEAT BELT 806
REAR SEAT BELT 807
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 809
GENERAL INFORMATION 810
SRS SERVICE PRECAUTIONS 811
SERVICE SPECIFICATIONS 813
SPECIAL TOOLS 813
TEST EQUIPMENT 813
SEALANT 814
TROUBLESHOOTING 814
SRS MAINTENANCE 823
POST-COLLISION DIAGNOSIS 827
INDIVIDUAL COMPONENT SERVICE 829
WARNING/CAUTION LABELS 830
FRONT IMPACT SENSORS 831
SRS DIAGNOSIS UNIT (SDU) 834
AIR BAG MODULE AND CLOCK SPRING 836
AIR BAG MODULE DISPOSAL PROCEDURES 842
SENSOR CABLE INSTALLATION PROCEDURES 847
CHASSIS ELECTRICAL 849
BATTERY 852
SERVICE SPECIFICATION 852
ON-VEHICLE SERVICE 852
IGNITION SWITCH AND IMMOBILIZER SYSTEM 855
SPECIAL TOOL 855
TROUBLESHOOTING 855
IGNITION SWITCH AND IMMOBILIZER SYSTEM 867
COMBINATION METERS 873
SERVICE SPECIFICATION 873
SEALANT 873
SPECIAL TOOLS 874
TROUBLESHOOTING 875
ON-VEHICLE SERVICE 876
COMBINATION METERS 849
MULTI-METER 883
TROUBLESHOOTING 883
ON-VEHICLE SERVICE 884
MULTI-METER 885
OUTSIDE THERMO SENSOR 886
SERVICE SPECIFICATIONS 886
OUTSIDE THERMO SENSOR 886
HEADLAMP 887
SERVICE SPECIFICATIONS 887
SPECIAL TOOLS 887
TROUBLESHOOTING 888
ON-VEHICLE SERVICE 894
HEADLAMP 896
FRONT COMBINATION LAMP* 899
SIDE TURN-SIGNAL LAMP* 900
REAR COMBINATION LAMP* 901
REAR FOG LAMP 902
SPECIAL TOOL 902
REAR FOG LAMP 902
RHEOSTAT 904
SPECIAL TOOL 904
RHEOSTAT 904
HAZARD WARNING LAMP SWITCH 905
SPECIAL TOOL 905
HAZARD WARNING LAMP SWITCH 905
HORN 906
CIGARETTE LIGHTER 907
CLOCK 908
SPECIAL TOOL 908
CLOCK 908
RADIO AND TAPE PLAYER 909
SPECIAL TOOL 909
TROUBLESHOOTING 909
RADIO AND TAPE PLAYER 928
SPEAKER 929
ANTENNA 930
SPECIAL TOOL 930
ANTENNA 930
REAR WINDOW DEFOGGER 931
SPECIAL TOOL 931
ON-VEHICLE SERVICE 931
REAR WINDOW DEFOGGER SWITCH 932
RADIATOR FAN MOTOR 0
INTERCOOLER (INTERCOOLER FAN MOTOR) 0
REAR DIFFERENTIAL LOCK 0
SERVICE BRAKES (ABS) 0
DOOR GLASS AND REGULATOR (POWER WINDOWS) 0
DOOR HANDLE AND LATCH (DOOR LOCKING) 0
WINDSHIELD WIPER AND WASHER 0
HEADLAMP WASHER 0
DOOR MIRROR (ELECTRONIC CONTROLLED DOOR MIRROR) 0
FRONT SEAT (HEATED SEAT) 1
SRS AIR BAG 20
HEATER 851
AIR CONDITIONER 851
HEATER, AIR CONDITIONER AND VENTILATION 933
GENERAL INFORMATION 935
SERVICE SPECIFICATIONS 936
LUBRICANTS 936
SEALANT 936
SPECIAL TOOL 937
TROUBLESHOOTING 937
ON-VEHICLE SERVICE 938
HEATER CONTROL ASSEMBLY AND A/C SWITCH 953
HEATER UNIT AND HEATER CORE* 956
BLOWER ASSEMBLY AND RESISTOR 958
EVAPORATOR <VEHICLES WITH A/C> 960
COMPRESSOR AND TENSION PULLEY* 962
COMPRESSOR AND TENSION PULLEY* 965
REFRIGERANT LINE* 967
ENGINE COOLANT TEMPERATURE SWITCH <Diesel-powered Vehicles> 969
IDLE-UP SYSTEM <Diesel-powered Vehicles> 971
LEVER POSITION SWITCH <Diesel-powered Vehicles (A/T)> 972
VENTILATORS* 973

Questions? Email us: [email protected]

S.V 08/24