Mitsubishi 2006 Pre-Delivery Inspection & Periodic Maintenance Manual PDF

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Mitsubishi 2006 Pre-Delivery Inspection & Periodic Maintenance Manual – PDF DOWNLOAD

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Mitsubishi 2006 Pre-Delivery Inspection & Periodic Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 128
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi 2006 Pre-Delivery Inspection & Periodic Maintenance Manual – PDF DOWNLOAD

PRE-DELIVERY INSPECTION AND PERIODIC MAINTENANCE 0
0 General 0
1 Pre-delivery Inspection 0
2 Periodic Inspection and Maintenance 0
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENACE 0
0 General 0
1 Pre-delivery Inspection 0
2 Periodic Inspection and Maintenance 0
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENACE 0
GENERAL 7
PRECAUTIONS BEFORE SERVICE 8
PROTECTING THE VEHICLE 8
DOING SERVICE WORK IN GROUPS OF TWO OR MORE MECHANICS 8
REMOVAL AND DISASSEMBLY 8
SPECIAL TOOLS 8
PARTS TO BE REPLACED 9
PARTS 9
TUBES AND OTHER RUBBER PARTS 9
LUBRICANTS 9
BRAKE FLUID 9
SERVICING THE ELECTRICAL SYSTEM 10
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS 10
PRE-INSPECTIONS CONDITION 10
VEHICLE WASHING 10
MUT-II 11
IN ORDER TO PREVENT VEHICLES FROM FIRE 11
ENGINE OILS 11
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENACE 0
PRE-DELIVERY INSPECTION 13
NOTES CONCERNING ENTRIES 14
TABLE OF PRE-DELIVERY INSPECTION 14
PAINTWORK TERMS 16
FIRST STEP 17
CONNECTION OF DARK CURRENT CONNECTOR 17
BODY 17
WRAP FILM 17
EXTERIOR 18
OPERATION OF DOOR LOCKING SYSTEMS AND DOOR HINGES 19
OPERATION OF DOOR MIRRORS, WINDOWS AND SUNROOF 19
UNDER HOOD 20
ENGINE OIL LEVEL 20
BRAKE MASTER CYLINDER FLUID LEVEL 20
CLUTCH MASTER CYLINDER FLUID LEVEL 20
WASHER FLUID LEVEL 20
BATTERY CONDITION AND CONNECTIONS 20
POWER STEERING FLUID LEVEL 21
ELECTRICAL WIRING 21
UNDER VEHICLE 21
TYRE AND SPARE TYRE PRESSURES 21
SUSPENSION SYSTEM 22
STEERING LINKAGE AND SPLIT PINS 22
UNDER BODY 22
BEFORE ROAD TEST 23
SEAT ADJUSTERS AND SEAT BACK LATCHES 23
INHIBITOR SWITCH 23
IDLE CONTROL KNOB 23
INSTRUMENT PANEL CONTROLS 23
METERS, GAUGES, WARNING LAMPS AND INDICATION LAMPS 23
AIR CONDITIONING, HEATER AND DEFROSTER SYSTEM 23
WIPERS AND WASHERS 24
OPERATION OF SERVICE BRAKES AND PARKING BRAKES 24
CLUTCH OPERATION 25
OPERATION OF SEAT BELTS, SHOULDER BELTS AND RETRACTORS 25
ROAD TEST 26
ENGINE PERFORMANCE AND EXHAUST GAS 26
TRANSMISSION IN ALL RANGES 26
BRAKES 26
STEERING CONTROL 26
VIBRATION AND RATTLES 26
ELECTRICAL EQUIPMENT 27
FREE WHEELING HUB 27
AFTER ROAD TEST 28
IDLE SPEED 28
IGNITION TIMING 28
RADIATOR COOLANT LEVEL 28
HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER HOOD 28
MANUAL TRANSMISSION AND TRANSFER (4WD) OIL LEVEL 29
AUTOMATIC TRANSMISSION FLUID LEVEL 29
ENGINE, TRANSMISSION, STEERING GEAR BOX AND DIFFERENTIAL FOR LEAKS 29
FRONT AND REAR DIFFERENTIAL OIL LEVELS 29
HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER VEHICLE 29
FINAL STEPS 30
HEADLAMP AIMING 30
EQUIPMENT 30
EXTERIOR AND INTERIOR 30
OWNER INSTRUCTIONS 30
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENACE 0
PERIODIC INSPECTION AND MAINTENANCE 31
PERIODIC INSPECTION AND MAINTENANCE SCHEDULE 33
OPERATIONS INSIDE THE ENGINE COMPARTMENT 37
CHECK V-BELT FOR CRACKS, FRAYING, WEAR, AND ADJUST ITS TENSION 37
CHECK IGNITION CABLES FOR DAMAGE 39
REPLACE ENGINE TIMING BELT (EXCEPT VEHICLES WITH TIMING CHAIN) 39
CHECK OPERATION OF CRANKCASE EMISSION CONTROL SYSTEM 40
REPLACE SPARK PLUGS 41
CHECK RADIATOR HOSES FOR DAMAGE AND PROPER CONNECTION 41
CHECK ENGINE COOLANT LEVEL IN RESERVOIR 41
CHANGE ENGINE COOLANT 42
CHECK AIR CLEANER ELEMENT FOR CLOGGING AND DAMAGE 44
REPLACE AIR CLEANER ELEMENT 44
CHECK FLUID LEVEL IN BRAKE RESERVOIR AND CLUTCH RESERVOIR 44
CHANGE BRAKE FLUID 45
CHECK BATTERY ELECTROLYTE LEVEL 46
REPLACE FUEL FILTER 46
OPERATIONS UNDER THE VEHICLE 48
CHECK SUSPENSION SYSTEM FOR DAMAGE AND LOOSENESS 48
CHECK SUSPENSION ARM BALL JOINTS FOR PLAY, AND DUST COVERS FOR DAMAGE 49
CHECK DRIVE SHAFT BOOTS FOR DAMAGE 49
CHECK STEERING LINKAGE FOR DAMAGE AND LOOSE CONNECTIONS 49
CHECK GEAR OIL LEVEL IN MANUAL TRANSMISSION 50
CHANGE GEAR OIL IN MANUAL TRANSMISSION 50
CHECK EXHAUST PIPE CONNECTIONS FOR GAS LEAKAGE, AND CHECK PIPE INSTALLATION 50
OPERATIONS INSIDE THE VEHICLE 51
CHECK BRAKE PEDAL AND CLUTCH PEDAL FOR FREE PLAY 51
CHECK PARKING BRAKE LEVER STROKE AND PLAY 52
REPLACE AIR PURIFIER FILTER 52
CHECK SRS AIRBAG SYSTEM 53
OPERATIONS OUTSIDE THE VEHICLE 57
CHECK UNEVEN TYRE WEAR 57
CHECK FRONT WHEEL BEARINGS FOR PLAY 59
CHECK BRAKE HOSES AND PIPES FOR LEAKAGE 60
CHECK BRAKE PADS AND DISCS FOR WEAR 60
CHECK BRAKE SHOE LININGS AND DRUMS FOR WEAR 61
CHECK FUEL HOSES AND PIPES FOR LEAKAGE OR DETERIORATION 61
OPERATIONS AFTER ENGINE IS WARMED UP 62
CHECK FLUID LEVEL IN AUTOMATIC TRANSMISSION 62
CHANGE AUTOMATIC TRANSMISSION FLUID 62
CHANGE ENGINE OIL 65
REPLACE ENGINE OIL FILTER 66
CHECK ENGINE IDLING SPEED 67
CHECK CO CONCENTRATION 67
CHECK EXHAUST GAS RECIRCULATION (EGR) SYSTEM 68
OTHERS 70
CHECK BODY CONDITION FOR DAMAGE 70
ROAD TEST 70
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENANCE 0
GENERAL 71
HOW TO USE THIS MANUAL 72
PRECAUTIONS BEFORE SERVICE 72
PROTECTING THE VEHICLE 72
DOING SERVICE WORK IN GROUPS OF TWO OR MORE MECHANICS 72
REMOVAL AND DISASSEMBLY 72
SPECIAL TOOLS 73
PARTS TO BE REPLACED 73
PARTS 73
TUBES AND OTHER RUBBER PARTS 73
LUBRICANTS 73
BRAKE FLUID 73
SERVICING THE ELECTRICAL SYSTEM 74
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS 74
PRE-INSPECTION CONDITION 74
VEHICLE WASHING 74
MULTI USE TESTER (M U T -II/III) SUB ASSEMBLY 74
IN ORDER TO PREVENT VEHICLES FROM FIRE 75
ENGINE OILS 75
Health Warning 75
Recommended Precautions 75
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENANCE 0
PRE-DELIVERY INSPECTION 77
NOTES CONCERNING ENTRIES 79
PAINTWORK TERMS 81
FIRST STEP 82
1 CONNECTION OF DARK CURRENT CONNECTOR 82
Connecting Procedure 82
BODY 82
2 WRAP FILM 82
Removal procedure 82
3 EXTERIOR 83
4 OPERATION OF DOOR LOCKING SYSTEMS AND DOOR HINGES 84
5 OPERATION OF DOOR MIRRORS, WINDOWS AND SUNROOF 84
UNDER HOOD 85
6 ENGINE OIL LEVEL 85
7 BRAKE MASTER CYLINDER FLUID LEVEL 85
8 CLUTCH MASTER CYLINDER FLUID LEVEL 85
9 WASHER FLUID LEVEL 85
10 BATTERY CONDITION AND CONNECTIONS 85
11 POWER STEERING FLUID LEVEL 85
12 ELECTRICAL WIRING 86
UNDER VEHICLE 86
13 TYRE AND SPARE TYRE PRESSURES 86
14 SUSPENSION SYSTEM 86
REMOVE FRONT SPRING RESTRAINTS 86
15 STEERING LINKAGE AND SPLIT PINS 87
16 UNDER BODY 87
BEFORE ROAD TEST 87
17 SEAT ADJUSTERS AND SEAT BACK LATCHES 87
18 INHIBITOR SWITCH 87
19 IDLE CONTROL KNOB 87
20 INSTRUMENT PANEL CONTROLS 87
21 METERS, GAUGES, WARNING LAMPS AND INDICATION LAMPS 88
22 AIR CONDITIONING, HEATER AND DEFROSTER SYSTEM 88
23 WIPERS AND WASHERS 88
24 OPERATION OF SERVICE BRAKES AND PARKING BRAKES 88
25 CLUTCH OPERATION 89
26 OPERATION OF SEAT BELTS, SHOULDER BELTS AND RETRACTORS 89
ROAD TEST 90
27 ENGINE PERFORMANCE AND EXHAUST GAS 90
28 TRANSMISSION IN ALL RANGES 90
29 BRAKES 90
30 STEERING CONTROL 90
31 VIBRATION AND RATTLES 91
32 ELECTRICAL EQUIPMENT 91
AFTER ROAD TEST 91
33 IDLE SPEED 91
34 IGNITION TIMING 91
35 RADIATOR COOLANT LEVEL 91
36 HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER HOOD 92
37 MANUAL TRANSMISSION AND TRANSFER (4WD) OIL LEVEL 92
38 AUTOMATIC TRANSMISSION FLUID LEVEL 92
39 ENGINE, TRANSMISSION, STEERING GEAR BOX AND DIFFERENTIAL FOR LEAKS 92
40 FRONT AND REAR DIFFERENTIAL OIL LEVELS 92
41 HOSES, FLUID LINES AND CONNECTIONS LOCATED UNDER VEHICLE 93
FINAL STEPS 93
42 HEADLAMP AIMING 93
43 EQUIPMENT 93
44 EXTERIOR AND INTERIOR 93
45 OWNER INSTRUCTIONS 94
PRE-DELIVERY INSPECTION AND PERIODIC MAINTENANCE 0
PERIODIC INSPECTION AND MAINTENANCE 95
PERIODIC INSPECTION AND MAINTENANCE SCHEDULE 97
OPERATIONS INSIDE THE ENGINE COMPARTMENT 101
A1 CHECK V-BELT FOR CRACKS, FRAYING, WEAR, AND ADJUST ITS TENSION 101
V-BELT CONDITION 101
DRIVE BELT TENSION CHECK AND ADJUSTMENT <4G1> 101
ALTERNATOR DRIVE BELT TENSION ADJUSTMENT 102
DRIVE BELT TENSION CHECK <4G6> 103
A3 CHECK IGNITION CABLES FOR DAMAGE 103
A6 REPLACE ENGINE TIMING BELT <EXCEPT VEHICLES WITH TIMING CHAIN> 103
A7 CHECK OPERATION OF CRANKCASE EMISSION CONTROL SYSTEM 103
BREATHER HOSE 103
VENTILATION HOSE 103
POSITIVE CRANKCASE VENTILATION SYSTEM CHECK 104
PCV VALVE CHECK 104
A8 REPLACE SPARK PLUGS 104
A9 CHECK RADIATOR HOSES FOR DAMAGE AND PROPER CONNECTION 104
A10 CHECK ENGINE COOLANT LEVEL IN RESERVOIR 105
A11 CHANGE ENGINE COOLANT 105
REMOVAL OF ENGINE COOLANT FROM THE CYLINDER BLOCK DRAIN PLUG 105
A12 CHECK AIR CLEANER ELEMENT FOR CLOGGING AND DAMAGE 106
A13 REPLACE AIR CLEANER ELEMENT 106
A14 CHECK FLUID LEVEL IN BRAKE RESERVOIR AND CLUTCH RESERVOIR (for hydraulic-type clutch only) 107
A15 CHANGE BRAKE FLUID 107
MASTER CYLINDER BLEEDING 107
A16 CHECK BATTERY ELECTROLYTE LEVEL 108
A18 REPLACE FUEL FILTER 108
OPERATIONS UNDER THE VEHICLE 110
B1 CHECK SUSPENSION SYSTEM FOR DAMAGE AND LOOSENESS 110
B2 CHECK SUSPENSION ARM BALL JOINTS FOR PLAY, AND DUST COVERS FOR DAMAGE 111
LOWER ARM BALL JOINT AXIAL PLAY CHECK 111
DUST COVERS FOR DAMAGE 111
B4 CHECK DRIVESHAFT BOOTS FOR DAMAGE 111
B5 CHECK STEERING LINKAGE FOR DAMAGE AND LOOSE CONNECTIONS (INCLUDING SEALS AND BOOTS) 111
B6 CHECK GEAR OIL LEVEL IN MANUAL TRANSMISSION 111
B8 CHANGE GEAR OIL IN MANUAL TRANSMISSION 112
B12 CHECK EXHAUST PIPE CONNECTIONS FOR GAS LEAKAGE, AND CHECK PIPE INSTALLATION 112
OPERATIONS INSIDE THE VEHICLE 113
C1 CHECK BRAKE PEDAL AND CLUTCH PEDAL FOR FREE PLAY 113
Brake pedal free play 113
Clearance between brake pedal and floor board 113
Clutch pedal check and adjustment 113
C2 CHECK PARKING BRAKE LEVER STROKE AND PLAY 114
C3 REPLACE AIR PURIFIER FILTER 115
OPERATIONS OUTSIDE THE VEHICLE 116
D1 CHECK UNEVEN TYRE WEAR 116
D2 CHECK FRONT WHEEL BEARINGS FOR PLAY 118
D3 CHECK BRAKE HOSES AND PIPES FOR LEAKAGE 118
D4 CHECK BRAKE PADS AND DISCS FOR WEAR 119
BRAKE DISC RUN-OUT CHECK 119
D5 CHECK BRAKE SHOE LININGS AND DRUMS FOR WEAR 119
BRAKE LINING THICKNESS CHECK 119
BRAKE DRUM INSIDE DIAMETER CHECK 120
D6 CHECK FUEL HOSES AND PIPES FOR LEAKAGE OR DETERIORATION 120
OPERATIONS AFTER ENGINE IS WARMED UP 120
E1 CHECK FLUID LEVEL IN AUTOMATIC TRANSMISSION 120
E2 CHANGE AUTOMATIC TRANSMISSION FLUID 121
SPECIFICATIONS 121
CHANGE PROCEDURE 121
AUTOMATIC TRANSMISSION FLUID COOLER LINE FLUSHING 123
E3 CHANGE ENGINE OIL 123
E4 REPLACE ENGINE OIL FILTER 123
E5 CHECK ENGINE IDLING SPEED 124
E6 CHECK CO CONCENTRATION 125
E8 CHECK EXHAUST GAS RECIRCULATION (EGR) SYSTEM 126
EGR CONTROL VALVE CHECK 126
EGR CONTROL SOLENOID VALVE CHECK <4G1> 126
EGR CONTROL SOLENOID VALVE CHECK <4G6> 127
OTHERS 127
F1 CHECK BODY CONDITION FOR DAMAGE 127
F2 ROAD TEST 127

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