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Mitsubishi Carisma’99 Chassis Supplement Service Manual – PDF
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Description
Mitsubishi Carisma’99 Chassis Supplement Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi Carisma’99 Chassis Supplement Service Manual – PDF DOWNLOAD
Language : English
Pages : 397
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Mitsubishi Carisma’99 Chassis Supplement Service Manual – PDF DOWNLOAD
GENERAL............................................................................ 4 VEHICLE IDENTIFICATION......................................................... 5 MODELS..................................................................... 5 MODEL CODE................................................................. 7 MAJOR SPECIFICATIONS........................................................... 8 HATCHBACK.................................................................. 8 SEDAN...................................................................... 11 ENGINE <4G9>....................................................................... 14 GENERAL........................................................................ 15 OUTLINE OF CHANGES......................................................... 15 GENERAL INFORMATION............................................................ 15 SERVICE SPECIFICATIONS......................................................... 15 ON-VEHICLE SERVICE............................................................. 16 IGNITION TIMING CHECK <GDI>................................................ 16 IDLE SPEED CHECK <GDI>..................................................... 17 COMPRESSION PRESSURE CHECK <GDI>........................................... 18 MANIFOLD VACUUM CHECK <GDI>................................................ 19 TIMING BELT.................................................................... 20 FUEL............................................................................... 22 MULTIPOINT FUEL INJECTION (MPI)................................................ 23 GENERAL.................................................................... 24 OUTLINE OF CHANGES..................................................... 24 GENERAL INFORMATION........................................................ 24 SERVICE SPECIFICATIONS..................................................... 26 SPECIAL TOOLS.............................................................. 26 TROUBLESHOOTING............................................................ 26 ON-VEHICLE SERVICE......................................................... 32 FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE THE FUEL PRESSURE).... 32 FUEL PUMP OPERATION CHECK.............................................. 33 THROTTLE POSITION SENSOR ADJUSTMENT.................................... 33 THROTTLE POSITION SENSOR CHECK......................................... 34 OXYGEN SENSOR CHECK <D4-spec. vehicles for Germany>.................... 34 IDLE SPEED CONTROL (ISC) SERVO (STEPPER MOTOR) CHECK................... 35 THROTTLE BODY.............................................................. 37 FUEL SUPPLY.................................................................... 39 GASOLINE DIRECT INJECTION (GDI)................................................ 45 GENERAL.................................................................... 46 OUTLINE OF CHANGES..................................................... 46 GENERAL INFORMATION........................................................ 46 SERVICE SPECIFICATIONS..................................................... 48 TROUBLESHOOTING............................................................ 49 ON-VEHICLE SERVICE.........................................................127 FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE FUEL PRESSURE)........127 FUEL PUMP (LOW PRESSURE) OPERATION CHECK...............................128 THROTTLE BODY (THROTTLE VALVE AREA) CLEANING...........................128 THROTTLE POSITION SENSOR ADJUSTMENT....................................128 ACCELERATOR PEDAL POSITION SENSOR ADJUSTMENT...........................129 COMPONENT LOCATION.....................................................131 THROTTLE VALVE CONTROL SERVO RELAY CONTINUITY CHECK....................132 INJECTOR DRIVER RELAY CONTINUITY CHECK.................................132 THROTTLE POSITION SENSOR CHECK.........................................132 ACCELERATOR PEDAL POSITION SENSOR (1ST AND 2ND CHANNELS) CHECK.........133 ACCELERATOR PEDAL POSITION SWITCH CHECK................................133 THROTTLE VALVE CONTROL SERVO CHECK.....................................134 CLUTCH SWITCH CHECK....................................................134 THROTTLE BODY..............................................................135 TROTTLE VALVE CONTROLLER...................................................138 ENGINE AND EMISSION CONTROL........................................................147 ENGINE CONTROL SYSTEM <4G9-GDI>................................................148 GENERAL....................................................................148 OUTLINE OF CHANGE......................................................148 ACCELERATOR PEDAL..........................................................148 AUTO-CRUISE CONTROL SYSTEM <4G9-GDI>...........................................149 GENERAL....................................................................149 OUTLINE OF CHANGE......................................................149 GENERAL INFORMATION........................................................149 SPECIAL TOOL...............................................................149 TROUBLESHOOTING............................................................150 ON-VEHICLE SERVICE.........................................................162 AUTO-CRUISE CONTROL........................................................164 EMISSION CONTROL SYSTEM <4G9>..................................................165 GENERAL....................................................................165 OUTLINE OF CHANGE......................................................165 SPECIAL TOOL...............................................................165 VACUUM HOSE................................................................165 VACUUM HOSE PIPING DIAGRAM.............................................165 VACUUM CIRCUIT DIAGRAM.................................................167 EVAPORATE EMISSION CONTROL SYSTEM..........................................168 SYSTEM DIAGRAM.........................................................168 PURGE CONTROL SYSTEM CHECK <GDI>.......................................169 PURGE PORT VACUUM CHECK <MPI>..........................................169 PURGE PORT VACUUM CHECK <GDI>..........................................169 CATALYTIC CONVERTER........................................................171 AUTOMATIC TRANSMISSION.............................................................182 GENERAL........................................................................183 OUTLINE OF CHANGES.........................................................183 GENERAL INFORMATION............................................................183 TROUBLESHOOTING................................................................183 ON-VEHICLE SERVICE.............................................................204 A/T CONTROL COMPONENT LOCATION.............................................204 SELECTOR LEVER OPERATION CHECK.............................................204 TRANSMISSION CONTROL...........................................................205 FRONT SUSPENSION...................................................................215 GENERAL........................................................................216 OUTLINE OF CHANGE..........................................................216 SERVICE SPECIFICATIONS.........................................................216 SPECIAL TOOLS..................................................................216 ON-VEHICLE SERVICE.............................................................217 FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT.................................217 STRUT ASSEMBLY.................................................................218 LOWER ARM......................................................................221 STABILIZER BAR.................................................................223 SERVICE BRAKES.....................................................................228 BASIC BRAKE SYSTEM.............................................................229 GENERAL....................................................................230 OUTLINE OF CHANGES.....................................................230 SERVICE SPECIFICATIONS.....................................................231 LUBRICANT..................................................................231 ON-VEHICLE SERVICE.........................................................232 PROPORTIONING VALVE FUNCTION TEST......................................232 DISC BRAKE PAD CHECK AND REPLACEMENT...................................232 BRAKE DISC THICKNESS CHECK.............................................233 BRAKE DISC RUN-OUT CHECK...............................................233 BRAKE DISC RUN-OUT CORRECTION..........................................234 MASTER CYLINDER AND BRAKE BOOSTER..........................................235 DISC BRAKE.................................................................236 ANTI-SKID BRAKING SYSTEM (ABS).................................................242 GENERAL....................................................................243 OUTLINE OF CHANGES.....................................................243 TROUBLESHOOTING............................................................243 REAR WHEEL SPEED SENSOR....................................................245 TRACTION CONTROL SYSTEM (TCL)..................................................247 GENERAL....................................................................248 OUTLINE OF CHANGE......................................................248 GENERAL INFORMATION........................................................248 SPECIAL TOOLS..............................................................254 TROUBLESHOOTING............................................................254 ON-VEHICLE SERVICE.........................................................263 STOP LAMP SWITCH CHECK.................................................263 WHEEL SPEED SENSOR OUTPUT VOLTAGE CHECK................................263 WHEEL SPEED SENSOR CHECK...............................................263 HYDRAULIC UNIT (HU) CHECK..............................................264 HYDRAULIC UNIT.............................................................264 BODY...............................................................................272 GENERAL........................................................................273 OUTLINE OF CHANGES.........................................................273 HOOD...........................................................................274 FENDER.........................................................................275 WINDOW GLASS...................................................................276 TAILGATE WINDOW GLASS......................................................276 DOOR...........................................................................278 SERVICE SPECIFICATIONS.....................................................278 TROUBLESHOOTING............................................................278 ON-VEHICLE SERVICE.........................................................282 DOOR OUTSIDE HANDLE PLAY CHECK.........................................282 DOOR INSIDE HANDLE PLAY CHECK..........................................282 DOOR ASSEMBLY..............................................................283 DOOR TRIM AND WATERPROOF FILM..............................................284 DOOR HANDLE AND LATCH......................................................288 TRUNK LID......................................................................290 TROUBLESHOOTING............................................................290 TRUNK LID..................................................................290 TRANK LID LATCH............................................................292 TAILGATE.......................................................................293 TROUBLESHOOTING............................................................293 TAILGATE ASSEMBLY..........................................................294 TAILGATE TRIM..............................................................296 TAILGATE LATCH.............................................................297 KEYLESS ENTRY SYSTEM...........................................................298 TROUBLESHOOTING............................................................298 ON-VEHICLE SERVICE.........................................................300 SECRET CODE REGISTRATION METHOD........................................300 EXTERIOR...........................................................................302 GENERAL........................................................................303 OUTLINE OF CHANGE..........................................................303 FRONT BUMPER...................................................................303 REAR BUMPER....................................................................304 MOULDING.......................................................................305 WINDSHIELD WIPER AND WASHER....................................................308 REAR WIPER AND WASHER <HATCHBACK>..............................................310 HEADLAMP WASHER................................................................312 MARKS..........................................................................313 DOOR MIRROR....................................................................316 INTERIOR AND SUPPLEMENTAL RESTRAINT SYSTEM (SRS)...................................317 INTERIOR.......................................................................318 GENERAL....................................................................319 OUTLINE OF CHANGES.....................................................319 INSTRUMENT PANEL...........................................................319 FLOOR CONSOLE..............................................................324 TRIMS <SEDAN>..............................................................326 SEAT.......................................................................328 FRONT SEAT.............................................................328 REAR SEAT..............................................................330 SEAT BELT..................................................................335 FRONT SEAT BELT........................................................335 REAR SEAT BELT.........................................................336 SUPPLEMENTAL RESTRAINT SYSTEM (SRS)............................................337 GENERAL....................................................................338 OUTLINE OF CHANGES.....................................................338 SRS SERVICE PRECAUTIONS....................................................338 TROUBLESHOOTING............................................................339 AIR BAG MODULES AND CLOCK SPRING...........................................342 SIDE IMPACT SENSOR.........................................................346 CHASSIS ELECTRICAL.................................................................348 GENERAL........................................................................349 OUTLINE OF CHANGES.........................................................349 HEADLAMP.......................................................................349 REAR COMBINATION LAMP..........................................................350 REAR WINDOW DEFOGGER SWITCH....................................................350 MULTI CENTER DISPLAY...........................................................351 TROUBLESHOOTING <Vehicles with navigation system>..........................351 TROUBLESHOOTING <Vehicles without navigation system>.......................378 MULTI CENTER DISPLAY.......................................................390
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