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Mitsubishi Carisma 2001 Chassis Supplement Service Manual – PDF
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Description
Mitsubishi Carisma 2001 Chassis Supplement Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi Carisma 2001 Chassis Supplement Service Manual – PDF DOWNLOAD
Language : English
Pages : 457
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mitsubishi Carisma 2001 Chassis Supplement Service Manual – PDF DOWNLOAD
GENERAL................................................................. 4 VEHICLE IDENTIFICATION.............................................. 5 MODELS.......................................................... 5 MODEL CODE...................................................... 7 CHASSIS NUMBER.................................................. 8 MAJOR SPECIFICATIONS................................................ 9 HATCHBACK....................................................... 9 SEDAN........................................................... 12 ENGINE.................................................................. 15 ENGINE <4G9>........................................................ 16 GDI............................................................. 17 GENERAL..................................................... 17 OUTLINE OF CHANGE....................................... 17 SEALANTS.................................................... 17 SPECIAL TOOL................................................ 17 CAMSHAFT AND CAMSHAFT OIL SEAL.............................. 18 CYLINDER HEAD GASKET........................................ 23 ENGINE ASSEMBLY............................................. 25 MPI............................................................. 28 GENERAL..................................................... 28 OUTLINE OF CHANGE....................................... 28 GENERAL INFORMATION......................................... 28 ON-VEHICLE SERVICE.......................................... 28 LASH ADJUSTER CHECK..................................... 28 ENGINE <F9Q>........................................................ 31 GENERAL......................................................... 32 OUTLINE OF CHANGE........................................... 32 GENERAL INFORMATION............................................. 32 SERVICE SPECIFICATIONS.......................................... 32 SEALANTS........................................................ 33 SPECIAL TOOLS................................................... 33 ON-VEHICLE SERVICE.............................................. 35 VALVE CLEARANCE CHECK AND ADJUSTMENT........................ 35 IDLE SPEED CHECK............................................ 36 COMPRESSION PRESSURE CHECK.................................. 36 TIMING BELT TENSION ADJUSTMENT.............................. 37 CRANKSHAFT PULLEY............................................... 38 CAMSHAFT AND CAMSHAFT OIL SEAL.................................. 40 OIL PAN......................................................... 42 CRANKSHAFT OIL SEAL............................................. 43 CYLINDER HEAD GASKET............................................ 45 TIMING BELT..................................................... 48 ENGINE ASSEMBLY................................................. 52 FUEL.................................................................... 57 MULTIPOINT FUEL INJECTION (MPI)..................................... 58 GENERAL......................................................... 59 OUTLINE OF CHANGES.......................................... 59 GENERAL INFORMATION............................................. 59 SELF-DIAGNOSIS FUNCTION..................................... 59 GENERAL SPECIFICATIONS...................................... 59 SERVICE SPECIFICATIONS.......................................... 59 TROUBLESHOOTING................................................. 60 DIESEL FUEL <F9Q>...................................................143 GENERAL.........................................................144 OUTLINE OF CHANGE...........................................144 GENERAL INFORMATION.............................................144 SERVICE SPECIFICATIONS..........................................146 SPECIAL TOOLS...................................................146 TROUBLESHOOTING.................................................147 ON-VEHICLE SERVICE..............................................193 COMPONENT LOCATION..........................................193 MAIN RELAY CONTINUITY CHECK.................................194 INTAKE AIR TEMPERATURE SENSOR CHECK.........................194 ENGINE COOLANT TEMPERATURE SENSOR CHECK.....................194 ACCELERATOR PEDAL POSITION SENSOR (1st channel) CHECK.......194 ACCELERATOR PEDAL POSITION SENSOR (2nd channel) CHECK.......195 INJECTOR CHECK..............................................195 FUEL TEMPERATURE SENSOR CHECK...............................195 FUEL PRESSURE REGULATOR CHECK...............................196 CRANK ANGLE SENSOR CHECK....................................196 THROTTLE VALVE CONTROL SOLENOID CHECK.......................196 THROTTLE ACTUATOR CHECK.....................................196 FUEL HIGH PRESSURE PUMP AND FUEL INJECTOR.......................197 FUEL SUPPLY.........................................................199 GENERAL.........................................................200 OUTLINE OF CHANGE...........................................200 SPECIAL TOOL....................................................200 FUEL TANK <F9Q>.................................................201 GASOLINE DIRECT INJECTION (GDI).....................................203 GENERAL.........................................................204 OUTLINE OF CHANGES..........................................204 GENERAL INFORMATION.............................................204 SERVICE SPECIFICATIONS..........................................206 TROUBLESHOOTING.................................................207 ON-VEHICLE SERVICE..............................................324 ACCELERATOR PEDAL POSITION SENSOR ADJUSTMENT................324 FUEL PRESSURE TEST..........................................324 FUEL LEAK CHECK.............................................328 COMPONENT LOCATION..........................................329 ACCELERATOR PEDAL POSITION SENSOR CHECK.....................330 ACCELERATOR PEDAL POSITION SWITCH CHECK.....................330 OXYGEN SENSOR CHECK.........................................330 CATALYST TEMPERATURE SENSOR CHECK <M/T>.....................332 FUEL PUMP (HIGH PRESSURE).......................................333 FUEL INJECTOR...................................................336 THROTTLE BODY...................................................340 ENGINE COOLING..........................................................342 GENERAL.............................................................343 OUTLINE OF CHANGES..............................................343 SERVICE SPECIFICATIONS..............................................343 SEALANT.............................................................343 THERMOSTAT <4G93-GDI>...............................................343 THERMOSTAT <F9Q>....................................................344 WATER PUMP <F9Q>....................................................345 WATER HOSE AND WATER PIPE <4G93-GDI>................................346 RADIATOR FAN <F9Q>..................................................348 RADIATOR <F9Q>......................................................350 INTAKE AND EXHAUST......................................................352 GENERAL.............................................................353 SERVICE SPECIFICATION...............................................353 SPECIAL TOOL........................................................353 ON-VEHICLE SERVICE <F9Q>............................................353 WASTE GATE ACTUATOR/VARIABLE NOZZLE TURBINE CONTROL ACTUATOR....353 TURBOCHARGER WASTE GATE SOLENOID CHECK..........................354 AIR CLEANER <F9Q>...................................................355 INTERCOOLER <F9Q>...................................................356 INTAKE MANIFOLD <4G93-GDI>..........................................357 INTAKE MANIFOLD AND EXHAUST MANIFOLD <F9Q>..........................358 EXHAUST MANIFOLD <4G92-MPI>.........................................359 TURBOCHARGER <F9Q>..................................................360 EXHAUST PIPE AND MAIN MUFFLER.......................................361 ENGINE ELECTRICAL.......................................................363 CHARGING SYSTEM.....................................................364 GENERAL.........................................................364 OUTLINE OF CHANGE...........................................364 ALTERNATOR <F9Q>................................................364 IGNITION SYSTEM.....................................................365 GENERAL.........................................................365 OUTLINE OF CHANGES..........................................365 SERVICE SPECIFICATIONS..........................................365 SPECIAL TOOL....................................................365 ON-VEHICLE SERVICE..............................................365 IGNITION FAILURE SENSOR CHECK...............................365 IGNITION COIL <4G93-GDI>........................................366 CAMSHAFT POSITION SENSOR <F9Q>..................................366 DETONATION SENSOR <4G93-GDI>....................................367 GLOW SYSTEM.........................................................368 GENERAL.........................................................368 OUTLINE OF CHANGES..........................................368 GENERAL INFORMATION.............................................368 SERVICE SPECIFICATIONS..........................................369 ON-VEHICLE SERVICE..............................................369 GLOW SYSTEM CHECK...........................................369 GLOW PLUG CHECK.............................................370 GLOW PLUG.......................................................371 ENGINE AND EMISSION CONTROL.............................................372 ENGINE CONTROL SYSTEM...............................................373 GENERAL.........................................................373 OUTLINE OF CHANGE...........................................373 ACCELERATOR PEDAL <4G93-GDI, F9Q1>..............................373 EMISSION CONTROL SYSTEM.............................................374 GENERAL.........................................................374 OUTLINE OF CHANGES..........................................374 VACUUM HOSE.....................................................374 VACUUM HOSE PIPING DIAGRAM..................................374 EVAPORATIVE EMISSION CONTROL SYSTEM.............................375 SYSTEM DIAGRAM..............................................375 PURGE CONTROL SYSTEM CHECK <GDI>............................376 PURGE CONTROL SYSTEM CHECK <MPI>............................376 PURGE PORT VACUUM CHECK <GDI>...............................376 PURGE PORT VACUUM CHECK <MPI>...............................376 EMISSION CONTROL SYSTEM <F9Q1>......................................377 GENERAL.........................................................377 OUTLINE OF CHANGE...........................................377 GENERAL INFORMATION.............................................377 SERVICE SPECIFICATIONS..........................................377 EXHAUST GAS RECIRCULATION (EGR) SYSTEM..........................378 GENERAL INFORMATION.........................................378 OPERATION...................................................378 SYSTEM DIAGRAM..............................................378 EGR VALVE CHECK.............................................378 EGR VALVE POSITION SENSOR CHECK.............................379 CATALYTIC CONNVERTER............................................380 CLATCH..................................................................381 MANUAL TRANSMISSION.....................................................385 GENERAL INFORMATION.................................................386 LUBRICANTS..........................................................386 SEALANT.............................................................386 SPECIAL TOOLS.......................................................386 ON-VEHICLE SERVICE..................................................387 TRANSMISSION OIL LEVEL CHECK....................................387 TRANSMISSION OIL CHANGE.........................................387 TRANSMISSION CONTROL................................................388 SHIFT LEVER ASSEMBLY............................................389 TRANSMISSION ASSEMBLY...............................................390 AUTOMATIC TRANSMISSION..................................................394 GENERAL.............................................................395 OUTLINE OF CHANGES..............................................395 GENERAL INFORMATION.................................................395 LUBRICANT...........................................................395 TROUBLESHOOTING.....................................................395 <A/T>...........................................................395 <A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS>...................417 ON-VEHICLE SERVICE..................................................419 KEY INTERLOCK MECHANISM CHECK...................................419 SHIFT LOCK MECHANISM CHECK......................................420 TRANSMISSION CONTROL CABLE ADJUSTMENT...........................420 SHIFT SWITCH ASSEMBLY CONTINUITY CHECK..........................421 TRANSMISSION CONTROL................................................422 SHIFT LOCK AND KEY INTERLOCK MECHANISMS.............................425 FRONT AXLE..............................................................427 WHEEL AND TYRE..........................................................430 POWER PLANT MOUNT.......................................................431 GENERAL.............................................................432 ENGINE MOUNTING.....................................................432 TRANSMISSION MOUNTING...............................................434 ENGINE ROLL STOPPER AND CENTERMEMBER................................435 SERVICE BRAKES..........................................................437 BASIC BRAKE SYSTEM..................................................438 GENERAL.........................................................439 OUTLINE OF CHANGES..........................................439 SERVICE SPECIFICATIONS..........................................439 ON-VEHICLE SERVICE..............................................440 PROPORTIONING VALVE FUNCTION TEST <VEHICLES WITHOUT ABS>....440 BRAKE DISC RUN-OUT (FRONT) CHECK............................440 BRAKE PEDAL.....................................................441 ANTI-SKID BRAKING SYSTEM (ABS) <2WD>................................442 GENERAL.........................................................443 OUTLINE OF CHANGE...........................................443 TROUBLESHOOTING.................................................443 ON-VEHICLE SERVICE..............................................447 WHEEL SPEED SENSOR OUTPUT VOLTAGE CHECK.....................447 STEERING................................................................448 EXTERIOR................................................................450 CHASSIS ELECTRICAL......................................................452 HEATER, AIR CONDITIONER AND VENTILATION.................................454
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