Mitsubishi 2003 Pre-Delivery Inspection & Periodic Maintenance Manual PDF

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Mitsubishi 2003 Pre-Delivery Inspection & Periodic Maintenance Manual – PDF DOWNLOAD

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Mitsubishi 2003 Pre-Delivery Inspection & Periodic Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 68
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi 2003 Pre-Delivery Inspection & Periodic Maintenance Manual – PDF DOWNLOAD

PRE-DELIVERY INSPECTION AND PERIODIC MAINTENACE 0
0 General 0
1 Pre-delivery Inspection 0
2 Periodic Inspection and Maintenance 0
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENACE 0
GENERAL 5
PRECAUTIONS BEFORE SERVICE 6
PROTECTING THE VEHICLE 6
DOING SERVICE WORK IN GROUPS OF TWO OR MORE MECHANICS 6
REMOVAL AND DISASSEMBLY 6
SPECIAL TOOLS 6
PARTS TO BE REPLACED 7
PARTS 7
TUBES AND OTHER RUBBER PARTS 7
LUBRICANTS 7
BRAKE FLUID 7
SERVICING THE ELECTRICAL SYSTEM 8
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS 8
PRE-INSPECTIONS CONDITION 8
VEHICLE WASHING 8
MUT-II 9
IN ORDER TO PREVENT VEHICLES FROM FIRE 9
ENGINE OILS 9
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENACE 0
PRE-DELIVERY INSPECTION 11
NOTES CONCERNING ENTRIES 12
TABLE OF PRE-DELIVERY INSPECTION 12
PAINTWORK TERMS 14
FIRST STEP 15
CONNECTION OF DARK CURRENT CONNECTOR 15
BODY 15
WRAP FILM 15
EXTERIOR 16
OPERATION OF DOOR LOCKING SYSTEMS AND DOOR HINGES 17
OPERATION OF DOOR MIRRORS, WINDOWS AND SUNROOF 17
UNDER HOOD 18
ENGINE OIL LEVEL 18
BRAKE MASTER CYLINDER FLUID LEVEL 18
CLUTCH MASTER CYLINDER FLUID LEVEL 18
WASHER FLUID LEVEL 18
BATTERY CONDITION AND CONNECTIONS 18
POWER STEERING FLUID LEVEL 19
ELECTRICAL WIRING 19
UNDER VEHICLE 19
TYRE AND SPARE TYRE PRESSURES 19
SUSPENSION SYSTEM 20
STEERING LINKAGE AND SPLIT PINS 20
UNDER BODY 20
BEFORE ROAD TEST 21
SEAT ADJUSTERS AND SEAT BACK LATCHES 21
INHIBITOR SWITCH 21
IDLE CONTROL KNOB 21
INSTRUMENT PANEL CONTROLS 21
METERS, GAUGES, WARNING LAMPS AND INDICATION LAMPS 21
AIR CONDITIONING, HEATER AND DEFROSTER SYSTEM 21
WIPERS AND WASHERS 22
OPERATION OF SERVICE BRAKES AND PARKING BRAKES 22
CLUTCH OPERATION 23
OPERATION OF SEAT BELTS, SHOULDER BELTS AND RETRACTORS 23
ROAD TEST 24
ENGINE PERFORMANCE AND EXHAUST GAS 24
TRANSMISSION IN ALL RANGES 24
BRAKES 24
STEERING CONTROL 24
VIBRATION AND RATTLES 24
ELECTRICAL EQUIPMENT 25
FREE WHEELING HUB 25
AFTER ROAD TEST 26
IDLE SPEED 26
IGNITION TIMING 26
RADIATOR COOLANT LEVEL 26
HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER HOOD 26
MANUAL TRANSMISSION AND TRANSFER (4WD) OIL LEVEL 27
AUTOMATIC TRANSMISSION FLUID LEVEL 27
ENGINE, TRANSMISSION, STEERING GEAR BOX AND DIFFERENTIAL FOR LEAKS 27
FRONT AND REAR DIFFERENTIAL OIL LEVELS 27
HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER VEHICLE 27
FINAL STEPS 28
HEADLAMP AIMING 28
EQUIPMENT 28
EXTERIOR AND INTERIOR 28
OWNER INSTRUCTIONS 28
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENACE 0
PERIODIC INSPECTION AND MAINTENANCE 29
PERIODIC INSPECTION AND MAINTENANCE SCHEDULE 31
OPERATIONS INSIDE THE ENGINE COMPARTMENT 35
CHECK V-BELT FOR CRACKS, FRAYING, WEAR, AND ADJUST ITS TENSION 35
CHECK IGNITION CABLES FOR DAMAGE 37
REPLACE ENGINE TIMING BELT (EXCEPT VEHICLES WITH TIMING CHAIN) 37
CHECK OPERATION OF CRANKCASE EMISSION CONTROL SYSTEM 38
REPLACE SPARK PLUGS 39
CHECK RADIATOR HOSES FOR DAMAGE AND PROPER CONNECTION 39
CHECK ENGINE COOLANT LEVEL IN RESERVOIR 39
CHANGE ENGINE COOLANT 40
CHECK AIR CLEANER ELEMENT FOR CLOGGING AND DAMAGE 42
REPLACE AIR CLEANER ELEMENT 42
CHECK FLUID LEVEL IN BRAKE RESERVOIR AND CLUTCH RESERVOIR 42
CHANGE BRAKE FLUID 43
CHECK BATTERY ELECTROLYTE LEVEL 44
REPLACE FUEL FILTER 44
OPERATIONS UNDER THE VEHICLE 46
CHECK SUSPENSION SYSTEM FOR DAMAGE AND LOOSENESS 46
CHECK SUSPENSION ARM BALL JOINTS FOR PLAY, AND DUST COVERS FOR DAMAGE 47
CHECK DRIVE SHAFT BOOTS FOR DAMAGE 47
CHECK STEERING LINKAGE FOR DAMAGE AND LOOSE CONNECTIONS 47
CHECK GEAR OIL LEVEL IN MANUAL TRANSMISSION 48
CHANGE GEAR OIL IN MANUAL TRANSMISSION 48
CHECK EXHAUST PIPE CONNECTIONS FOR GAS LEAKAGE, AND CHECK PIPE INSTALLATION 48
OPERATIONS INSIDE THE VEHICLE 49
CHECK BRAKE PEDAL AND CLUTCH PEDAL FOR FREE PLAY 49
CHECK PARKING BRAKE LEVER STROKE AND PLAY 50
REPLACE AIR PURIFIER FILTER 50
CHECK SRS AIRBAG SYSTEM 51
OPERATIONS OUTSIDE THE VEHICLE 55
CHECK UNEVEN TYRE WEAR 55
CHECK FRONT WHEEL BEARINGS FOR PLAY 57
CHECK BRAKE HOSES AND PIPES FOR LEAKAGE 58
CHECK BRAKE PADS AND DISCS FOR WEAR 58
CHECK BRAKE SHOE LININGS AND DRUMS FOR WEAR 59
CHECK FUEL HOSES AND PIPES FOR LEAKAGE OR DETERIORATION 59
OPERATIONS AFTER ENGINE IS WARMED UP 60
CHECK FLUID LEVEL IN AUTOMATIC TRANSMISSION 60
CHANGE AUTOMATIC TRANSMISSION FLUID 60
CHANGE ENGINE OIL 63
REPLACE ENGINE OIL FILTER 64
CHECK ENGINE IDLING SPEED 65
CHECK CO CONCENTRATION 65
CHECK EXHAUST GAS RECIRCULATION (EGR) SYSTEM 66
OTHERS 68
CHECK BODY CONDITION FOR DAMAGE 68
ROAD TEST 68

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