Mitsubishi Colt 2006 Technical Information Manual – PDF DOWNLOAD

Description

Mitsubishi Colt 2006 Technical Information Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi Colt 2006 Technical Information Manual – PDF DOWNLOAD

Language : English
Pages : 365
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mitsubishi Colt 2006 Technical Information Manual – PDF DOWNLOAD

GENERAL 2
HOW TO USE THIS MANUAL 3
MODEL INDICATIONS 3
TARGETS OF DEVELOPMENT 3
EXCEPT RALLIART Version-R 3
RALLIART Version-R 3
PRODUCT FEATURES 4
SPORTY AND STYLISH DESIGN 4
ACTIVE DRIVING AND HIGH QUALITY 4
TECHNICAL FEATURES 5
EXTERIOR 5
INTERIOR 7
SPACIOUS CABIN 9
ENGINE 10
<4A9> 10
<4G1> 10
TRANSMISSION 11
MANUAL TRANSMISSION 11
CVT 12
Smart shift CVT 14
SUSPENSION 15
BRAKE 16
SERVICE BRAKE 16
BRAKE BOOSTER 17
PARKING BRAKE 17
STEERING 19
ACTIVE SAFETY 20
ANTI-SKID BRAKE SYSTEM (ABS) 20
ELECTRONIC BRAKE FORCE DISTRIBUTION SYSTEM (EBD) CONTROL 21
SYSTEM CONFIGURATION DIAGRAM 22
ACTIVE STABILITY CONTROL SYSYEM (ASC) <RALLIART Version-R> 23
SYSTEM CONFIGURATION DIAGRAM 24
PASSIVE SAFETY 25
IMPACT SAFETY BODY, RISE* 25
SUPPLEMENTAL RESTRAINT SYSTEM (SRS*) 26
SEAT BELT RETRACTOR WITH FORCE LIMITER 27
REAR SEAT BELT WITH CHILD SEAT FIXING MECHANISM (ALR*) 27
STEERING SHAFT AND STEERING COLUMN 27
BRAKE PEDAL AND PARKING BRAKE PEDAL 27
CHILD SEAT FIXING BAR COMPATIBLE WITH ISO FIX* 27
POWER WINDOW WITH SAFETY MECHANISM 28
SUNROOF WITH SAFETY MECHANISM 28
TRIMS AND HEADLINING 28
OTHER SAFETY FEATURES 28
EQUIPMENTS 28
IMMOBILIZER SYSTEM 28
ENVIRONMENTAL PROTECTION 29
SERVICEABILITY AND RELIABILITY 29
MULTI USE TESTER-III (M U T -III) SUB ASSEMBLY 29
IMPROVED SERVICEABILITY 30
VEHICLE IDENTIFICATION 31
MODEL CODE 31
MAJOR SPECIFICATIONS 32
<CVT> 32
<M/T> 33
ENGINE 34
ENGINE 0
ENGINE MECHANICAL <4A9> 35
GENERAL INFORMATION 36
BASE ENGINE 37
CYLINDER HEAD 37
VALVE SEAT 37
VALVE GUIDE 38
CYLINDER HEAD GASKET 38
CYLINDER HEAD COVER 38
CYLINDER BLOCK 39
REAR OIL SEAL CASE 40
PISTON 40
PISTON PIN 40
PISTON RING 41
CONNECTING ROD 42
CONNECTING ROD BEARING 42
CRANKSHAFT 43
CRANKSHAFT BEARING, THRUST BEARING 43
CRANKSHAFT PULLEY 44
Flywheel 44
DRIVE PLATE 45
TIMING CHAIN TRAIN 46
TIMING CHAIN TENSIONER 46
VALVE MECHANISM 47
VALVE 47
VALVE STEM SEAL 48
VALVE SPRING 48
VALVE TAPPET 48
MIVEC (MITSUBISHI INNOVATIVE VALVE TIMING ELECTRONIC CONTROL SYSTEM) 49
V V T SPROCKET (VARIABLE VALVE TIMING SPROCKET) 49
CAMSHAFT 50
OIL FEEDER CONTROL VALVE(OCV) 50
TIMING CHAIN CASE 51
GENERAL INFORMATION 52
BASE ENGINE 53
CYLINDER HEAD 53
VALVE SEAT 53
VALVE GUIDE 54
CYLINDER HEAD GASKET 54
CYLINDER HEAD COVER 54
CYLINDER BLOCK 55
REAR OIL SEAL CASE 56
PISTON 56
PISTON PIN 56
PISTON RING 57
CONNECTING ROD 58
CONNECTING ROD BEARING 58
CRANKSHAFT 59
CRANKSHAFT BEARING, THRUST BEARING 59
CRANKSHAFT PULLEY 60
Flywheel 60
DRIVE PLATE 61
TIMING CHAIN TRAIN 62
TIMING CHAIN TENSIONER 62
VALVE MECHANISM 63
VALVE 63
VALVE STEM SEAL 64
VALVE SPRING 64
VALVE TAPPET 64
MIVEC (MITSUBISHI INNOVATIVE VALVE TIMING ELECTRONIC CONTROL SYSTEM) 65
V V T SPROCKET (VARIABLE VALVE TIMING SPROCKET) 65
CAMSHAFT 66
OIL FEEDER CONTROL VALVE(OCV) 66
TIMING CHAIN CASE 67
ENGINE 0
ENGINE MECHANICAL <4G1> 68
GENERAL INFORMATION 69
BASE ENGINE 70
CYLINDER HEAD GASKET 70
CYLINDER BLOCK 70
PISTON 71
PISTON PIN 71
ENGINE LUBRICATION 72
GENERAL INFORMATION 73
LUBRICATION SYSTEM SCHEMATIC<4A9> 73
LUBRICATION SYSTEM SCHEMATIC<4G1> 74
OIL PUMP<4A9> 75
RELIEF VALVE<4A9> 75
OIL SCREEN<4A9> 76
OIL FILTER<4A9> 76
OIL PAN<4A9> 77
OIL LEVEL GAUGE, OIL FILLER CAP, OIL DRAIN PLUG<4A9> 77
OIL COOLER<4G1> 78
FUEL 79
FUEL 0
MULTIPOINT FUEL INJECTION (MPI) <4A9> 80
GENERAL INFORMATION 81
SYSTEM BLOCK DIAGRAM 82
CONTROL SYSTEM DIAGRAM 83
<M/T> 83
<CVT> 84
FUEL INJECTION CONTROL 88
System Configuration Diagram 88
THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED CONTROL 89
System Configuration Diagram 89
IGNITION TIMING AND DISTRIBUTION CONTROL 90
System Configuration Diagram 90
OTHER CONTROL FUNCTIONS 90
FAN RELAY CONTROL 91
CONTROLLER AREA NETWORK (CAN) 92
SYSTEM CONFIGURATION DIAGRAM 92
DIAGNOSIS SYSTEM 93
FREEZE-FRAME DATA 93
DIAGNOSIS CODE 93
DATA LIST FUNCTION 96
Engine-ECU <M/T> or engine-CVT-ECU <CVT> Monitor Item 98
ACTUATOR TEST FUNCTION 99
FUEL 0
MULTIPOINT FUEL INJECTION (MPI) <4G1> 100
GENERAL INFORMATION 101
SYSTEM BLOCK DIAGRAM 102
CONTROL SYSTEM DIAGRAM 103
FUEL INJECTION CONTROL 106
System Configuration Diagram 106
THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED CONTROL 107
System Configuration Diagram 107
IGNITION TIMING AND DISTRIBUTION CONTROL 108
System Configuration Diagram 108
FUEL PRESSURE CONTROL 109
WASTE GATE CONTROL 110
OTHER CONTROL FUNCTIONS 111
CONTROLLER AREA NETWORK (CAN) 112
SYSTEM CONFIGURATION DIAGRAM 112
DIAGNOSIS SYSTEM 113
FREEZE-FRAME DATA 113
DIAGNOSIS CODE 113
DATA LIST FUNCTION 116
ACTUATOR TEST FUNCTION 117
FUEL 0
FUEL SUPPLY 119
GENERAL INFORMATION 120
CONSTRUCTION DIAGRAM 121
FUEL TANK 122
CONSTRUCTION DIAGRAM 122
ENGINE COOLING 123
GENERAL INFORMATION 124
CONSTRUCTION DIAGRAM 125
<4A9-M/T> 125
<4A9-CVT> 125
<4G1> 126
INTAKE & EXHAUST 127
AIR INTAKE SYSTEM 128
AIR DUCT AND AIR CLEANER 128
CONSTRUCTION DIAGRAM 128
INTERCOOLER <4G1> 129
CONSTRUCTION DIAGRAM 129
INLET MANIFOLD <4A9> 130
INLET MANIFOLD <4G1> 130
EXHAUST SYSTEM 131
EXHAUST MANIFOLD <4A9> 131
TURBOCHARGER <4G1> 132
EXHAUST PIPE AND MUFFLER <4A9> 133
CONSTRUCTION DIAGRAM 133
EXHAUST PIPE AND MUFFLER <4G1> 134
CONSTRUCTION DIAGRAM 134
ENGINE ELECTRICAL 135
GENERAL INFORMATION 136
ENGINE & EMISSION CONTROL 137
ENGINE CONTROL 138
ACCELERATOR SYSTEM 138
CONSTRUCTION DIAGRAM 138
EMISSION CONTROL 139
GENERAL INFORMATION <4A9> 139
EMISSION CONTROL SYSTEM DIAGRAM 139
GENERAL INFORMATION <4G1> 140
EMISSION CONTROL SYSTEM DIAGRAM 140
CLUTCH 141
GENERAL INFORMATION 142
CONSTRUCTION DIAGRAM 142
MANUAL TRANSMISSION 143
MANUAL TRANSMISSION 144
GENERAL INFORMATION 144
SECTIONAL VIEW 145
TRANSMISSION CONTROL 146
GENERAL INFORMATION 146
CONSTRUCTION DIAGRAM 146
CONTINUOUSLY VARIABLE TRANSMISSION (CVT) 147
CVT 148
GENERAL INFORMATION 148
ELECTRONIC CONTROL SYSTEM 149
EEPROM 149
CONTROLLER AREA NETWORK (CAN) COMMUNICATION 149
RATIO PATTERN 149
DIAGNOSIS CLASSIFICATION TABLE 150
ATF WARMER (ATF COOLER) 151
TRANSMISSION CONTROL 152
GENERAL INFORMATION 152
COMPONENT VIEW 152
SELECTOR LEVER ASSEMBLY 153
CVT ERRONEOUS OPERATION PREVENTION MECHANISMS 154
SHIFT LOCK MECHANISM 154
KEY INTERLOCK MECHANISM 156
FRONT AXLE 159
GENERAL INFORMATION 160
CONSTRUCTION DIAGRAM 161
REAR AXLE 163
GENERAL INFORMATION 164
CONSTRUCTION DIAGRAM 164
WHEEL & TYRE 165
GENERAL INFORMATION 166
POWER PLANT MOUNT 167
GENERAL INFORMATION 168
CONSTRUCTION DIAGRAM 168
FRONT SUSPENSION 169
GENERAL INFORMATION 170
CONSTRUCTION DIAGRAM 171
SPECIFICATIONS 172
REAR SUSPENSION 173
GENERAL INFORMATION 174
CONSTRUCTION DIAGRAM 174
SPECIFICATIONS 175
SERVICE BRAKES 176
SERVICE BRAKES 0
BASIC BRAKE SYSTEM 177
GENERAL INFORMATION 178
FEATURES 178
CONSTRUCTION DESCRIPTION 181
MASTER CYLINDER 181
BRAKE BOOSTER 181
BRAKE PEDAL 182
FRONT BRAKE 183
DISC BRAKE DESIGNATION 183
REAR BRAKE 184
SERVICE BRAKES 0
ANTI-SKID BRAKE SYSTEM (ABS) 185
GENERAL INFORMATION 186
FEATURES 186
EBD CONTROL 186
CONSTRUCTION DIAGRAM 187
SYSTEM CONFIGURATION DIAGRAM 188
ABS ELECTRICAL CIRCUIT DIAGRAM 189
CONSTRUCTION DESCRIPTION 190
SENSORS 190
WHEEL SPEED SENSORS AND MAGNETIC ENCODER FOR WHEEL SPEED DETECTION 190
ABS-ECU 190
ABS FLUID PRESSURE CONTROL 190
EBD FLUID PRESSURE CONTROL 191
INITIAL CHECK 191
STARTUP CHECK 191
CONSTANT CHECK 191
CAN COMMUNICATION 192
FAIL – SAFE FUNCTION 192
DIAGNOSTIC FUNCTION 194
SERVICE BRAKES 0
ACTIVE STABILITY CONTROL SYSTEM (ASC) 197
GENERAL 198
CONSTRUCTION DIAGRAM 198
SCHEMATIC DIAGRAM 200
CONSTRUCTION DIAGRAM 201
SENSOR 201
G AND YAW RATE SENSOR 201
STEERING WHEEL SENSOR 201
ASC OFF SWITCH 201
ACTUATOR 202
ASC-ECU 203
Stability control 203
Example of TCL control 204
Fail-safe and diagnostic functions 204
DESCRIPTION OF CONSTRUCTION AND OPERATION 213
Stability control operation 213
Traction control operation 220
PARKING BRAKES 221
GENERAL INFORMATION 222
<CVT> 222
<M/T> 223
STRUCTURAL DESCRIPTION <CVT> 224
OPERATIONAL DESCRIPTION <CVT> 225
PARKING BRAKE PEDAL OPERATION 225
STEERING 227
GENERAL INFORMATION 228
FEATURES 228
CONSTRUCTION DIAGRAM 229
CONSTRUCTION DESCRIPTION 231
STEERING WHEEL 231
STEERING SHAFT AND COLUMN 231
IMPACT-ABSORBING MECHANISM 232
ELECTRICAL POWER STEERING 233
GENERAL INFORMATION 233
SYSTEM CONFIGURATION 233
GENERAL DESCRIPTION ON SYSTEM 234
STEERING GEAR 235
MOTOR 235
ELECTRIC POWER STEERING-ECU 236
CAN COMMUNICATION 236
FAIL – SAFE FUNCTION 236
DIAGNOSTIC FUNCTION 236
OPERATION 237
IGNITION SWITCH ON 237
IGNITION SWITCH ON 237
STEERING WHEEL OPERATION 237
FAIL-SAFE FUNCTION OPERATION 237
BODY 238
GENERAL INFORMATION 239
FEATURES 239
MAIN BODY 240
BODY PANELING 240
BODY SHELL 241
IMPACT SAFETY BODY RISE (REINFORCED IMPACT SAFETY EVOLUTION) 241
UNEVEN THICKNESS STEEL PLATE 242
DRIVING STABILITY 243
DRIVING STABILITY 244
QUIETNESS 246
BODY COLOUR CHARTS 246
HOOD <4G1> 247
STRUT TOWER BAR <4G1> 247
CONSTRUCTION DIAGRAM 247
DOOR 248
DOOR LOCK 248
CENTRAL DOOR LOCKING 248
CONSTRUCTION DIAGRAM 248
DESCRIPTION OF STRUCTURE AND OPERATION 249
KEYLESS ENTRY SYSTEM 250
CONSTRUCTION DIAGRAM 250
DESCRIPTION OF STRUCTURE AND OPERATION 251
POWER WINDOW 252
CONSTRUCTION DIAGRAM 253
DESCRIPTION OF STRUCTURE AND OPERATION 253
WEATHERSTRIP 254
CONSTRUCTION DIAGRAM 254
PROTECTOR FILM 254
CONSTRUCTION DIAGRAM 254
WINDOW GLASS 255
VISIBLE RAY TRANSMISSIVITY RATE FOR WINDOW GLASS 255
STRUCTURAL DESCRIPTION 256
SUNROOF 257
CONSTRUCTION DIAGRAM 257
DESCRIPTION OF STRUCTURE AND OPERATION 257
LOOSE PANELS <4G1> 259
CONSTRUCTION DIAGRAM 259
EXTERIOR 260
GENERAL INFORMATION 261
FEATURES 261
SUPPORT RECYCLING OF RESOURCES 261
RADIATOR GRILLE 262
CONSTRUCTION DIAGRAM 262
BUMPER 263
FRONT BUMPER CONSTRUCTION DIAGRAM 263
REAR BUMPER CONSTRUCTION DIAGRAM 264
OVERFENDER <RALLIART Version-R> 265
AERO PARTS 266
CONSTRUCTION DIAGRAM 266
GARNISH <RALLIART Version-R> 267
TAILGATE GARNISH 267
WIPER AND WASHER 268
WINDSHIELD WIPER AND WASHER 268
CONSTRUCTION DIAGRAM 268
REAR WIPER AND WASHER 270
CONSTRUCTION DIAGRAM 270
DOOR MIRROR 271
CONSTRUCTION DIAGRAM 271
DESCRIPTION OF CONSTRUCTION AND OPERATION 271
INTERIOR & SRS 272
INTERIOR & SRS 0
INTERIOR 273
GENERAL INFORMATION 274
FEATURES 274
INSTRUMENT PANEL 275
SEAT 277
FRONT SEAT 277
RECARO SEAT <OPTION> 278
HEIGHT ADJUSTMENT <EXCEPT RECARO SEAT> 279
REAR SEAT 280
MULTI SEAT ARRANGE 281
SEAT BELT 282
SEAT BELT RETRACTOR WITH FORCE LIMITER 283
TRIMS 284
INTERIOR TRIM 284
DOOR TRIM 285
HEADLINING 286
LUGGAGE ROOM 287
FLOOR CARPET 288
INTERIOR & SRS 0
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 289
GENERAL INFORMATION 290
CONSTRUCTION DIAGRAM 291
SRS SYSTEM CIRCUIT DIAGRAM 292
CAUTION LABELS 293
SYSTEM OPERATION 296
FRONT AIR BAG AND SEAT BELT WITH PRE-TENSIONER 296
SIDE AND CURTAIN AIR BAGS 297
SYSTEM CONSTRUCTION 298
DRIVER’S SIDE AIR BAG MODULE 298
PASSENGER’S (FRONT) AIR BAG MODULE 298
SIDE-AIRBAG MODULE 298
CURTAIN AIR BAG MODULE 299
CURTAIN AIR BAG DEPLOYMENT 299
FRONT IMPACT SENSOR 300
SIDE IMPACT SENSOR 300
SEAT BELT WITH PRE-TENSIONER 301
SRS-ECU 301
DIAGNOSIS FUNCTION 301
DIAGNOSIS CODE SET 302
SERVICE DATA OUTPUT 304
SRS AIR BAG SPECIAL CONNECTOR 305
SQUIB CIRCUIT CONNECTOR LOCK SWITCH 306
CHASSIS ELECTRICAL 307
CHASSIS ELECTRICAL 0
CHASSIS ELECTRICAL 308
GENERAL INFORMATION 309
FEATURES 309
DIAGNOSIS SYSTEM 310
DIAGNOSIS CONNECTOR 311
BATTERY 311
IMMOBILIZER SYSTEM 312
CONSTRUCTION DIAGRAM 312
Encrypted code registration criteria table 313
LIGHTING 314
EXTERIOR LAMPS 314
INTERIOR LAMP 316
COMBINATION METER 317
STEPPING MOTOR 319
CIGARETTE LIGHTER 320
RADIO, CD PLAYER, SPEAKER, ANTENNA 321
RADIO AND CD PLAYER 321
SPEAKER 321
ANTENNA 321
CONSTRUCTION DIAGRAM 321
CHASSIS ELECTRICAL 0
SMART WIRING SYSTEM (SWS) 322
GENERAL INFORMATION 323
CONSTRUCTION DIAGRAM 323
COMMUNICATION METHOD 324
MULTI-DISTRIBUTION INPUT/OUTPUT BY CIRCUIT 325
DIAGNOSTIC FUNCTION 329
ECU FUNCTIONS AND CONTROLS IN THE SWS 332
BUZZER 333
CENTRAL DOOR LOCKING SYSTEM 334
POWER WINDOW 335
KEYLESS ENTRY SYSTEM 335
WINDSHIELD WIPER AND WASHER 337
REAR WIPER AND WASHER 340
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR 341
FLASHER TIMER FUNCTION 342
HEADLAMP 343
FOG LAMP 343
INTERIOR LAMP 344
CUSTOMISE FUNCTION 346
CHASSIS ELECTRICAL 0
CONTROLLER AREA NETWORK (CAN) 348
GENERAL INFORMATION 349
STRUCTURE 350
OPERATION 351
SELF-DIAGNOSIS 353
CAN BUS DIAGNOSTICS 353
HEATER, AIR CONDITIONER AND VENTILATION 354
GENERAL INFORMATION 355
FEATURES 355
CONSTRUCTION DIAGRAM 357
HEATER UNIT 358
COOLING UNIT AND HEATER UNIT 358
OPERATION 359
HEATER CONTROL 360
HEATER CONTROLLER 360
A/C-ECU 361
CONTROL SYSTEM 361
COMMUNICATION 362
DUCTS 364
VENTILATION SYSTEM 365

Contact us: [email protected]

S.V 08/24