2008 Mitsubishi Lancer Evolution X Body Repair Manual PDF

Description

Mitsubishi 2008 Lancer Evolution X Body Repair Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi 2008 Lancer Evolution X Body Repair Manual – PDF DOWNLOAD

Language : English
Pages : 186
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mitsubishi 2008 Lancer Evolution X Body Repair Manual – PDF DOWNLOAD

PrefaceForBRM_MMNA 1
Manual description_BRM 2
GR00000800-1 3
BODY CONSTRUCTION 3
BODY COMPONENTS 4
BODY MAIN CROSS-SECTIONAL VIEWS 6
MAINTENANCE, SERVICEABILITY 8
FENDER SHIELD 8
SIDE STRUCTURE 9
SIDE OUTER PANEL 9
BODY CONSTRUCTION CHARACTERISTICS 10
HEADLIGHT SUPPORT 10
FENDER SHIELD 11
FRONT SIDEMEMBER REINFORCEMENT 13
FRONT DECK 15
DASH PANEL 16
SIDE STRUCTURE 17
SIDE STRUCTURE REINFORCEMENT 19
FRONT FLOOR 22
REAR FLOOR 23
REAR FLOOR SIDEMEMBER REINFORCEMENT 24
SILENCER APPLICATION LOCATIONS 27
FOAMING MATERIAL USAGE LOCATIONS 28
STIFFENER AND DAMP SHEET APPLICATION LOCATIONS 29
THEFT PROTECTION 30
GR00000900-2 35
BODY DIMENSIONS 35
BODY DIMENSIONS AND MEASUREMENT METHODS 36
TYPE A (PROJECTED DIMENSIONS) 38
TYPE B (ACTUAL-MEASUREMENT DIMENSIONS) 44
GR00001000-9 61
BASE OF BODY REPAIR 61
GENERAL 62
WELDING 62
FUSION WELDING 62
PRESSURE WELDING 62
BRAZING 62
ADVANTAGES OF ELECTRIC RESISTANCE SPOT WELDING 63
PLUG WELDING 70
CONTINUOUS WELDING 71
NOTES REGARDING MIG WELDING 72
BRAZING 72
Notes with regard to brazing work 72
GAS WELDING 73
BODY REPAIR 74
STANDARD PROCEDURES FOR REPLACEMENT OF WELDED PANELS 74
CAUTIONS REGARDING BODY REPAIR 82
THEFT PROTECTION 83
PANEL REPAIR CAUTION 83
HOW TO PEEL OFF THE SURFACE MASKING FILM FROM THE THEFT-PROTECTION LABEL 83
REPAIRS USING A HAMMER AND DOLLY 86
OVERALL ROUGH REPAIRS 87
FRAME STRAIGHTENING NOTES 88
CHECKING FOR FRAME CRACKING OR FLAKING 88
REPAIRING CRACKS 88
NOTES REGARDING REPAIR WORK 91
SAFETY MEASURES 91
HEALTH AND SANITATION PROCEDURES 93
VEHICLE PROTECTION 93
CORROSION PROTECTION 97
ZINC PHOSPHATE COATING 97
BODY SEALING 98
UNDERBODY COATING 98
WAX INJECTION 99
SEALING TAPE 99
ANTICORROSION TREATMENT AT THE TIME OF BODY REPAIR WORK 100
CORROSION PROTECTION FOR HOLLOW PARTS 100
ANTICORROSION TREATMENT OF ROUGH CUTS 100
SPOT SEALER 100
BODY SEALING 101
REPAIR OF SYNTHETIC-RESIN PARTS 103
REPAIR JUDGMENT 104
REPAIR PROCEDURE 104
GR00001100-3 109
WELDED PANEL REPLACEMENT 109
ULTRA HIGH STRENGTH STEEL PLATE 110
ADVANTAGES OF ULTRA HIGH STRENGTH STEEL PLATE 110
PRECAUTION UPON MAINTENANCE OF ULTRA HIGH STRENGTH STEEL PLATE 110
FRONT END CROSSMEMBER 111
FENDER SHIELD 112
NOTE ON REPAIR WORK 115
FRONT SIDEMEMBER (PARTIAL REPLACEMENT) 116
FRONT PILLAR 117
NOTE ON REPAIR WORK 119
FRONT PILLAR (PARTIAL REPLACEMENT) 123
NOTE ON REPAIR WORK 124
CENTER PILLAR 127
NOTE ON REPAIR WORK 128
SIDE SILL 131
NOTE ON REPAIR WORK 133
QUARTER OUTER 137
NOTE ON REPAIR WORK 139
REAR END PANEL 141
ROOF 142
NOTE ON REPAIR WORK <Vehicles without sunroof (aluminum panel)> 143
REAR FLOOR 145
NOTE ON REPAIR WORK 146
QUARTER INNER 147
NOTE ON REPAIR WORK 150
QUARTER INNER (PARTIAL REPLACEMENT) 152
NOTE ON REPAIR WORK 153
FRONT DOOR OUTER PANEL (WELDED TYPE) 154
FRONT DOOR OUTER PANEL (ADHESION TYPE) 155
NOTE ON REPAIR WORK 155
REAR DOOR OUTER PANEL (WELDED TYPE) 156
REAR DOOR OUTER PANEL (ADHESION TYPE) 157
NOTE ON REPAIR WORK 157
ALUMINUM PANEL 158
Description of aluminum panel 158
Advantage of aluminum panel 158
Correction of uneven surface 160
Operation procedure of MIG welding 161
Other welding 163
Finish with putty 164
GR00001200-4 167
CORROSION PROTECTION 167
BODY SEALING LOCATIONS 168
FLOOR 168
UPPER BODY 168
SIDE BODY 169
UNDERCOAT APPLICATION LOCATIONS 176
GR00001300-5 177
SYNTHETIC-RESIN PARTS 177
LOCATION OF SYNTHETIC-RESIN PARTS 178
GR00001400-6 181
BODY COLOR 181
BODY COLOR CODE 182
BODY COLOR CHARTS 182
BODY COLORING 183

Need help? Contact: [email protected]

S.V 08/24