Mitsubishi Colt 2006 Workshop Manual – PDF DOWNLOAD

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Mitsubishi Colt 2006 Workshop Manual – PDF DOWNLOAD

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Mitsubishi Colt 2006 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 3065
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi Colt 2006 Workshop Manual – PDF DOWNLOAD

GENERAL 3
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
GENERAL 4
HOW TO USE THIS MANUAL 5
SCOPE OF MAINTENANCE, REPAIR AND SERVICING EXPLANATIONS 5
DEFINITION OF TERMS 5
INDICATION OF TIGHTENING TORQUE 5
MODEL INDICATIONS 5
EXPLANATION OF MANUAL CONTENTS 6
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS 8
CONTENTS OF TROUBLESHOOTING 8
Diagnosis method 8
2 SYSTEM OPERATION AND SYMPTOM VERIFICATION TESTS 9
3 DIAGNOSIS FUNCTION 9
4 DIAGNOSIS CODE CHART 9
5 DIAGNOSIS CODE PROCEDURES 9
6 TROUBLE SYMPTOM CHART 9
7 SYMPTOM PROCEDURES 9
8 SERVICE DATA REFERENCE TABLE 9
9 ACTUATOR TEST TABLE 9
10 CHECK AT ECU TERMINALS 9
11 INSPECTION PROCEDURE BY USING AN OSCILLOSCOPE 9
DIAGNOSIS FUNCTION 10
HOW TO READ DIAGNOSIS CODE 10
ERASING DIAGNOSIS CODE 10
INPUT SIGNAL CHECK (WHEN USING A VOLTMETER) <SWS> 10
HOW TO USE THE INSPECTION PROCEDURES 11
CURRENT TROUBLE 12
PAST TROUBLE 12
HARNESS CHECK 12
MEASURES TO TAKE AFTER REPLACING THE ECU 12
CONNECTOR MEASUREMENT SERVICE POINTS 13
IF INSPECTING WITH THE CONNECTOR CONNECTED <WATERPROOF CONNECTORS> 13
IF INSPECTING WITH THE CONNECTOR CONNECTED <ORDINARY (NON-WATERPROOF) CONNECTORS> 13
IF INSPECTING WITH THE CONNECTOR DISCONNECTED <WHEN INSPECTING A FEMALE PIN> 13
IF INSPECTING WITH THE CONNECTOR DISCONNECTED <WHEN INSPECTING A MALE PIN> 14
CONNECTOR INSPECTION SERVICE POINTS 14
VISUAL INSPECTION 14
CONNECTOR PIN INSPECTION 15
CONNECTOR ENGAGEMENT INSPECTION 15
INSPECTION SERVICE POINTS FOR A BLOWN FUSE 15
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS 16
HOW TO TREAT PAST TROUBLE 16
VEHICLE IDENTIFICATION 17
VEHICLE IDENTIFICATION CODE PLATE 17
MODEL CODE 18
CHASSIS NUMBER 19
ENGINE MODEL STAMPING 20
GENERAL DATA AND SPECIFICATIONS 21
<CVT> 21
<M/T> 22
PRECAUTIONS BEFORE SERVICE 23
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) AND SEAT BELT WITH PRE-TENSIONER 23
INITIALIZATION PROCEDURE FOR LEARNING VALUE IN MPI ENGINE 23
LEARNING PROCEDURE FOR IDLING IN MPI ENGINE 24
SERVICING ELECTRICAL SYSTEM 24
APPLICATION OF ANTI-CORROSION AGENTS AND UNDERCOATS 24
VEHICLE WASHING 24
PRE-INSPECTION CONDITION 25
MULTI USE TESTER (M U T -III) SUB ASSEMBLY 25
IN ORDER TO PREVENT VEHICLES FROM FIRE 26
ENGINE OIL 26
HEALTH WARNING 26
RECOMMENDED PRECAUTIONS 26
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 27
SRS SERVICE PRECAUTIONS 29
SUPPORT LOCATIONS FOR LIFTING AND JACKING 32
TOWING AND HOISTING 34
HOW TO ATTACH THE TOWING HOOK 34
STANDARD PART/TIGHTENING-TORQUE TABLE 35
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
GENERAL <ELECTRICAL> 36
HOW TO READ WIRING DIAGRAMS 37
COMPOSITION AND CONTENTS OF WIRING DIAGRAMS 37
HOW TO READ CONFIGURATION DIAGRAMS 38
HOW TO READ CIRCUIT DIAGRAMS 39
MARKINGS FOR CONNECTOR AND EARTHING 40
WIRE COLOUR CODE 43
ABBREVIATION SYMBOLS 44
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 47
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE MECHANICAL <4A9> 48
GENERAL INFORMATION 49
SERVICE SPECIFICATIONS 50
SEALANTS 50
SPECIAL TOOLS 51
ON-VEHICLE SERVICE 53
DRIVE BELT TENSION CHECK AND ADJUSTMENT 53
ALTERNATOR AND A/C DRIVE BELT TENSION CHECK 53
IGNITION TIMING CHECK 56
IDLE SPEED CHECK 56
IDLE MIXTURE CHECK 57
VALVE CLEARANCE CHECK AND ADJUSTMENT 57
COMPRESSION PRESSURE CHECK 59
MANIFOLD VACUUM CHECK 60
CRANKSHAFT PULLEY 61
REMOVAL AND INSTALLATION 61
REMOVAL SERVICE POINTS 62
INSTALLATION SERVICE POINT 63
CAMSHAFT 64
REMOVAL AND INSTALLATION 64
REMOVAL SERVICE POINTS 65
INSTALLATION SERVICE POINTS 68
OIL PAN 71
REMOVAL AND INSTALLATION 71
REMOVAL SERVICE POINT 72
INSTALLATION SERVICE POINTS 72
CRANKSHAFT OIL SEAL 73
REMOVAL AND INSTALLATION 73
REMOVAL SERVICE POINT 74
INSTALLATION SERVICE POINTS 74
ENGINE ASSEMBLY 76
REMOVAL AND INSTALLATION <M/T> 76
REMOVAL SERVICE POINTS 80
INSTALLATION SERVICE POINTS 82
REMOVAL AND INSTALLATION <CVT> 83
REMOVAL SERVICE POINTS 87
INSTALLATION SERVICE POINTS 88
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE OVERHAUL <4A9> 90
GENERAL INFORMATION 91
GENERAL SPECIFICATIONS 91
SERVICE SPECIFICATIONS 91
TORQUE SPECIFICATIONS 93
SEALANTS 95
SPECIAL TOOLS 96
ALTERNATOR AND IGNITION SYSTEM 98
REMOVAL AND INSTALLATION 98
REMOVAL SERVICE POINTS 99
INSTALLATION SERVICE POINTS 99
FUEL AND EMISSION PARTS 100
REMOVAL AND INSTALLATION 100
INSTALLATION SERVICE POINTS 101
INLET MANIFOLD 102
REMOVAL AND INSTALLATION 102
<M/T> 102
<CVT> 103
INSTALLATION SERVICE POINTS 104
EXHAUST MANIFOLD 106
REMOVAL AND INSTALLATION 106
INSTALLATION SERVICE POINTS 107
OIL PAN AND TIMING CHAIN CASE 108
REMOVAL AND INSTALLATION 108
<M/T> 108
<CVT> 109
REMOVAL SERVICE POINTS 110
INSTALLATION SERVICE POINTS 110
TIMING CHAIN 113
REMOVAL AND INSTALLATION 113
REMOVAL SERVICE POINTS 114
INSTALLATION SERVICE POINTS 114
INSPECTION 116
CAMSHAFT 118
REMOVAL AND INSTALLATION 118
REMOVAL SERVICE POINTS 119
INSTALLATION SERVICE POINTS 119
INSPECTION 121
CYLINDER HEAD AND VALVES 122
REMOVAL AND INSTALLATION 122
REMOVAL SERVICE POINTS 123
INSTALLATION SERVICE POINTS 123
INSPECTION 124
PISTON AND CONNECTING ROD 126
REMOVAL AND INSTALLATION 126
REMOVAL SERVICE POINTS 127
INSTALLATION SERVICE POINTS 127
INSPECTION 132
CRANKSHAFT AND CYLINDER BLOCK 133
REMOVAL AND INSTALLATION 133
<M/T> 133
<CVT> 134
REMOVAL SERVICE POINTS 135
INSTALLATION SERVICE POINTS 135
INSPECTION 139
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE MECHANICAL <4G1> 141
GENERAL INFORMATION 142
SERVICE SPECIFICATIONS 142
SEALANTS 143
SPECIAL TOOLS 144
ON-VEHICLE SERVICE 148
DRIVE BELT TENSION CHECK AND ADJUSTMENT 148
ALTERNATOR DRIVE BELT TENSION CHECK 148
A/C COMPRESSOR DRIVE BELT TENSION CHECK AND ADJUSTMENT 151
IGNITION TIMING CHECK 152
IDLE SPEED CHECK 152
IDLE MIXTURE CHECK 153
COMPRESSION PRESSURE CHECK 153
MANIFOLD VACUUM CHECK 154
LASH ADJUSTER CHECK 155
<FUNCTIONAL INSPECTION> 155
<LASH ADJUSTER AIR BLEEDING> 156
CRANKSHAFT PULLEY 157
REMOVAL AND INSTALLATION 157
REMOVAL SERVICE POINTS 158
INSTALLATION SERVICE POINT 159
CAMSHAFT AND VALVE STEM SEAL 160
REMOVAL AND INSTALLATION 160
LUBRICATION AND SEALING POINTS 162
REMOVAL SERVICE POINTS 163
INSTALLATION SERVICE POINTS 163
OIL PAN 168
REMOVAL AND INSTALLATION 168
REMOVAL SERVICE POINT 169
INSTALLATION SERVICE POINTS 169
CRANKSHAFT OIL SEAL 171
REMOVAL AND INSTALLATION 171
REMOVAL SERVICE POINT 172
INSTALLATION SERVICE POINTS 172
CYLINDER HEAD GASKET 174
REMOVAL AND INSTALLATION 174
REMOVAL SERVICE POINT 175
INSTALLATION SERVICE POINTS 175
TIMING BELT 177
REMOVAL AND INSTALLATION 177
REMOVAL SERVICE POINT 178
INSTALLATION SERVICE POINTS 179
INSPECTION 183
TIMING BELT TENSIONER ADJUSTER CHECK 183
ENGINE ASSEMBLY 184
REMOVAL AND INSTALLATION 184
REMOVAL SERVICE POINTS 188
INSTALLATION SERVICE POINTS 191
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE OVERHAUL <4G1> 192
GENERAL INFORMATION 193
GENERAL SPECIFICATIONS 193
SERVICE SPECIFICATIONS 193
REWORK DIMENSIONS 195
TORQUE SPECIFICATIONS 195
SEALANTS 198
SPECIAL TOOLS 199
ALTERNATOR AND IGNITION SYSTEM 201
REMOVAL AND INSTALLATION 201
REMOVAL SERVICE POINT 202
INSTALLATION SERVICE POINTS 202
TIMING BELT 203
REMOVAL AND INSTALLATION 203
REMOVAL SERVICE POINTS 204
INSTALLATION SERVICE POINTS 205
INSPECTION 209
FUEL AND EMISSION PARTS 211
REMOVAL AND INSTALLATION 211
INSTALLATION SERVICE POINTS 212
WATER PUMP AND WATER HOSE 213
REMOVAL AND INSTALLATION 213
INSTALLATION SERVICE POINTS 214
INLET MANIFOLD 215
REMOVAL AND INSTALLATION 215
INSTALLATION SERVICE POINTS 215
EXHAUST MANIFOLD 216
REMOVAL AND INSTALLATION 216
INSTALLATION SERVICE POINTS 217
ROCKER ARMS AND CAMSHAFT 218
REMOVAL AND INSTALLATION 218
REMOVAL SERVICE POINTS 219
INSTALLATION SERVICE POINTS 219
INSPECTION 221
CYLINDER HEAD AND VALVES 224
REMOVAL AND INSTALLATION 224
REMOVAL SERVICE POINTS 225
INSTALLATION SERVICE POINTS 225
INSPECTION 227
VALVE SEAT RECONDITIONING 228
VALVE SEAT REPLACEMENT 229
VALVE GUIDE REPLACEMENT 229
OIL PAN AND OIL PUMP 230
REMOVAL AND INSTALLATION 230
REMOVAL SERVICE POINT 231
INSTALLATION SERVICE POINTS 231
INSPECTION 233
PISTON AND CONNECTING ROD 234
REMOVAL AND INSTALLATION 234
REMOVAL SERVICE POINTS 235
INSTALLATION SERVICE POINTS 235
INSPECTION 240
CRANKSHAFT AND CYLINDER BLOCK 241
REMOVAL AND INSTALLATION 241
REMOVAL SERVICE POINTS 242
INSTALLATION SERVICE POINTS 242
INSPECTION 245
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 247
GENERAL INFORMATION 248
ENGINE OILS 248
SERVICE SPECIFICATION 248
LUBRICANTS 248
SEALANTS 249
ON-VEHICLE SERVICE 249
ENGINE OIL CHECK 249
ENGINE OIL REPLACEMENT <4A9> 249
ENGINE OIL REPLACEMENT <4G1> 250
ENGINE OIL FILTER REPLACEMENT 251
OIL PRESSURE CHECK 251
ENGINE OIL COOLER 252
REMOVAL AND INSTALLATION <4G1> 252
INSTALLATION SERVICE POINT 253
OIL PRESSURE SWITCH 254
REMOVAL AND INSTALLATION <4A9> 254
INSTALLATION SERVICE POINT 254
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 255
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
MULTIPORT FUEL INJECTION (MPI) <4A9> 256
GENERAL INFORMATION 257
MULTI-POINT FUEL INJECTION SYSTEM DIAGRAM 260
<M/T> 260
<CVT> 261
SERVICE SPECIFICATIONS 262
SEALANT 262
SPECIAL TOOLS 263
TROUBLESHOOTING 265
DIAGNOSIS TROUBLESHOOTING FLOW 265
DIAGNOSIS FUNCTION 265
ENGINE WARNING LAMP (CHECK ENGINE LAMP) 265
METHOD OF READING AND ERASING DIAGNOSIS CODES 267
DIAGNOSIS USING DIAGNOSIS 2 MODE 267
INSPECTION USING M U T -III DATA LIST AND ACTUATOR TESTING 267
FREEZE FRAME DATA 268
READINESS TEST STATUS 272
INSPECTION CHART FOR DIAGNOSIS CODE 275
INSPECTION PROCEDURE FOR DIAGNOSIS CODES 277
Code No P0011: Variable Valve Timing System 277
DIAGNOSIS PROCEDURE 277
STEP 1 Check oil feeder control valve 277
STEP 2 Check for oil passage of variable valve timing control system clogged 277
STEP 3 Check for variable valve timing sprocket operation system stuck 277
STEP 4 M U T -III diagnosis code 277
Code No P0105: Manifold Absolute Pressure Sensor System 278
DIAGNOSIS PROCEDURE 279
STEP 1 M U T -III data list 279
STEP 2 Connector check: A-106 manifold absolute pressure sensor connector 279
STEP 3 Perform voltage measurement at A-106 manifold absolute pressure sensor connector 279
STEP 4 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 280
STEP 5 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 280
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 281
STEP 7 Check harness between A-106 (terminal No 2) manifold absolute pressure sensor connector and A-114 (terminal No 32) engine-ECU connector or engine-CVT-ECU connector 281
STEP 8 M U T -III data list 282
STEP 9 Perform resistance measurement at A-106 manifold absolute pressure sensor connector 282
STEP 10 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 282
STEP 11 Check harness between A-106 (terminal No 4) manifold absolute pressure sensor connector and A-114 (terminal No 33) engine-ECU connector or engine-CVT-ECU connector 283
STEP 12 Perform voltage measurement at A-106 manifold absolute pressure sensor connector 283
STEP 13 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 284
STEP 14 Perform voltage measurement at A-106 manifold absolute pressure sensor connector 284
STEP 15 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 285
STEP 16 Perform voltage measurement at A-106 manifold absolute pressure sensor connector 285
STEP 17 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 286
STEP 18 Check harness between A-106 (terminal No 1) manifold absolute pressure sensor connector and A-114 (terminal No 17) engine-ECU connector or engine-CVT-ECU connector 286
STEP 19 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 287
STEP 20 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 287
STEP 21 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 288
Code No P0110: Intake Air Temperature Sensor System 289
DIAGNOSIS PROCEDURE 290
STEP 1 M U T -III data list 290
STEP 2 Connector check: A-106 intake air temperature sensor connector 290
STEP 3 Check intake air temperature sensor itself 290
STEP 4 Perform resistance measurement at A-106 intake air temperature sensor connector 290
STEP 5 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 291
STEP 6 Check harness between A-106 (terminal No 4) intake air temperature sensor connector and A-114 (terminal No 33) engine-ECU connector or engine-CVT-ECU connector 291
STEP 7 M U T -III data list 292
STEP 8 Perform voltage measurement at A-106 intake air temperature sensor connector 292
STEP 9 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 292
STEP 10 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 293
STEP 11 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 293
STEP 12 Check harness between A-106 (terminal No 3) intake air temperature sensor connector and A-114 (terminal No 56) engine-ECU connector or engine-CVT-ECU connector 294
STEP 13 Perform voltage measurement at A-106 intake air temperature sensor connector 294
STEP 14 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 295
STEP 15 Check harness between A-106 (terminal No 3) intake air temperature sensor connector and A-114 (terminal No 56) engine-ECU connector or engine-CVT-ECU connector 295
STEP 16 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 296
Code No P0115: Engine Coolant Temperature Sensor System 297
DIAGNOSIS PROCEDURE 298
STEP 1 M U T -III data list 298
STEP 2 Connector check: A-121 engine coolant temperature sensor connector 298
STEP 3 Perform resistance measurement at A-121 engine coolant temperature sensor connector 298
STEP 4 Perform voltage measurement at A-121 engine coolant temperature sensor connector 299
STEP 5 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 299
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 300
STEP 7 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 300
STEP 8 Check harness between A-121 (terminal No 1) engine coolant temperature sensor connector and A-114 (terminal No 14) engine-ECU connector or engine-CVT-ECU connector 301
STEP 9 M U T -III data list 301
STEP 10 Perform resistance measurement at A-121 engine coolant temperature sensor connector 301
STEP 11 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 302
STEP 12 Check harness between A-121 (terminal No 2) engine coolant temperature sensor connector and A-114 (terminal No 29) engine-ECU connector or engine-CVT-ECU connector 302
STEP 13 Perform voltage measurement at A-121 engine coolant temperature sensor connector 303
STEP 14 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 303
STEP 15 Check harness between A-121 (terminal No 1) engine coolant temperature sensor connector and A-114 (terminal No 14) engine-ECU connector or engine-CVT-ECU connector 304
STEP 16 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 304
Code No P0122: Throttle Position Sensor (Main) Circuit Low Input 305
DIAGNOSIS PROCEDURE 306
STEP 1 M U T -III data list 306
STEP 2 Connector check: A-107 electronic-controlled throttle valve connector 306
STEP 3 Perform voltage measurement at A-107 electronic-controlled throttle valve connector 306
STEP 4 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 306
STEP 5 Check harness between A-107 (terminal No 5) electronic-controlled throttle valve connector and A-114 (terminal No 31) engine-ECU connector or engine-CVT-ECU connector 307
STEP 6 M U T -III data list 307
STEP 7 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 307
STEP 8 Check harness between A-107 (terminal No 5) electronic-controlled throttle valve connector and A-114 (terminal No 31) engine-ECU connector or engine-CVT-ECU connector 308
STEP 9 Check harness between A-107 (terminal No 6) electronic-controlled throttle valve connector and A-114 (terminal No 15) engine-ECU connector or engine-CVT-ECU connector 308
STEP 10 Replace the throttle body assembly 308
Code No P0123: Throttle Position Sensor (Main) Circuit High Input 309
DIAGNOSIS PROCEDURE 310
STEP 1 M U T -III data list 310
STEP 2 Connector check: A-107 electronic-controlled throttle valve connector 310
STEP 3 Perform resistance measurement at A-107 electronic-controlled throttle valve connector 310
STEP 4 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 310
STEP 5 Check harness between A-107 (terminal No 3) electronic-controlled throttle valve connector and A-114 (terminal No 30) engine-ECU connector or engine-CVT-ECU connector 311
STEP 6 M U T -III data list 311
STEP 7 Replace the throttle body assembly 311
Code No P0125: Feedback System Monitor 312
DIAGNOSIS PROCEDURE 312
STEP 1 M U T -III diagnosis code 312
STEP 2 M U T -III data list 312
STEP 3 Check for intake of air from gaps in gasket, seals, etc 312
STEP 4 Check for leakage of exhaust emission from exhaust manifold 312
STEP 5 Check throttle body (throttle valve portion) for contamination 313
STEP 6 Connector check: A-122 oxygen sensor (front) connector, A-114 engine-ECU connector or engine-CVT-ECU connector 313
STEP 7 Check oxygen sensor (front) itself 313
STEP 8 Check harness between A-122 (terminal No 1) oxygen sensor (front) connector and A-114 (terminal No 34) engine-ECU connector or engine-CVT-ECU connector 313
STEP 9 Connector check: Injector connector 314
STEP 10 Check injector itself 314
STEP 11 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector or engine-CVT-ECU connector 314
STEP 12 Check harness between B-106 engine control relay connector and injector connector 315
STEP 13 Check harness between injector connector and A-114 engine-ECU connector or engine-CVT-ECU connector 316
STEP 14 Fuel pressure measurement 316
Code No P0130: Oxygen Sensor (Front) System 317
DIAGNOSIS PROCEDURE 318
STEP 1 M U T -III data list 318
STEP 2 Connector check: A-122 oxygen sensor (front) connector 318
STEP 3 Perform resistance measurement at A-122 oxygen sensor (front) connector 318
STEP 4 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 319
STEP 5 Check harness between A-122 (terminal No 2) oxygen sensor connector and A-114 (terminal No 49) engine-ECU connector or engine-CVT-ECU connector 319
STEP 6 M U T -III data list 319
STEP 7 Perform voltage measurement at A-122 oxygen sensor connector 320
STEP 8 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 320
STEP 9 Perform voltage measurement at A-122 oxygen sensor connector 321
STEP 10 Check oxygen sensor itself 321
STEP 11 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 321
STEP 12 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 322
STEP 13 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 322
STEP 14 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 323
Code No P0135: Oxygen Sensor (Front) Heater System 324
DIAGNOSIS PROCEDURE 325
STEP 1 Connector check: A-122 oxygen sensor connector 325
STEP 2 Perform resistance measurement at A-122 oxygen sensor connector 325
STEP 3 Perform voltage measurement at A-122 oxygen sensor connector 325
STEP 4 Connector check: B-106 engine control relay connector 326
STEP 5 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 326
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 327
STEP 7 Check harness between A-122 (terminal No 4) oxygen sensor connector and A-114 (terminal No 51) engine-ECU connector or engine-CVT-ECU connector 327
STEP 8 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 328
STEP 9 Check harness between A-122 (terminal No 3) oxygen sensor connector and B-106 (terminal No 4) engine control relay connector 328
STEP 10 Check harness between A-122 (terminal No 4) oxygen sensor connector and A-114 (terminal No 51) engine-ECU connector or engine-CVT-ECU connector 329
STEP 11 M U T -III diagnosis code 329
Code No P0136: Oxygen Sensor (Rear) System 330
DIAGNOSIS PROCEDURE 331
STEP 1 M U T -III data list 331
STEP 2 Connector check: B-53 oxygen sensor (rear) connector 331
STEP 3 Perform resistance measurement at B-53 oxygen sensor (rear) connector 332
STEP 4 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 332
STEP 5 Check harness between B-53 (terminal No 2) oxygen sensor (rear) connector and A-08 (terminal No 98) engine-ECU connector or engine-CVT-ECU connector 333
STEP 6 M U T -III data list 333
STEP 7 Perform voltage measurement at B-53 oxygen sensor (rear) connector 333
STEP 8 Check Oxygen sensor (rear) itself 333
STEP 9 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 334
STEP 10 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 334
STEP 11 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 335
STEP 12 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 335
Code No P0141: Oxygen sensor (Rear) Heater System 336
DIAGNOSIS PROCEDURE 337
STEP 1 Connector check: B-53 oxygen sensor (rear) connector 337
STEP 2 Perform resistance measurement at B-53 oxygen sensor (rear) connector 337
STEP 3 Perform voltage measurement at B-53 oxygen sensor (rear) connector 338
STEP 4 Connector check: B-106 engine control relay connector 338
STEP 5 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 339
STEP 6 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 339
STEP 7 Check harness between B-53 (terminal No 3) oxygen sensor (rear) connector and A-08 (terminal No 79) engine-ECU connector or engine-CVT-ECU connector 340
STEP 8 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 340
STEP 9 Check harness between B-53 (terminal No 4) oxygen sensor (rear) connector and B-106 (terminal No 4) engine control relay connector 341
STEP 10 Check harness between B-53 (terminal No 3) oxygen sensor (rear) connector and A-08 (terminal No 79) engine-ECU connector or engine-CVT-ECU connector 341
STEP 11 M U T -III diagnosis code 342
Code No P0170: Abnormal Fuel System 342
DIAGNOSIS PROCEDURE 342
STEP 1 M U T -III diagnosis code 342
STEP 2 M U T -III data list 342
STEP 3 Check for intake of air from intake hose and inlet manifold 342
STEP 4 Check for leakage of exhaust emission from exhaust manifold 343
STEP 5 Check throttle body (throttle valve portion) for contamination 343
STEP 6: M U T -III data list 343
STEP 7 Check Injector itself 343
STEP 8 Check purge control solenoid valve itself 343
STEP 9 Check EGR valve itself 343
STEP 10 Fuel pressure measurement 343
Code No P0201: No 1 Injector System 344
DIAGNOSIS PROCEDURE 345
STEP 1 M U T -III actuator test 345
STEP 2 Connector check: A-102 No 1 injector connector 345
STEP 3 Perform resistance measurement at A-102 No 1 injector connector 345
STEP 4 Perform voltage measurement at A-102 No 1 injector connector 346
STEP 5 Connector check: B-106 engine control relay connector 346
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 347
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-102 (terminal No 1) No 1 injector connector 347
STEP 8 Check harness between A-102 (terminal No 2) No 1 injector connector and A-114 (terminal No 8) engine-ECU connector or engine-CVT-ECU connector 348
STEP 9 Perform signal wave pattern measurement at A-114 engine-ECU connector or engine-CVT-ECU connector (Using an oscilloscope) 348
Code No P0202: No 2 Injector System 349
DIAGNOSIS PROCEDURE 350
STEP 1 M U T -III actuator test 350
STEP 2 Connector check: A-103 No 2 injector connector 350
STEP 3 Perform resistance measurement at A-103 No 2 injector connector 350
STEP 4 Perform voltage measurement at A-103 No 2 injector connector 351
STEP 5 Connector check: B-106 engine control relay connector 351
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 352
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-103 (terminal No 1) No 2 injector connector 352
STEP 8 Check harness between A-103 (terminal No 2) No 2 injector connector and A-114 (terminal No 9) engine-ECU connector or engine-CVT-ECU connector 353
STEP 9 Perform signal wave pattern measurement at A-114 engine-ECU connector or engine-CVT-ECU connector (Using an oscilloscope) 353
Code No P0203: No 3 Injector System 354
DIAGNOSIS PROCEDURE 355
STEP 1 M U T -III actuator test 355
STEP 2 Connector check: A-104 No 3 injector connector 355
STEP 3 Perform resistance measurement at A-104 No 3 injector connector 355
STEP 4 Perform voltage measurement at A-104 No 3 injector connector 356
STEP 5 Connector check: B-106 engine control relay connector 356
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 357
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-104 (terminal No 1) No 3 injector connector 357
STEP 8 Check harness between A-104 (terminal No 2) No 3 injector connector and A-114 (terminal No 23) engine-ECU connector or engine-CVT-ECU connector 358
STEP 9 Perform signal wave pattern measurement at A-114 engine-ECU connector or engine-CVT-ECU connector (Using on oscilloscope) 358
Code No P0204: No 4 Injector System 359
DIAGNOSIS PROCEDURE 360
STEP 1 M U T -III actuator test 360
STEP 2 Connector check: A-105 No 4 injector connector 360
STEP 3 Perform resistance measurement at A-105 No 4 injector connector 360
STEP 4 Perform resistance measurement at A-105 No 4 injector connector 361
STEP 5 Connector check: B-106 engine control relay connector 361
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 362
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-105 (terminal No 1) No 4 injector connector 362
STEP 8 Check harness between A-105 (terminal No 2) No 4 injector connector and A-114 (terminal No 24) engine-ECU connector or engine-CVT-ECU connector 363
STEP 9 Perform signal wave pattern measurement at A-114 engine-ECU connector or engine-CVT-ECU connector (Using an oscilloscope) 363
Code No P0222: Throttle Position Sensor (Sub) Circuit Low Input 364
DIAGNOSIS PROCEDURE 365
STEP 1 M U T -III data list 365
STEP 2 Connector check: A-107 electronic-controlled throttle valve connector 365
STEP 3 Perform voltage measurement at A-107 electronic-controlled throttle valve connector 365
STEP 4 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 365
STEP 5 Check harness between A-107 (terminal No 5) electronic-controlled throttle valve connector and A-114 (terminal No 31) engine-ECU connector or engine-CVT-ECU connector 366
STEP 6 M U T -III data list 366
STEP 7 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 366
STEP 8 Check harness between A-107 (terminal No 5) electronic-controlled throttle valve connector and A-114 (terminal No 31) engine-ECU connector or engine-CVT-ECU connector 367
STEP 9 Check harness between A-107 (terminal No 4) electronic-controlled throttle valve connector and A-114 (terminal No 16) engine-ECU connector or engine-CVT-ECU connector 367
STEP 10 Replace throttle body assembly 367
Code No P0223: Throttle Position Sensor (Sub) Circuit High Input 368
DIAGNOSIS PROCEDURE 369
STEP 1 M U T -III data list 369
STEP 2 Connector check: A-107 electronic-controlled throttle valve connector 369
STEP 3 Perform resistance measurement at A-107 electronic-controlled throttle valve connector 369
STEP 4 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 369
STEP 5 Check harness between A-107 (terminal No 3) electronic-controlled throttle valve connector and A-114 (terminal No 30) engine-ECU connector or engine-CVT-ECU connector 370
STEP 6 M U T -III data list 370
STEP 7 Replace the throttle body assembly 370
Code No P0300: Random/Multiple Cylinder Misfire Detected 371
DIAGNOSIS PROCEDURE 371
STEP 1 M U T -III data list 371
STEP 2 M U T -III data list 371
STEP 3 Visual check of ignition spark 371
STEP 4 Connector check: Injector connector 372
STEP 5 Check injector itself 372
STEP 6 Fuel pressure measurement 372
STEP 7 Check for intake of air from intake hose and inlet manifold 372
STEP 8 Check for skipped timing belt teeth 372
STEP 9 Check EGR valve (stepper motor) itself 372
STEP 10 Check the trouble symptoms 372
Code No P0301: No 1 Cylinder Misfire Detected 373
DIAGNOSIS PROCEDURE 373
STEP 1 Visual check of ignition spark 373
STEP 2 Connector check: A-102 No 1 injector connector 373
STEP 3 Check No 1 injector itself 373
STEP 4 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector or engine-CVT-ECU connector 374
STEP 5 Check harness between B-106 (terminal No 4) engine control relay connector and A-102 (terminal No 1) No 1 injector connector 374
STEP 6 Check harness between A-102 (terminal No 2) No 1 injector connector and A-114 (terminal No 8) engine-ECU connector or engine-CVT-ECU connector 375
STEP 7 Fuel pressure measurement 375
STEP 8 M U T -III diagnosis code 375
Code No P0302: No 2 Cylinder Misfire Detected 376
DIAGNOSIS PROCEDURE 376
STEP 1 Visual check of ignition spark 376
STEP 2 Connector check: A-103 No 2 injector connector 376
STEP 3 Check No 2 injector itself 376
STEP 4 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector or engine-CVT-ECU connector 377
STEP 5 Check harness between B-106 (terminal No 4) engine control relay connector and A-103 (terminal No 1) No 2 injector connector 377
STEP 6 Check harness between A-103 (terminal No 2) No 2 injector connector and A-114 (terminal No 9) engine-ECU connector or engine-CVT-ECU connector 378
STEP 7 Fuel pressure measurement 378
STEP 8 M U T -III diagnosis code 378
Code No P0303: No 3 Cylinder Misfire Detected 379
DIAGNOSIS PROCEDURE 379
STEP 1 Visual check of ignition spark 379
STEP 2 Connector check: A-104 No 3 injector connector 379
STEP 3 Check No 3 injector itself 379
STEP 4 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector or engine-CVT-ECU connector 380
STEP 5 Check harness between B-106 (terminal No 4) engine control relay connector and A-104 (terminal No 1) No 3 injector connector 380
STEP 6 Check harness between A-104 (terminal No 2) No 3 injector connector and A-114 (terminal No 23) engine-ECU connector or engine-CVT-ECU connector 381
STEP 7 Fuel pressure measurement 381
STEP 8 M U T -III diagnosis code 381
Code No P0304: No 4 Cylinder Misfire Detected 382
DIAGNOSIS PROCEDURE 382
STEP 1 Visual check of ignition spark 382
STEP 2 Connector check: A-105 No 4 injector connector 382
STEP 3 Check No 4 injector itself 382
STEP 4 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector or engine-CVT-ECU connector 383
STEP 5 Check harness between B-106 (terminal No 4) engine control relay connector and A-105 (terminal No 1) No 4 injector connector 383
STEP 6 Check harness between A-105 (terminal No 2) No 4 injector connector and A-114 (terminal No 24) engine-ECU connector or engine-CVT-ECU connector 384
STEP 7 Fuel pressure measurement 384
STEP 8 M U T -III diagnosis code 384
Code No P0325: Detonation Sensor System 385
DIAGNOSIS PROCEDURE 386
STEP 1 Connector check: A-128 detonation sensor connector 386
STEP 2 Perform resistance measurement at A-128 detonation sensor connector 386
STEP 3 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 386
STEP 4 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 387
STEP 5 Check harness between A-128 (terminal No 2) detonation sensor connector and A-114 (terminal No 20) engine-ECU connector or engine-CVT-ECU connector 387
STEP 6 M U T -III diagnosis code 387
STEP 7 Reconfirm the diagnosis code after replacing the detonation sensor 388
Code No P0335: Crank Angle Sensor System 389
DIAGNOSIS PROCEDURE 390
STEP 1 M U T -III data list 390
STEP 2 Connector check: A-133 crank angle sensor connector 390
STEP 3 Perform voltage measurement at A-133 crank angle sensor connector 390
STEP 4 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 391
STEP 5 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 391
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 392
STEP 7 Check harness between A-133 (terminal No 2) crank angle sensor connector and A-114 (terminal No 13) engine-ECU connector or engine-CVT-ECU connector 392
STEP 8 M U T -III data list 392
STEP 9 Perform voltage measurement at A-133 crank angle sensor connector 393
STEP 10 Connector check: B-106 engine control relay connector 393
STEP 11 Perform resistance measurement at A-133 crank angle sensor connector 394
STEP 12 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 394
STEP 13 Check harness between A-133 (terminal No 1) crank angle sensor connector and A-114 (terminal No 28) engine-ECU connector or engine-CVT-ECU connector 394
STEP 14 M U T -III data list 394
STEP 15 Perform output wave pattern measurement at A-133 crank angle sensor connector (Using an oscilloscope) 395
STEP 16 Connector check: B-106 engine control relay connector 395
STEP 17 Check harness between A-133 (terminal No 3) crank angle sensor connector and B-106 (terminal No 4) engine control relay connector 396
STEP 18 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 396
STEP 19 Check harness between A-133 (terminal No 2) crank angle sensor connector and A-114 (terminal No 13) engine-ECU connector or engine-CVT-ECU connector 397
STEP 20 Check the crankshaft sensing ring 397
STEP 21 M U T -III data list 397
Code No P0340: Camshaft Position Sensor System 398
DIAGNOSIS PROCEDURE 399
STEP 1 Connector check: A-110 camshaft position sensor connector 399
STEP 2 Perform voltage measurement at A-110 camshaft position sensor connector 399
STEP 3 Connector check: B-106 engine control relay connector 400
STEP 4 Perform voltage measurement at A-110 camshaft position sensor connector 400
STEP 5 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 401
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 401
STEP 7 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 402
STEP 8 Check harness between A-110 (terminal No 2) camshaft position sensor connector and A-114 (terminal No 12) engine-ECU connector or engine-CVT-ECU connector 402
STEP 9 M U T -III diagnosis code 402
STEP 10 Perform resistance measurement at A-110 camshaft position sensor connector 403
STEP 11 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 403
STEP 12 Check harness between A-110 (terminal No 1) camshaft position sensor connector and A-114 (terminal No 27) engine-ECU connector or engine-CVT-ECU connector 403
STEP 13 Perform output wave pattern measurement at A-110 camshaft position sensor connector (Using an oscilloscope) 404
STEP 14 Connector check: B-106 engine control relay connector 404
STEP 15 Check harness between A-110 (terminal No 3) camshaft position sensor connector and B-106 (terminal No 4) engine control relay connector 405
STEP 16 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 405
STEP 17 Check harness between A-110 (terminal No 2) camshaft position sensor connector and A-114 (terminal No 12) engine-ECU connector or engine-CVT-ECU connector 406
STEP 18 Check harness between A-110 (terminal No 1) camshaft position sensor connector and A-114 (terminal No 27) engine-ECU connector or engine-CVT-ECU connector 406
STEP 19 Check camshaft position sensing cylinder 406
STEP 20 M U T -III diagnosis code 407
Code No P0403: Exhaust Gas Recirculation Control System <CVT> 408
DIAGNOSIS PROCEDURE 409
STEP 1 Connector check: A-109 EGR valve connector 409
STEP 2 Perform resistance measurement at A-109 EGR valve connector 409
STEP 3 Perform voltage measurement at A-109 EGR valve connector 409
STEP 4 Connector check: B-106 engine control relay connector 410
STEP 5 Connector check: A-114 engine-CVT-ECU connector 410
STEP 6 Check harness between A-109 EGR valve connector and A-114 engine-CVT-ECU connector 411
STEP 7 Connector check: B-106 engine control relay connector 411
STEP 8 Check harness between A-109 (terminal No 2, No 5) EGR valve connector and B-106 (terminal No 4) engine control relay connector 412
STEP 9 M U T -III diagnosis code 412
Code No P0421: Warm Up Catalyst Malfunction 413
DIAGNOSIS PROCEDURE 413
STEP 1 Check for leakage of exhaust emission from exhaust manifold 413
STEP 2 M U T -III data list 413
STEP 3 M U T -III data list 413
STEP 4 Replace the oxygen sensor (rear) 413
STEP 5 Replace the catalytic converter 413
Code No P0443: Purge Control Solenoid Valve System 414
DIAGNOSIS PROCEDURE 415
STEP 1 M U T -III actuator test 415
STEP 2 Connector check: A-108 purge control solenoid valve connector 415
STEP 3 Perform resistance measurement at A-108 purge control solenoid valve connector 415
STEP 4 Perform voltage measurement at A-108 purge control solenoid valve connector 416
STEP 5 Connector check: B-106 engine control relay connector 416
STEP 6 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 417
STEP 7 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 417
STEP 8 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 418
STEP 9 Check harness between A-108 (terminal No 1) purge control solenoid valve connector and A-114 (terminal No 38) engine-ECU connector or engine-CVT-ECU connector 418
STEP 10 Check harness between A-114 (terminal No 2) purge control solenoid valve connector and B-106 (terminal No 4) engine control relay connector 419
STEP 11 M U T -III actuator test 419
Code No P0500: Vehicle Speed Signal System <M/T> 420
DIAGNOSIS PROCEDURE 420
STEP 1 M U T -III diagnosis code 420
STEP 2 M U T -III other system diagnosis code 420
Code No P0513: Immobilizer Malfunction 421
DIAGNOSIS PROCEDURE 422
STEP 1 Connector check: B-49 immobilizer-ECU connector and A-08 engine-ECU connector or engine-CVT-ECU connector 422
STEP 2 Check harness between B-49 (terminal No 3) immobilizer-ECU connector and A-08 (terminal No 120) engine-ECU connector or engine-CVT-ECU connector 422
STEP 3 Check the trouble symptoms 422
STEP 4 After replacing the immobilizer-ECU, re-check the trouble symptoms 423
Code No P0603: EEP ROM MALFUNCTION 423
DIAGNOSIS 423
STEP 1 M U T -III diagnosis code 423
Code No P0606: Microcomputer Malfunction System 423
DIAGNOSIS 423
STEP 1 M U T -III diagnosis code 423
Code No P0622: Alternator FR Terminal System 424
DIAGNOSIS PROCEDURE 425
STEP 1 Connector check: A-131 alternator connector 425
STEP 2 Perform voltage measurement at A-131 alternator connector 425
STEP 3 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 425
STEP 4 Check harness between A-131 (terminal No 4) alternator connector and A-114 (terminal No 65) engine-ECU connector or engine-CVT-ECU connector 426
STEP 5 M U T -III diagnosis code 426
STEP 6 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 426
STEP 7 Check harness between A-131 (terminal No 4) alternator connector and A-114 (terminal No 65) engine-ECU connector or engine-CVT-ECU connector 427
STEP 8 M U T -III diagnosis code 427
STEP 9 M U T -III diagnosis code 427
Code No P0638: Throttle Valve Control Servo Circuit Range/Performance Problem 428
DIAGNOSIS 428
STEP 1 Check throttle body 428
STEP 2 Check the throttle valve control servo itself 428
STEP 3 Connector check: A-107 electronic-controlled throttle valve connector and A-114 engine-ECU connector or engine-CVT-ECU connector 429
STEP 4 Check harness between A-107 (terminal No 1) electronic-controlled throttle valve connector and A-114 (terminal No 7) engine-ECU connector or engine-CVT-ECU connector 429
STEP 5 Check harness between A-107 (terminal No 2) electronic-controlled throttle valve connector and A-114 (terminal No 22) engine-ECU connector or engine-CVT-ECU connector 430
STEP 6 Check the trouble symptoms 430
Code No P0642: Throttle Position Sensor Power Supply 431
DIAGNOSIS 431
STEP 1 Check the trouble symptoms 431
Code No P0657: Throttle Valve Control Servo Relay Circuit Malfunction 432
DIAGNOSIS 433
STEP 1 Connector check: B-121 throttle valve control servo relay connector 433
STEP 2 Check throttle valve control servo relay itself 433
STEP 3 Perform voltage measurement at B-121 throttle valve control servo relay connector 433
STEP 4 Perform voltage measurement at B-121 throttle valve control servo relay connector 434
STEP 5 Connector check: B-106 engine control relay connector 434
STEP 6 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 435
STEP 7 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 435
STEP 8 Check harness between B-121 (terminal No 4) throttle valve control servo relay connector and A-08 (terminal No 78) engine-ECU connector or engine-CVT-ECU connector 436
STEP 9 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 436
STEP 10 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 437
STEP 11 Check harness between B-121 (terminal No 3) throttle valve control servo relay connector and battery 437
STEP 12 Check harness between B-121 (terminal No 1) throttle valve control servo relay connector and B-106 (terminal No 4) engine control relay connector 437
STEP 13 Check harness between B-121 (terminal No 2) throttle valve control servo relay connector and A-08 (terminal No 123) engine-ECU connector or engine-CVT-ECU connector 438
STEP 14 Check harness between B-121 (terminal No 4) throttle valve control servo relay connector and A-08 (terminal No 78) engine-ECU connector or engine-CVT-ECU connector 438
STEP 15 M U T -III diagnosis code 439
Code No P1021: Oil Feeder Control Valve System 440
DIAGNOSIS PROCEDURE 441
STEP 1 Connector check: A-101 oil feeder control valve connector 441
STEP 2 Check oil feeder control valve 441
STEP 3 Perform voltage measurement at A-101 oil feeder control valve connector 441
STEP 4 Connector check: B-106 engine control relay connector 442
STEP 5 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 442
STEP 6 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 443
STEP 7 Connector check: B-106 engine control relay connector 443
STEP 8 Check harness between A-101 (terminal No 1) oil feeder control valve connector and B-106 (terminal No 4) engine control relay connector 444
STEP 9 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 444
STEP 10 Check harness between A-101 (terminal No 2) oil feeder control valve connector and A-114 (terminal No 52) engine-ECU connector or engine-CVT-ECU connector 445
STEP 11 Check the trouble symptoms 445
Code No P1602: Communication Malfunction (between Engine-ECU <M/T> or Engine-CVT-ECU <CVT> Main Processor and System LSI) 446
DIAGNOSIS 446
STEP 1 Check the trouble symptoms 446
Code No P1603: Battery Backup Circuit Malfunction 447
DIAGNOSIS PROCEDURE 448
STEP 1 M U T -III diagnosis code 448
STEP 2 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 448
STEP 3 Check harness between battery and A-08 (terminal No 82) engine-ECU connector or engine-CVT-ECU connector 448
STEP 4 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 449
STEP 5 M U T -III diagnosis code 449
Code No P2100: Throttle Valve Control Servo Circuit (open) 449
DIAGNOSIS PROCEDURE 450
STEP 1 Connector check: A-107 electronic-controlled throttle valve connector 450
STEP 2 Check throttle valve control servo itself 450
STEP 3 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 450
STEP 4 Perform resistance measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 451
STEP 5 Check harness between A-107 (terminal No 1) electronic-controlled throttle valve connector and A-114 (terminal No 7) engine-ECU connector or engine-CVT-ECU connector 451
STEP 6 Check harness between A-107 (terminal No 2) electronic-controlled throttle valve connector and A-114 (terminal No 22) engine-ECU connector or engine-CVT-ECU connector 452
STEP 7 Check the trouble symptoms 452
Code No P2101: Throttle Valve Control Servo Magneto Malfunction 453
DIAGNOSIS PROCEDURE 453
STEP 1 Connector check: A-107 electronic-controlled throttle valve connector 453
STEP 2 Check throttle valve control servo itself 453
STEP 3 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 453
STEP 4 Check harness between A-107 (terminal No 1) electronic-controlled throttle valve connector and A-114 (terminal No 7) engine-ECU connector or engine-CVT-ECU connector 454
STEP 5 Check harness between A-107 (terminal No 2) electronic-controlled throttle valve connector and A-114 (terminal No 22) engine-ECU connector or engine-CVT-ECU connector 454
STEP 6 Check the trouble symptoms 454
Code No P2108: Throttle Valve Control Servo Processor Malfunction 455
DIAGNOSIS PROCEDURE 455
STEP 1 M U T -III diagnosis code 455
Code No P2122: Accelerator Pedal Position Sensor (Main) Circuit Low Input 456
DIAGNOSIS PROCEDURE 457
STEP 1 M U T -III data list 457
STEP 2 Connector check: B-26 accelerator pedal position sensor connector 457
STEP 3 Perform voltage measurement at B-26 accelerator pedal position sensor connector 457
STEP 4 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 457
STEP 5 Check harness between B-26 (terminal No 1) accelerator pedal position sensor connector and A-08 (terminal No 85) engine-ECU connector or engine-CVT-ECU connector 458
STEP 6 M U T -III data list 458
STEP 7 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 458
STEP 8 Check harness between B-26 (terminal No 1) accelerator pedal position sensor connector and A-08 (terminal No 85) engine-ECU connector or engine-CVT-ECU connector 459
STEP 9 Check harness between B-26 (terminal No 3) accelerator pedal position sensor connector and A-08 (terminal No 83) engine-ECU connector or engine-CVT-ECU connector 459
STEP 10 Replace the accelerator pedal assembly 459
Code No P2123: Accelerator Pedal Position Sensor (Main) Circuit High Input 460
DIAGNOSIS PROCEDURE 461
STEP 1 M U T -III data list 461
STEP 2 Connector check: B-26 accelerator pedal position sensor connector 461
STEP 3 Perform resistance measurement at B-26 accelerator pedal position sensor connector 461
STEP 4 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 461
STEP 5 Check harness between B-26 (terminal No 2) accelerator pedal position sensor connector and A-08 (terminal No 84) engine-ECU connector or engine-CVT-ECU connector 462
STEP 6 M U T -III data list 462
STEP 7 Replace the accelerator pedal assembly 462
Code No P2127: Accelerator Pedal Position Sensor (Sub) Circuit Low Input 463
DIAGNOSIS PROCEDURE 464
STEP 1 M U T -III data list 464
STEP 2 Connector check: B-26 accelerator pedal position sensor connector 464
STEP 3 Perform voltage measurement at B-26 accelerator pedal position sensor connector 464
STEP 4 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 464
STEP 5 Check harness between B-26 (terminal No 4) accelerator pedal position sensor connector and A-08 (terminal No 86) engine-ECU connector or engine-CVT-ECU connector 465
STEP 6 M U T -III data list 465
STEP 7 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 465
STEP 8 Check harness between B-26 (terminal No 4) accelerator pedal position sensor connector and A-08 (terminal No 86) engine-ECU connector or engine-CVT-ECU connector 466
STEP 9 Check harness between B-26 (terminal No 6) accelerator pedal position sensor connector and A-08 (terminal No 88) engine-ECU connector or engine-CVT-ECU connector 466
STEP 10 Replace the accelerator pedal assembly 466
Code No P2128: Accelerator Pedal Position Sensor (Sub) Circuit High Input 467
DIAGNOSIS PROCEDURE 468
STEP 1 M U T -III data list 468
STEP 2 Connector check: B-26 accelerator pedal position sensor connector 468
STEP 3 Perform resistance measurement at B-26 accelerator pedal position sensor connector 468
STEP 4 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 468
STEP 5 Check harness between B-26 (terminal No 5) accelerator pedal position sensor connector and A-08 (terminal No 87) engine-ECU connector or engine-CVT-ECU connector 469
STEP 6 M U T -III data list 469
STEP 7 Replace the accelerator pedal assembly 469
Code No P2135: Throttle Position Sensor (Main and Sub) Range/Performance Problem 470
DIAGNOSIS PROCEDURE 470
STEP 1 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector and A-107 electronic-controlled throttle valve connector 470
STEP 2 Check harness between A-107 (terminal No 6) electronic-controlled throttle valve connector and A-114 (terminal No 15) engine-ECU connector or engine-CVT-ECU connector 471
STEP 3 Check harness between A-107 (terminal No 4) electronic-controlled throttle valve connector and A-114 (terminal No 16) engine-ECU connector or engine-CVT-ECU connector 471
STEP 4 Replace throttle body assembly 471
Code No P2138: Accelerator Pedal Position Sensor (Main and Sub) Range/Performance Problem 472
DIAGNOSIS PROCEDURE 472
STEP 1 Connector check: B-26 accelerator pedal position connector 472
STEP 2 Perform resistance measurement at B-26 accelerator pedal position sensor connector 472
STEP 3 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 473
STEP 4 Check harness between B-26 (terminal No 2) accelerator pedal position sensor connector and A-08 (terminal No 84) engine-ECU connector or engine-CVT-ECU connector 473
STEP 5 M U T -III diagnosis code 473
STEP 6 Perform resistance measurement at B-26 accelerator pedal position sensor connector 474
STEP 7 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 474
STEP 8 Check harness between B-26 (terminal No 5) accelerator pedal position sensor connector and A-08 (terminal No 87) engine-ECU connector or engine-CVT-ECU connector 474
STEP 9 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 475
STEP 10 Check harness between B-26 (terminal No 4) accelerator pedal position sensor connector and A-08 (terminal No 86) engine-ECU connector or engine-CVT-ECU connector 475
STEP 11 Check harness between B-26 (terminal No 1) accelerator pedal position sensor connector and A-08 (terminal No 85) engine-ECU connector or engine-CVT-ECU connector 476
STEP 12 Check harness between B-26 (terminal No 3) accelerator pedal position sensor connector and A-08 (terminal No 83) engine-ECU connector or engine-CVT-ECU connector 476
STEP 13 Check harness between B-26 (terminal No 6) accelerator pedal position sensor connector and A-08 (terminal No 88) engine-ECU connector or engine-CVT-ECU connector 477
STEP 14 Replace the accelerator pedal assembly 477
Code No P2226: Barometric Pressure Sensor System 478
DIAGNOSIS PROCEDURE 478
STEP 1 M U T -III diagnosis code 478
Code No U1073: Bus Off 479
DIAGNOSIS 479
STEP 1 M U T -III CAN bus diagnosis 479
STEP 2 M U T -III diagnosis code 479
STEP 3 M U T -III diagnosis code 479
Code No U1102: ABS-ECU Time-out 480
DIAGNOSIS 480
STEP 1 M U T -III CAN bus diagnosis 480
STEP 2 M U T -III other system diagnosis codes 480
STEP 3 M U T -III other system diagnosis codes 480
STEP 4 M U T -III diagnosis code 481
STEP 5 M U T -III diagnosis code 481
STEP 6 M U T -III diagnosis code 481
Code No U1106: EPS Time-Out 481
DIAGNOSIS PROCEDURE 482
STEP 1 Diagnosis of M U T -III CAN busline 482
STEP 2 M U T -III diagnosis code 482
STEP 3 M U T -III diagnosis code 482
STEP 4 M U T -III diagnosis code 482
STEP 5 M U T -III diagnosis code 482
STEP 6 M U T -III diagnosis code 482
Code No U1108: Combination Meter Time-out 483
DIAGNOSIS 483
STEP 1 M U T -III CAN bus diagnosis 483
STEP 2 M U T -III other system diagnosis code 483
STEP 3 M U T -III other system diagnosis code 483
STEP 4 M U T -III diagnosis code 484
STEP 5 M U T -III diagnosis code 484
STEP 6 M U T -III diagnosis code 484
Code No U1110: A/C-ECU Time-Out 484
DIAGNOSIS 485
STEP 1 M U T -III CAN bus diagnosis 485
STEP 2 M U T -III other system diagnosis code 485
STEP 3 M U T -III other system diagnosis codes 485
STEP 4 M U T -III diagnosis code 485
STEP 5 M U T -III diagnosis code 485
STEP 6 M U T -III diagnosis code 485
INSPECTION CHART FOR TROUBLE SYMPTOMS 486
SYMPTOM PROCEDURES 490
Inspection Procedure 1: Communication with engine-ECU <M/T> or engine-CVT-ECU <CVT> is not possible 490
DIAGNOSIS PROCEDURE 491
STEP 1 Check start – up 491
STEP 2 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 491
STEP 3 Check harness between B-32 (terminal No 7) diagnosis connector and A-08 (terminal No 121) engine-ECU connector or engine-CVT-ECU connector 491
STEP 4 Check the trouble symptom 492
Inspection Procedure 2: The Engine Warning Lamp Does Not Illuminate Right after the Ignition Switch is Turned the “ON” Position 492
DIAGNOSIS PROCEDURE 492
STEP 1 M U T -III diagnosis code 492
STEP 2 Check the trouble symptoms 492
Inspection Procedure 3: The engine warning lamp remains illuminating and never goes out 492
DIAGNOSIS PROCEDURE 492
STEP 1 M U T -III diagnosis code 492
STEP 2 Check the trouble symptoms 492
Inspection Procedure 4: Starting impossible (No initial combustion) <M/T> 493
DIAGNOSIS PROCEDURE 494
STEP 1 Check battery voltage 494
STEP 2 M U T -III data list 494
STEP 3 Connector check: B-105 starter relay connector 494
STEP 4 Check starter relay 494
STEP 5 Perform voltage measurement at B-105 starter relay connector 494
STEP 6 Connector check: B-141 ignition switch connector 495
STEP 7 Check ignition switch 495
STEP 8 Connector check: B-60 clutch switch connector 495
STEP 9 Check clutch switch 495
STEP 10 Perform voltage measurement at B-60 clutch switch connector 496
STEP 11 Perform resistance measurement at B-60 clutch switch connector 496
STEP 12 Check harness between B-105 (terminal No 4) starter relay connector and A-114 (terminal No 39) engine-ECU connector 497
STEP 13 Connector check: A-125 starter connector 497
STEP 14 Check harness between B-105 (terminal No 4) starter relay connector and A-125 (terminal No 1) starter connector 497
STEP 15 Check harness between B-141 (terminal No 5) ignition switch connector and B-105 (terminal No 1, 3) starter relay connector 498
STEP 16 Check harness between B-105 (terminal No 2) starter relay connector and B-60 (terminal No 2) clutch switch connector 498
STEP 17 Connector check: A-124 starter connector 498
STEP 18 Perform voltage measurement at A-124 starter connector 499
STEP 19 Check harness between battery and A-124 (terminal No 1) starter connector 499
STEP 20 Check harness between B-105 (terminal No 4) starter relay connector and A-125 (terminal No 1) starter connector 499
Inspection Procedure 5: Starting impossible (No initial combustion) <CVT> 500
DIAGNOSIS PROCEDURE 501
STEP 1 Check battery voltage 501
STEP 2 M U T -III data list 501
STEP 3 Connector check: A-119 inhibitor switch connector 501
STEP 4 Check inhibitor switch 501
STEP 5 Perform voltage measurement at A-119 inhibitor switch connector 501
STEP 6 Connector check: B-141 ignition switch connector 501
STEP 7 Check ignition switch 502
STEP 8 Connector check: A-114 engine-CVT-ECU connector 502
STEP 9 Check harness between A-119 (terminal No 9) inhibitor switch connector and A-114 (terminal No 39) engine-CVT-ECU connector 503
STEP 10 Connector check: B-141 ignition switch connector 503
STEP 11 Connector check: A-125 starter connector 503
STEP 12 Perform voltage measurement at A-125 starter connector 504
STEP 13 Connector check: A-124 starter connector 504
STEP 14 Perform voltage measurement at A-124 starter connector 504
STEP 15 Check harness between A-124 (terminal No 1) starter connector and battery 505
Inspection Procedure 6: Starting impossible (Starter operative but no initial combustion) 505
DIAGNOSIS PROCEDURE 505
STEP 1 Check battery voltage 505
STEP 2 With M U T -III of communication 505
STEP 3 M U T -III diagnosis code 505
STEP 4 M U T -III actuator test 505
STEP 5 Check timing chain for breakage 506
STEP 6 Check throttle body (throttle valve) contamination 506
STEP 7 M U T -III data list 506
STEP 8 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 506
STEP 9 M U T -III data list 506
STEP 10 Visual check of ignition spark 507
STEP 11 Check spark plug 507
STEP 12 Check injector for operating sound 507
STEP 13 Fuel pressure measurement 507
STEP 14 Replace engine-ECU <M/T> or engine-CVT-ECU <CVT> 507
Inspection Procedure 7: Starting impossible (Initial combustion but no complete combustion), starting impossible (Long time to start) 508
DIAGNOSIS PROCEDURE 508
STEP 1 Check battery condition 508
STEP 2 Check battery voltage 508
STEP 3 M U T -III diagnosis code 508
STEP 4 M U T -III data list 508
STEP 5 Check throttle body (throttle valve) contamination 508
STEP 6 M U T -III actuator test 508
STEP 7 Check air intake from intake hose and inlet manifold 508
STEP 8 Check injector for operating sound 509
STEP 9 Check timing marks of timing chain 509
STEP 10 Visual check of ignition spark 509
STEP 11 Check spark plug 509
STEP 12 Check spray condition of injector 509
STEP 13 Fuel pressure measurement 509
STEP 14 Check compression pressure 509
STEP 15 Check EGR valve (stepper motor) itself 509
STEP 16 Replace engine-ECU <M/T> or engine-CVT-ECU <CVT> 509
Inspection Procedure 8: Unstable idling (Rough idling, Hunting), improper idling speed (Too high or too low), engine stalls during idling (Die out) 510
DIAGNOSIS PROCEDURE 510
STEP 1 Check battery condition 510
STEP 2 M U T -III diagnosis code 510
STEP 3 M U T -III data list 510
STEP 4 M U T -III data list 510
STEP 5 Check air intake from intake hose and inlet manifold 510
STEP 6 Check timing marks of timing chain 510
STEP 7 Check throttle body (throttle valve) contamination 511
STEP 8 M U T -III data list 511
STEP 9 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 511
STEP 10 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector and A-131 alternator connector 512
STEP 11 Check harness between A-114 (terminal No 64) engine-ECU connector or engine-CVT-ECU connector and A-131 (terminal No 1) alternator connector 512
STEP 12 Check the trouble symptom 512
STEP 13 Visual check of ignition spark 513
STEP 14 Check spark plug 513
STEP 15 Check purge control solenoid valve itself 513
STEP 16 Check EGR valve (stepper motor) itself 513
STEP 17 Check injector for spray condition 513
STEP 18 Check compression pressure 513
STEP 19 Replace engine-ECU <M/T> or engine-CVT-ECU <CVT> 513
Inspection Procedure 9: The engine stalls when starting the car (Pass out) 514
DIAGNOSIS PROCEDURE 514
STEP 1 M U T -III diagnosis code 514
STEP 2 M U T -III data list 514
STEP 3 Check air intake from intake hose and inlet manifold 514
STEP 4 Visual check of ignition spark 514
STEP 5 Check spark plug 514
STEP 6 Check EGR valve (stepper motor) itself 514
Inspection Procedure 10: The engine stalls when decelerating 515
DIAGNOSIS PROCEDURE 515
STEP 1 M U T -III diagnosis code 515
STEP 2 M U T -III data list 515
STEP 3 Check throttle body (throttle valve portion) for contamination 515
STEP 4 Visual check of ignition spark 515
STEP 5 Check spark plug 515
STEP 6 Check EGR valve (stepper motor) itself 515
Inspection Procedure 11: Engine does not revolve up 516
DIAGNOSIS PROCEDURE 516
STEP 1 M U T -III diagnosis code 516
STEP 2 M U T -III data list 516
STEP 3 Check timing marks of timing chain 516
STEP 4 Visual check of ignition spark 516
STEP 5 Check spark plug 516
STEP 6 Fuel pressure measurement 516
Inspection Procedure 12: Hesitation, sag, poor acceleration, stumble, surge 517
DIAGNOSIS PROCEDURE 517
STEP 1 M U T -III diagnosis code 517
STEP 2 Check injector for operating sound 517
STEP 3 M U T -III data list 517
STEP 4 Check purge control solenoid valve itself 517
STEP 5 Check EGR valve (stepper motor) itself 517
STEP 6 M U T -III data list 517
STEP 7 Visual check of ignition spark 518
STEP 8 Check spark plug 518
STEP 9 Check throttle body (throttle valve portion) for contamination 518
STEP 10 Check compression pressure 518
STEP 11 Fuel pressure measurement 518
Inspection Procedure 13: The feeling of impact or vibration when accelerating 519
DIAGNOSIS PROCEDURE 519
STEP 1 M U T -III diagnosis code 519
STEP 2 M U T -III data list 519
STEP 3 Check throttle body (throttle valve) contamination 519
STEP 4 Visual check of ignition spark 519
STEP 5 Check spark plug 519
Inspection Procedure 14: The feeling of impact or vibration when decelerating 520
DIAGNOSIS PROCEDURE 520
STEP 1 M U T -III diagnosis code 520
STEP 2 M U T -III data list 520
STEP 3 Check throttle body (throttle valve) contamination 520
Inspection Procedure 15: Knocking 521
DIAGNOSIS PROCEDURE 521
STEP 1 M U T -III diagnosis code 521
STEP 2 Visual check of ignition spark 521
STEP 3 Check spark plug 521
Inspection Procedure 16: Ignition timing offset 522
DIAGNOSIS PROCEDURE 522
STEP 1 M U T -III diagnosis code 522
STEP 2 Perform output wave pattern measurement of crank angle sensor and camshaft position sensor (Using an oscilloscope) 522
STEP 3 Check the trouble symptoms 523
STEP 4 Check crank angle sensor and camshaft position sensor mounted conditions 523
STEP 5 Check timing marks of timing chain 523
STEP 6 Check crank shaft sensing blead 523
STEP 7 Check camshaft position sensing cylinder 523
STEP 8 Replace crank angle sensor 523
STEP 9 Replace camshaft position sensor 523
Inspection Procedure 17: Run on (dieseling) 523
DIAGNOSIS PROCEDURE 523
STEP 1 Check injector for spray condition 523
Inspection Procedure 18: Odor, white smoke, black smoke, and high-concentration CO/HC during idling 524
DIAGNOSIS PROCEDURE 524
STEP 1 M U T -III diagnosis code 524
STEP 2 Check injector for operating sound 524
STEP 3 Check ignition timing 524
STEP 4 M U T -III data list 524
STEP 5 Check air intake from intake hose and inlet manifold 524
STEP 6 Check for emission leakage from exhaust manifold 524
STEP 7 Check throttle body (throttle valve portion) for contamination 524
STEP 8 M U T -III data list 525
STEP 9 Check purge control solenoid valve itself 525
STEP 10 Check EGR valve (stepper motor) itself 525
STEP 11 Fuel pressure measurement 525
STEP 12 Check positive crankcase ventilation valve itself 525
STEP 13 Check spark plug 525
STEP 14 Check compression pressure 525
STEP 15 Check injector for spraying condition 525
STEP 16 Replace catalytic converter 525
Inspection Procedure 19: Battery run down 526
DIAGNOSIS PROCEDURE 526
STEP 1 Check battery voltage 526
STEP 2 Connector check: A-131 alternator connector 526
STEP 3 Perform voltage measurement at A-131 alternator connector 526
STEP 4 Connector check: B-141 ignition switch connector 526
STEP 5 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 527
STEP 6 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 527
STEP 7 Check harness between A-114 (terminal No 64) engine-ECU connector or engine-CVT-ECU connector and A-131 (terminal No 1) alternator connector 528
STEP 8 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 528
STEP 9 Check the trouble symptoms 528
Inspection Procedure 20: Overheating 529
DIAGNOSIS PROCEDURE 529
STEP 1 M U T -III diagnosis code 529
STEP 2 Check engine coolant 529
STEP 3 M U T -III actuator test 529
STEP 4 M U T -III data list 529
STEP 5 Check thermostat 529
STEP 6 Check water pump 529
Inspection Procedure 21: Abnormal rotation of fan motor 530
DIAGNOSIS PROCEDURE 531
STEP 1 Check cooling fan motor 531
STEP 2 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 531
STEP 3 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 531
STEP 4 Connector check: B-114 cooling fan control relay connector 532
STEP 5 Connector check: A-20 cooling fan motor 532
STEP 6 Perform resistance measurement at A-20 cooling fan motor connector 532
STEP 7 Connector check: A-31 earth connector 533
STEP 8 Connector check: B-114 cooling fan control relay connector 533
STEP 9 Check harness between B-114 (terminal No 4) cooling fan control relay connector and A-20 (terminal No 1) cooling fan motor connector 533
STEP 10 Check harness between battery and B-114 (terminal No 3) cooling fan control relay connector 534
STEP 11 Check the trouble symptoms 534
Inspection Procedure 22: Poor A/C performance 535
DIAGNOSIS PROCEDURE 535
STEP 1 M U T -III diagnosis code 535
STEP 2 A/C compressor magnet clutch operation check 535
STEP 3 M U T -III data list 535
STEP 4 M U T -III actuator test 535
Inspection Procedure 23: Engine-ECU <M/T> or engine-CVT-ECU <CVT> power supply, engine control relay, ignition switch-IG1 system 536
DIAGNOSIS PROCEDURE 537
STEP 1 Check battery voltage 537
STEP 2 Connector check: B-106 engine control relay connector 537
STEP 3 Check engine control relay 537
STEP 4 Perform voltage measurement at B-106 engine control relay connector 538
STEP 5 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 538
STEP 6 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 539
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-08 (terminal No 77 and No 92) engine-ECU connector or engine-CVT-ECU connector 540
STEP 8 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 541
STEP 9 Connector check: B-141 ignition switch connector 541
STEP 10 Check ignition switch 541
STEP 11 Check harness between B-106 (terminal No 2) engine control relay connector and A-08 (terminal No 107) engine-ECU connector or engine-CVT-ECU connector 542
STEP 12 Check harness between B-106 (terminal No 1 and No 3) engine control relay connector and battery 542
STEP 13 Check harness between B-141 (terminal No 2) ignition switch connector and A-08 (terminal No 122) engine-ECU connector or engine-CVT-ECU connector 543
STEP 14 Check harness between A-08 (terminal No 75 and No 76) engine-ECU connector or engine-CVT-ECU connector and body earth 543
Inspection Procedure 24: Fuel pump system 544
DIAGNOSIS PROCEDURE 545
STEP 1 Connector check: B-117 fuel pump relay (1) connector and B-103 fuel pump relay (2) connector 545
STEP 2 Check fuel pump relay 545
STEP 3 Perform resistance measurement at B-117 fuel pump relay (1) connector 546
STEP 4 Perform voltage measurement at B-117 fuel pump relay (1) connector 546
STEP 5 Connector check: B-141 ignition switch connector 547
STEP 6 Perform voltage measurement at B-117 fuel pump relay (1) connector 547
STEP 7 Perform resistance measurement at B-103 fuel pump relay (2) connector 548
STEP 8 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 548
STEP 9 Check harness between A-08 (terminal No 110) engine-ECU connector or engine-CVT-ECU connector and B-103 (terminal No 2) fuel pump relay (2) connector 549
STEP 10 M U T -III actuator test 549
STEP 11 Perform voltage measurement at B-103 fuel pump relay (2) connector 549
STEP 12 Connector check: B-141 ignition switch connector 550
STEP 13 Perform voltage measurement at B-103 fuel pump relay (2) connector 550
STEP 14 Connector check: C-16 fuel pump connector 551
STEP 15 Perform resistance measurement at C-16 fuel pump connector 551
STEP 16 Check harness between C-16 (terminal No 4) fuel pump connector and body earth 551
STEP 17 M U T -III actuator test 551
STEP 18 Perform voltage measurement at C-16 fuel pump connector 551
STEP 19 Check harness between B-103 (terminal No 4) fuel pump relay (2) connector and C-16 (terminal No 5) fuel pump connector 552
STEP 20 Connector check: B-141 ignition switch connector 552
STEP 21 Check harness between B-141 (terminal No 2) ignition switch connector and B-103 (terminal No 1) fuel pump relay (2) connector 553
STEP 22 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 553
STEP 23 Connector check: B-141 ignition switch connector 554
STEP 24 Check harness between B-141 (terminal No 2) ignition switch connector and B-117 (terminal No 1) fuel pump relay (1) connector 554
STEP 25 Check harness between battery and B-117 (terminal No 3) fuel pump relay (1) connector 555
STEP 26 Check harness between B-117 (terminal No 4) fuel pump relay (1) connector and B-103 (terminal No 3) fuel pump relay (2) connector 555
STEP 27 Check harness between B-103 (terminal No 4) fuel pump relay (2) connector and C-16 (terminal No 5) fuel pump connector 556
STEP 28 Check harness between C-16 (terminal No 4) fuel pump connector and body earth 556
Inspection Procedure 25: Fan control relay system 557
DIAGNOSIS PROCEDURE 558
STEP 1 Connector check: B-114 cooling fan control relay connector 558
STEP 2 Check cooling fan control relay 558
STEP 3 Connector check: A-20 cooling fan motor connector 558
STEP 4 Check cooling fan motor 558
STEP 5 Perform voltage measurement at B-114 cooling fan control relay connector 559
STEP 6 Perform voltage measurement at B-114 fan control relay connector 559
STEP 7 Connector check: B-141 ignition switch connector 560
STEP 8 Check harness between battery and B-114 (terminal No 3) cooling fan control relay connector 560
STEP 9 Check harness between B-141 (terminal No 4) ignition switch connector and B-114 (terminal No 1) cooling fan control relay 561
STEP 10 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 561
STEP 11 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 562
STEP 12 Check harness between B-114 (terminal No 2) cooling fan control relay connector and A-08 (terminal No 95) engine-ECU connector or engine-CVT-ECU connector 563
STEP 13 Perform resistance measurement at A-20 cooling fan motor connector 563
STEP 14 Connector check: A-31 earth connector 563
STEP 15 Check harness between A-20 (terminal No 1) cooling fan motor connector and B-114 (terminal No 4) cooling fan control relay connector 564
STEP 16 M U T -III actuator test 564
Inspection Procedure 26: A/C compressor relay system 565
DIAGNOSIS PROCEDURE 566
STEP 1 Connector check: B-104 A/C compressor relay connector 566
STEP 2 A/C compressor relay check 566
STEP 3 Perform voltage measurement at B-104 A/C compressor assembly connector 566
STEP 4 Check harness between battery and B-104 (terminal No 1 and No 3) A/C compressor relay connector 567
STEP 5 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 567
STEP 6 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 568
STEP 7 Check harness between B-104 (terminal No 2) A/C compressor relay connector and A-08 (terminal No 81*1 or No 110*2) engine-ECU connector or engine-CVT-ECU connector 569
STEP 8 Connector check: A-130 A/C compressor relay connector 569
STEP 9 Check harness between B-104 (terminal No 4) A/C compressor relay connector and A-130 (terminal No 1) A/C compressor connector 570
STEP 10 Confirmation of A/C compressor driving 570
Inspection Procedure 27: Stop lamp switch system 571
DIAGNOSIS PROCEDURE 572
STEP 1 Check for height of brake pedal 572
STEP 2 Connector check: B-27 stop lamp switch connector 572
STEP 3 Check the stop lamp switch 572
STEP 4 Perform voltage measurement at B-27 stop lamp switch connector 572
STEP 5 Connector check: A-08 engine-ECU connector or engine-CVT-ECU connector 573
STEP 6 Perform voltage measurement at A-08 engine-ECU connector or engine-CVT-ECU connector 573
STEP 7 Check harness between B-27 (terminal No 1) stop lamp switch connector and A-08 (terminal No 128) engine-ECU connector or engine-CVT-ECU connector 574
STEP 8 M U T -III data list 574
Inspection Procedure 28: Ignition circuit system 575
DIAGNOSIS PROCEDURE 576
STEP 1 Connector check: A-123, A-126, A-127 and A-135 ignition coil connectors 576
STEP 2 Check ignition coil itself 576
STEP 3 Perform voltage measurement at A-123, A-126, A-127 and A-135 ignition coil connectors 576
STEP 4 Connector check: B-141 ignition switch connector 577
STEP 5 Perform resistance measurement at A-123, A-126, A-127 and A-135 ignition coil connectors 577
STEP 6 Check harness between ignition coil connector and engine-ECU connector or engine-CVT-ECU connector 578
STEP 7 Check harness between ignition switch connector and ignition coil connector 578
STEP 8 Check ignition coil spark 578
STEP 9 Replace ignition coil 579
Inspection Procedure 29: Purge control solenoid valve system 580
DIAGNOSIS PROCEDURE 581
STEP 1 M U T -III actuator test 581
STEP 2 Connector check: A-108 purge control solenoid valve connector 581
STEP 3 Perform resistance measurement at A-108 purge control solenoid valve connector 581
STEP 4 Perform voltage measurement at A-108 purge control solenoid valve connector 581
STEP 5 Connector check: B-106 engine control relay connector 582
STEP 6 Perform voltage measurement at A-114 engine-ECU connector or engine-CVT-ECU connector 582
STEP 7 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 583
STEP 8 Connector check: A-114 engine-ECU connector or engine-CVT-ECU connector 583
STEP 9 Check harness between A-108 (terminal No 1) purge control solenoid valve connector and A-114 (terminal No 38) engine-ECU connector or engine-CVT-ECU connector 584
STEP 10 Check harness between A-108 (terminal No 2) purge control solenoid valve connector and B-106 (terminal No 4) engine control relay connector 584
STEP 11 M U T -III actuator test 585
Data List Reference Table 586
Actuator Test Reference Table 596
CHECK AT THE ECU TERMINALS 597
TERMINAL VOLTAGE CHECK CHART 597
Engine-ECU <M/T> or Engine-CVT-ECU <CVT> Connector Terminal Arrangement 598
CHECK CHART FOR RESISTANCE AND CONTINUITY BETWEEN TERMINALS 602
Engine-ECU <M/T> or Engine-CVT-ECU <CVT> Harness Side Connector Terminal Arrangement 602
INSPECTION PROCEDURE USING OSCILLOSCOPE 603
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR 603
INJECTOR 605
IGNITION COIL AND POWER TRANSISTOR 606
EGR VALVE (STEPPER MOTOR) <CVT> 608
ON-VEHICLE SERVICE 610
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING 610
FUEL PRESSURE TEST 610
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES) 612
FUEL TANK PUMP OPERATION CHECK 612
COMPONENT LOCATION 614
ENGINE CONTROL RELAY CONTINUITY CHECK 615
FUEL PUMP RELAY CONTINUITY CHECK 615
THROTTLE VALVE CONTROL SERVO RELAY CONTINUITY CHECK 616
INTAKE AIR TEMPERATURE SENSOR CHECK 616
ENGINE COOLANT TEMPERATURE SENSOR CHECK 617
OXYGEN SENSOR CHECK 617
OXYGEN SENSOR (FRONT) 617
OXYGEN SENSOR (REAR) 618
INJECTOR CHECK 619
CHECK THE OPERATION SOUND 619
MEASUREMENT OF RESISTANCE BETWEEN TERMINALS 619
CHECK THE INJECTION CONDITION 620
OIL FEEDER CONTROL VALVE CHECK 620
OPERATION CHECK 620
MEASUREMENT OF RESISTANCE BETWEEN TERMINALS 621
THROTTLE VALVE CONTROL SERVO CHECK 621
OPERATION CHECK 621
CHECK THE COIL RESISTANCE 621
INJECTOR 622
REMOVAL AND INSTALLATION 622
REMOVAL SERVICE POINT 623
INSTALLATION SERVICE POINTS 623
THROTTLE BODY ASSEMBLY 625
REMOVAL AND INSTALLATION 625
INSTALLATION SERVICE POINTS 626
ENGINE-ECU AND ENGINE-CVT-ECU 627
REMOVAL AND INSTALLATION 627
INSTALLATION SERVICE POINT 627
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
MULTIPORT FUEL INJECTION (MPI) <4G1> 628
GENERAL INFORMATION 629
SERVICE SPECIFICATIONS 633
SEALANT 633
SPECIAL TOOLS 634
TROUBLESHOOTING 636
DIAGNOSIS TROUBLESHOOTING FLOW 636
DIAGNOSIS FUNCTION 636
ENGINE WARNING LAMP (CHECK ENGINE LAMP) 636
METHOD FOR READING AND ERASING DIAGNOSIS CODES 638
DIAGNOSIS USING INCREASED SENSITIVITY DIAGNOSIS MODE 638
INSPECTION USING M U T -III DATA LIST AND ACTUATOR TEST FUNCTIONS 638
FREEZE FRAME DATA 638
FAIL-SAFE/BACKUP FUNCTION 643
INSPECTION CHART FOR DIAGNOSIS CODES 645
INSPECTION CHART FOR TROUBLE SYMPTOMS 647
TROUBLE SYMPTOMS TABLE 649
INSPECTION PROCEDURE FOR DIAGNOSIS CODES 651
Code No P0011: Variable Valve Timing System 651
DIAGNOSIS PROCEDURE 651
STEP 1 Check oil feeder control valve itself 651
STEP 2 Check oil passage of variable valve timing control system for being clogged 651
STEP 3 Check variable valve timing sprocket operation mechanism for being stuck 651
STEP 4 M U T -III diagnosis code 651
Code No P0090: Fuel Pressure control Solenoid Valve System 652
DIAGNOSIS PROCEDURE 653
STEP 1 M U T -III actuator test 653
STEP 2 Connector check: A-136 fuel pressure control solenoid valve connector 653
STEP 3 Perform resistance measurement at A-136 fuel pressure control solenoid valve connector 653
STEP 4 Perform voltage measurement at A-136 fuel pressure control solenoid valve connector 654
STEP 5 Connector check: B-106 engine control relay connector 654
STEP 6 Perform voltage measurement at A-114 engine-ECU connector 655
STEP 7 Connector check: A-114 engine-ECU connector 655
STEP 8 Connector check: A-114 engine-ECU connector 656
STEP 9 Check harness between A-136 (terminal No 2) fuel pressure solenoid valve connector and A-114 (terminal No 57) engine-ECU connector 656
STEP 10 Check harness between A-136 (terminal No 1) fuel pressure control solenoid valve connector and B-106 (terminal No 4) engine control relay connector 657
STEP 11 M U T -III actuator test 657
Code No P0100: Air Flow Sensor System 658
DIAGNOSIS PROCEDURE 659
STEP 1 M U T -III data list 659
STEP 2 Connector check: A-34 air flow sensor connector 659
STEP 3 Perform voltage measurement at A-34 air flow sensor connector 659
STEP 4 Connector check: B-106 engine control relay connector 660
STEP 5 Perform resistance measurement at A-34 air flow sensor connector 660
STEP 6 Connector check: A-08 engine-ECU connector 660
STEP 7 Check harness between A-34 (terminal No 4) air flow sensor connector and A-08 (terminal No 102) engine-ECU connector 661
STEP 8 M U T -III data list 661
STEP 9 Connector check: A-08 engine-ECU connector 661
STEP 10 Check harness between A-34 (terminal No 3) air flow sensor connector and A-08 (terminal No 90) engine-ECU connector 662
STEP 11 Connector check: B-106 engine control relay connector 662
STEP 12 Check harness between A-34 (terminal No 2) air flow sensor connector and B-106 (terminal No 4) engine control relay connector 663
STEP 13 M U T -III data list 663
STEP 14 M U T -III diagnosis code 663
Code No P0105: Barometric Pressure Sensor System 664
DIAGNOSIS PROCEDURE 664
STEP 1 M U T -III diagnosis code 664
Code No P0110: Intake Air Temperature Sensor System 665
DIAGNOSIS PROCEDURE 666
STEP 1 M U T -III data list 666
STEP 2 Connector check: A-34 air flow sensor connector 666
STEP 3 Check intake air temperature sensor itself 666
STEP 4 Perform resistance measurement at A-34 air flow sensor connector 666
STEP 5 Connector check: A-08 engine-ECU connector 666
STEP 6 Check harness between A-34 (terminal No 4) air flow sensor connector and A-08 (terminal No 102) engine-ECU connector 667
STEP 7 M U T -III data list 667
STEP 8 Perform voltage measurement at A-34 air flow sensor connector 667
STEP 9 Perform voltage measurement at A-08 engine-ECU connector 668
STEP 10 Connector check: A-08 engine-ECU connector 668
STEP 11 Connector check: A-08 engine-ECU connector 669
STEP 12 Check harness between A-34 (terminal No 1) air flow sensor connector and A-08 (terminal No 129) engine-ECU connector 669
STEP 13 Perform voltage measurement at A-34 air flow sensor connector 670
STEP 14 Connector check: A-08 engine-ECU connector 670
STEP 15 Check harness between A-34 (terminal No 1) air flow sensor connector and A-08 (terminal No 129) engine-ECU connector 671
STEP 16 Connector check: A-08 engine-ECU connector 671
Code No P0115: Engine Coolant Temperature Sensor System 672
DIAGNOSIS PROCEDURE 673
STEP 1 M U T -III data list 673
STEP 2 Connector check: A-121 engine coolant temperature sensor connector 673
STEP 3 Perform resistance measurement at A-121 engine coolant temperature sensor connector 673
STEP 4 Perform voltage measurement at A-121 engine coolant temperature sensor connector 674
STEP 5 Perform voltage measurement at A-114 engine-ECU connector 674
STEP 6 Connector check: A-114 engine-ECU connector 675
STEP 7 Connector check: A-114 engine-ECU connector 675
STEP 8 Check harness between A-121 (terminal No 1) engine coolant temperature sensor connector and A-114 (terminal No 14) engine-ECU connector 676
STEP 9 M U T -III data list 676
STEP 10 Perform resistance measurement at A-121 engine coolant temperature sensor connector 676
STEP 11 Connector check: A-114 engine-ECU connector 677
STEP 12 Check harness between A-121 (terminal No 2) engine coolant temperature sensor connector and A-114 (terminal No 29) engine-ECU connector 677
STEP 13 Perform voltage measurement at A-121 engine coolant temperature sensor connector 678
STEP 14 Connector check: A-114 engine-ECU connector 678
STEP 15 Check harness between A-121 (terminal No 1) engine coolant temperature sensor connector and A-114 (terminal No 14) engine-ECU connector 679
STEP 16 Connector check: A-114 engine-ECU connector 679
Code No P0122: Throttle Position Sensor (Main) Circuit Low Input 680
DIAGNOSIS PROCEDURE 681
STEP 1 M U T -III data list 681
STEP 2 Connector check: A-107 electronic-controlled throttle valve connector 681
STEP 3 Perform voltage measurement at A-107 electronic-controlled throttle valve connector 681
STEP 4 Connector check: A-114 engine-ECU connector 681
STEP 5 Check harness between A-107 (terminal No 2) electronic-controlled throttle valve connector and A-114 (terminal No 31) engine-ECU connector 682
STEP 6 M U T -III data list 682
STEP 7 Connector check: A-114 engine-ECU connector 682
STEP 8 Check harness between A-107 (terminal No 2) electronic-controlled throttle valve connector and A-114 (terminal No 31) engine-ECU connector 683
STEP 9 Check harness between A-107 (terminal No 1) electronic-controlled throttle valve connector and A-114 (terminal No 15) engine-ECU connector 683
STEP 10 Replace the throttle body assembly 683
Code No P0123: Throttle Position Sensor (Main) Circuit High Input 684
DIAGNOSIS PROCEDURE 685
STEP 1 M U T -III data list 685
STEP 2 Connector check: A-107 electronic-controlled throttle valve connector 685
STEP 3 Perform resistance measurement at A-107 electronic-controlled throttle valve connector 685
STEP 4 Connector check: A-114 engine-ECU connector 685
STEP 5 Check harness between A-107 (terminal No 4) electronic-controlled throttle valve connector and A-114 (terminal No 30) engine-ECU connector 686
STEP 6 M U T -III data list 686
STEP 7 Replace the throttle body assembly 686
Code No P0125: Feedback System Monitor 687
DIAGNOSIS PROCEDURE 687
STEP 1 M U T -III diagnosis code 687
STEP 2 M U T -III data list 687
STEP 3 M U T -III data list 687
STEP 4 Check for intake of air from gaps in gasket, seals, etc 687
STEP 5 Check for leakage of exhaust emission from exhaust manifold 688
STEP 6 Check throttle body (throttle valve portion) for contamination 688
STEP 7 Connector check: A-122 oxygen sensor (front) connector, A-114 engine-ECU connector 688
STEP 8 Check A-122 oxygen sensor (front) itself 688
STEP 9 Check harness between A-122 (terminal No 1) oxygen sensor (front) connector and A-114 (terminal No 34) engine-ECU connector 689
STEP 10 Connector check: Injector connector 689
STEP 11 Check injector itself 689
STEP 12 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector 690
STEP 13 Check harness between B-106 engine control relay connector and injector connector 690
STEP 14 Check harness between injector connector and A-114 engine-ECU connector 691
STEP 15 Fuel pressure measurement 691
Code No P0130: Oxygen Sensor (front) System 692
DIAGNOSIS PROCEDURE 693
STEP 1 M U T -III data list 693
STEP 2 Connector check: A-122 oxygen sensor (front) connector 693
STEP 3 Perform resistance measurement at A-122 oxygen sensor (front) connector 694
STEP 4 Connector check: A-114 engine-ECU connector 694
STEP 5 Check harness between A-122 (terminal No 2) oxygen sensor (front) connector and A-114 (terminal No 49) engine-ECU connector 695
STEP 6 M U T -III data list 695
STEP 7 Perform voltage measurement at A-122 oxygen sensor (front) connector 695
STEP 8 Connector check: A-114 engine-ECU connector 696
STEP 9 Perform voltage measurement at A-122 oxygen sensor (front) connector 696
STEP 10 Check oxygen sensor (front) itself 696
STEP 11 Connector check: A-114 engine-ECU connector 697
STEP 12 Perform voltage measurement at A-114 engine-ECU connector 697
STEP 13 Connector check: A-114 engine-ECU connector 698
STEP 14 Connector check: A-114 engine-ECU connector 698
Code No P0135: Oxygen Sensor (front) Heater System 699
DIAGNOSIS PROCEDURE 700
STEP 1 Connector check: A-122 oxygen sensor (front) connector 700
STEP 2 Perform resistance measurement at A-122 oxygen sensor (front) connector 700
STEP 3 Perform voltage measurement at A-122 oxygen sensor (front) connector 701
STEP 4 Connector check: B-106 engine control relay connector 701
STEP 5 Perform voltage measurement at A-114 engine-ECU connector 702
STEP 6 Connector check: A-114 engine-ECU connector 702
STEP 7 Check harness between A-122 (terminal No 4) oxygen sensor (front) connector and A-114 (terminal No 51) engine-ECU connector 703
STEP 8 Connector check: A-114 engine-ECU connector 703
STEP 9 Check harness between A-122 (terminal No 3) oxygen sensor (front) connector and B-106 (terminal No 4) engine control relay connector 704
STEP 10 Check harness between A-122 (terminal No 4) oxygen sensor (front) connector and A-114 (terminal No 51) engine-ECU connector 704
STEP 11 M U T -III diagnosis code 705
Code No P0136: Oxygen Sensor (Rear) System 705
DIAGNOSIS PROCEDURE 706
STEP 1 M U T -III data list 706
STEP 2 Connector check: B-53 oxygen sensor (rear) connector 706
STEP 3 Perform resistance measurement at B-53 oxygen sensor (rear) connector 707
STEP 4 Connector check: A-08 engine-ECU connector 707
STEP 5 Check harness between B-53 (terminal No 2) oxygen sensor (rear) connector and A-08 (terminal No 98) engine-ECU connector 708
STEP 6 M U T -III data list 708
STEP 7 Perform voltage measurement at B-53 oxygen sensor (rear) connector 708
STEP 8 Check Oxygen sensor (rear) itself 708
STEP 9 Connector check: A-08 engine-ECU connector 709
STEP 10 Perform voltage measurement at A-08 engine-ECU connector 709
STEP 11 Connector check: A-08 engine-ECU connector 710
STEP 12 Connector check: A-08 engine-ECU connector 710
Code No P0141: Oxygen Sensor (Rear) Heater System 711
DIAGNOSIS PROCEDURE 712
STEP 1 Connector check: B-53 oxygen sensor (rear) connector 712
STEP 2 Perform resistance measurement at B-53 oxygen sensor (rear) connector 712
STEP 3 Perform voltage measurement at B-53 oxygen sensor (rear) connector 713
STEP 4 Connector check: B-106 engine control relay connector 713
STEP 5 Perform voltage measurement at A-08 engine-ECU connector 714
STEP 6 Connector check: A-08 engine-ECU connector 714
STEP 7 Check harness between B-53 (terminal No 3) oxygen sensor (rear) connector and A-08 (terminal No 79) engine-ECU connector 715
STEP 8 Connector check: A-08 engine-ECU connector 715
STEP 9 Check harness between B-53 (terminal No 4) oxygen sensor (rear) connector and B-106 (terminal No 4) engine control relay connector 716
STEP 10 Check harness between B-53 (terminal No 3) oxygen sensor (rear) connector and A-08 (terminal No 79) engine-ECU connector 716
STEP 11 M U T -III diagnosis code 717
Code No P0170: Abnormal Fuel System 717
DIAGNOSIS PROCEDURE 717
STEP 1 M U T -III diagnosis code 717
STEP 2 M U T -III data list 717
STEP 3 Check for ingress of air from intake hose and inlet manifold 717
STEP 4 Check for leakage of exhaust emission from exhaust manifold 717
STEP 5 Check throttle body (throttle valve portion) for foul 718
STEP 6 M U T -III data list 718
STEP 7 Check injector itself 718
STEP 8 Check purge control solenoid valve itself 718
STEP 9 Fuel pressure measurement 718
Code No P0201: No 1 injector System 719
DIAGNOSIS PROCEDURE 720
STEP 1 M U T -III actuator test 720
STEP 2 Connector check: A-102 injector connector 720
STEP 3 Perform resistance measurement at A-102 injector connector 720
STEP 4 Perform voltage measurement at A-102 injector connector 720
STEP 5 Connector check: B-106 engine control relay connector 721
STEP 6 Connector check: A-114 engine-ECU connector 721
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-102 (terminal No 1) injector connector 722
STEP 8 Connector check: A-114 engine-ECU connector 722
STEP 9 Check harness between A-102 (terminal No 2) injector connector and A-114 (terminal No 8) engine-ECU connector 723
STEP 10 Perform signal wave pattern measurement at A-114 engine-ECU connector (using an oscilloscope) 723
Code No P0202: No 2 Injector System 724
DIAGNOSIS PROCEDURE 725
STEP 1 M U T -III actuator test 725
STEP 2 Connector check: A-103 injector connector 725
STEP 3 Perform resistance measurement at A-103 injector connector 725
STEP 4 Perform voltage measurement at A-103 injector connector 725
STEP 5 Connector check: B-106 engine control relay connector 726
STEP 6 Connector check: A-114 engine-ECU connector 726
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-103 (terminal No 1) injector connector 727
STEP 8 Connector check: A-114 engine-ECU connector 727
STEP 9 Check harness between A-103 (terminal No 2) injector connector and A-114 (terminal No 9) engine-ECU connector 728
STEP 10 Perform signal wave pattern measurement at A-114 engine-ECU connector (using an oscilloscope) 728
Code No P0203: No 3 Injector System 729
DIAGNOSIS PROCEDURE 730
STEP 1 M U T -III actuator test 730
STEP 2 Connector check: A-104 injector connector 730
STEP 3 Perform resistance measurement at A-104 injector connector 730
STEP 4 Perform voltage measurement at A-104 injector connector 730
STEP 5 Connector check: B-106 engine control relay connector 731
STEP 6 Connector check: A-114 engine-ECU connector 731
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-104 (terminal No 1) injector connector 732
STEP 8 Connector check: A-114 engine-ECU connector 732
STEP 9 Check harness between A-104 (terminal No 2) injector connector and A-114 (terminal No 23) engine-ECU connector 733
STEP 10 Perform signal wave pattern measurement at A-114 engine-ECU connector (using an oscilloscope) 733
Code No P0204: No 4 Injector System 734
DIAGNOSIS PROCEDURE 735
STEP 1 M U T -III actuator test 735
STEP 2 Connector check: A-105 injector connector 735
STEP 3 Perform resistance measurement at A-105 injector connector 735
STEP 4 Perform voltage measurement at A-105 injector connector 735
STEP 5 Connector check: B-106 engine control relay connector 736
STEP 6 Connector check: A-114 engine-ECU connector 736
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-105 (terminal No 1) injector connector 737
STEP 8 Connector check: A-114 engine-ECU connector 737
STEP 9 Check harness between A-105 (terminal No 2) injector connector and A-114 (terminal No 24) engine-ECU connector 738
STEP 10 Perform signal wave pattern measurement at A-114 engine-ECU connector (Using an oscilloscope) 738
Code No P0222: Throttle Position Sensor (Sub) Circuit Low Input 739
DIAGNOSIS PROCEDURE 740
STEP 1 M U T -III data list 740
STEP 2 Connector check: A-107 electronic-controlled throttle valve connector 740
STEP 3 Perform voltage measurement at A-107 electronic-controlled throttle valve connector 740
STEP 4 Connector check: A-114 engine-ECU connector 740
STEP 5 Check harness between A-107 (terminal No 2) electronic-controlled throttle valve connector and A-114 (terminal No 31) engine-ECU connector 741
STEP 6 M U T -III data list 741
STEP 7 Connector check: A-114 engine-ECU connector 741
STEP 8 Check harness between A-107 (terminal No 2) electronic-controlled throttle valve connector and A-114 (terminal No 31) engine-ECU connector 742
STEP 9 Check harness between A-107 (terminal No 3) electronic-controlled throttle valve connector and A-114 (terminal No 16) engine-ECU connector 742
STEP 10 Replace throttle body assembly 742
Code No P0223: Throttle Position Sensor (Sub) Circuit High Input 743
DIAGNOSIS PROCEDURE 744
STEP 1 M U T -III data list 744
STEP 2 Connector check: A-107 electronic-controlled throttle valve connector 744
STEP 3 Perform resistance measurement at A-107 electronic-controlled throttle valve connector 744
STEP 4 Connector check: A-114 engine-ECU connector 744
STEP 5 Check harness between A-107 (terminal No 4) electronic-controlled throttle valve connector and A-114 (terminal No 30) engine-ECU connector 745
STEP 6 M U T -III data list 745
STEP 7 Replace the throttle body assembly 745
Code No P0243: Waste Gate Solenoid Valve System 746
DIAGNOSIS PROCEDURE 747
STEP 1 M U T -III actuator test 747
STEP 2 Connector check: A-137 waste gate solenoid valve connector 747
STEP 3 Perform resistance measurement at A-137 waste gate solenoid valve connector 747
STEP 4 Perform voltage measurement at A-137 waste gate solenoid valve connector 748
STEP 5 Connector check: B-106 engine control relay connector 748
STEP 6 Perform voltage measurement at A-114 engine-ECU connector 749
STEP 7 Connector check: A-114 engine-ECU connector 749
STEP 8 Connector check: A-114 engine-ECU connector 750
STEP 9 Check harness between A-137 (terminal No 2) waste gate solenoid valve connector and A-114 (terminal No 36) engine-ECU connector 750
STEP 10 Check harness between A-137 (terminal No 1) waste gate solenoid valve connector and B-106 (terminal No 4) engine control relay connector 751
STEP 11 M U T -III actuator test 751
Code No P0300: Random/Multiple Cylinder Misfire Detected 752
DIAGNOSIS PROCEDURE 752
STEP 1 M U T -III data list 752
STEP 2 M U T -III data list 752
STEP 3 Check ignition coil spark 752
STEP 4 Connector check: Injector connectors 753
STEP 5 Check injector itself 753
STEP 6 Fuel pressure measurement 753
STEP 7 Check for intake of air from gaps in gasket, seals, etc 753
STEP 8 Check for skipped timing belt teeth 753
STEP 9 M U T -III diagnosis code 753
Code No P0301: No 1 Cylinder Misfire Detected 753
DIAGNOSIS PROCEDURE 754
STEP 1 Check ignition coil spark 754
STEP 2 Connector check: A-102 No 1 injector connector 754
STEP 3 Check No 1 injector itself 754
STEP 4 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector 754
STEP 5 Check harness between B-106 (terminal No 4) engine control relay connector and A-102 (terminal No 1) No 1 injector connector 755
STEP 6 Check harness between A-102 (terminal No 2) No 1 injector connector and A-114 (terminal No 8) engine-ECU connector 755
STEP 7 Fuel pressure measurement 755
STEP 8 M U T -III diagnosis code 756
Code No P0302: No 2 Cylinder Misfire Detected 756
DIAGNOSIS PROCEDURE 756
STEP 1 Check ignition coil spark 756
STEP 2 Check connector: A-103 No 2 injector connector 756
STEP 3 Check No 2 injector itself 756
STEP 4 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector 757
STEP 5 Check harness between B-106 (terminal No 4) engine control relay connector and A-103 (terminal No 1) No 2 injector connector 757
STEP 6 Check harness between A-103 (terminal No 2) No 2 injector connector and A-114 (terminal No 9) engine-ECU connector 758
STEP 7 Fuel pressure measurement 758
STEP 8 M U T -III diagnosis code 758
Code No P0303: No 3 Cylinder Misfire Detected 759
DIAGNOSIS PROCEDURE 759
STEP 1 Check ignition coil spark 759
STEP 2 Connector check: A-104 No 3 injector connector 759
STEP 3 Check No 3 injector itself 759
STEP 4 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector 760
STEP 5 Check harness between B-106 (terminal No 4) engine control relay connector and A-104 (terminal No 1) No 3 injector connector 760
STEP 6 Check harness between A-104 (terminal No 2) No 3 injector connector and A-114 (terminal No 23) engine-ECU connector 761
STEP 7 Fuel pressure measurement 761
STEP 8 M U T -III diagnosis code 761
Code No P0304: No 4 Cylinder Misfire Detected 762
DIAGNOSIS PROCEDURE 762
STEP 1 Check the ignition coil spark 762
STEP 2 Connector check: A-105 No 4 injector connector 762
STEP 3 Check No 4 injector itself 762
STEP 4 Connector check: B-106 engine control relay connector and A-114 engine-ECU connector 763
STEP 5 Check harness between B-106 (terminal No 4) engine control relay connector and A-105 (terminal No 1) No 4 injector connector 763
STEP 6 Check harness between A-105 (terminal No 2) No 4 injector connector and A-114 (terminal No 24) engine-ECU connector 764
STEP 7 Fuel pressure measurement 764
STEP 8 M U T -III diagnosis code 764
Code No P0325: Detonation Sensor System 765
DIAGNOSIS PROCEDURE 766
STEP 1 Connector check: A-128 detonation sensor connector 766
STEP 2 Perform resistance measurement at A-128 detonation sensor connector 766
STEP 3 Connector check: A-114 engine-ECU connector 766
STEP 4 Connector check: A-114 engine-ECU connector 767
STEP 5 Check harness between A-128 (terminal No 2) detonation sensor connector and A-114 (terminal No 20) engine-ECU connector 767
STEP 6 M U T -III diagnosis code 768
STEP 7 Reconfirm the diagnosis code after replacing the detonation sensor 768
Code No P0335: Crank Angle Sensor System 769
DIAGNOSIS PROCEDURE 770
STEP 1 M U T -III data list 770
STEP 2 Connector check: A-133 crank angle sensor intermediate connector 770
STEP 3 Perform voltage measurement at A-133 crank angle sensor intermediate connector 770
STEP 4 Perform voltage measurement at A-114 engine-ECU connector 771
STEP 5 Connector check: A-114 engine-ECU connector 771
STEP 6 Connector check: A-114 engine-ECU connector 772
STEP 7 Check harness between crank angle sensor intermediate connector A-133 (terminal No 2) and engine-ECU connector A-114 (terminal No 13) 772
STEP 8 M U T -III data list 772
STEP 9 Perform voltage measurement at A-133 crank angle sensor intermediate connector 773
STEP 10 Connector check: B-106 engine control relay connector 773
STEP 11 Perform resistance measurement at A-133 crank angle sensor intermediate connector 774
STEP 12 Connector check: A-114 engine-ECU connector 774
STEP 13 Check harness between A-133 (terminal No 3) crank angle sensor intermediate connector and A-114 (terminal No 28) engine-ECU connector 774
STEP 14 M U T -III data list 774
STEP 15 Perform output waveform check at A-133 crank angle sensor intermediate connector (using an oscilloscope) 775
STEP 16 Connector check: A-133-1 crank angle sensor connector 775
STEP 17 Check harness between A-133-1 crank angle sensor connector and A-133 crank angle sensor intermediate connector 775
STEP 18 Connector check: B-106 engine control relay connector 776
STEP 19 Check harness between A-133 (terminal No 1) crank angle sensor intermediate connector and B-106 (terminal No 4) engine control relay connector 776
STEP 20 Connector check: A-114 engine-ECU connector 777
STEP 21 Check harness between A-133 (terminal No 2) crank angle sensor intermediate connector and A-114 (terminal No 13) engine-ECU connector 777
STEP 22 Check crank angle sensor sensing blade 777
STEP 23 M U T -III data list 777
Code No P0340: Camshaft Position Sensor System 778
DIAGNOSIS PROCEDURE 779
STEP 1 Connector check: A-110 camshaft position sensor connector 779
STEP 2 Perform voltage measurement at A-110 camshaft position sensor connector 779
STEP 3 Connector check: B-106 engine control relay connector 780
STEP 4 Perform voltage measurement at A-110 camshaft position sensor connector 780
STEP 5 Perform voltage measurement at A-114 engine-ECU connector 781
STEP 6 Connector check: A-114 engine-ECU connector 781
STEP 7 Connector check: A-114 engine-ECU connector 782
STEP 8 Check harness between A-110 (terminal No 2) camshaft position sensor connector and A-114 (terminal No 12) engine-ECU connector 782
STEP 9 M U T -III diagnosis code 782
STEP 10 Perform resistance measurement at A-110 camshaft position sensor connector 783
STEP 11 Connector check: A-114 engine-ECU connector 783
STEP 12 Check harness between A-110 (terminal No 1) camshaft position sensor connector and A-114 (terminal No 27) engine-ECU connector 783
STEP 13 Perform output waveform check at A-110 camshaft position sensor connector (using an oscilloscope) 784
STEP 14 Connector check: B-106 engine control relay connector 784
STEP 15 Check harness between A-110 (terminal No 3) camshaft position sensor connector and B-106 (terminal No 4) engine control relay connector 785
STEP 16 Connector check: A-114 engine-ECU connector 785
STEP 17 Check harness between A-110 (terminal No 2) camshaft position sensor connector and A-114 (terminal No 12) engine-ECU connector 785
STEP 18 Check harness between A-110 (terminal No 1) camshaft position sensor connector and A-114 (terminal No 27) engine-ECU connector 786
STEP 19 Check camshaft position sensing cylinder 786
STEP 20 M U T -III diagnosis code 786
Code No P0421: Warm Up Catalyst Malfunction 787
DIAGNOSIS PROCEDURE 787
STEP 1 Check for leakage of exhaust emission from exhaust manifold 787
STEP 2 M U T -II/III data list 787
STEP 3 M U T -II/III data list 787
STEP 4 Replace the oxygen sensor (rear) 787
STEP 5 Replace the catalytic converter 787
Code No P0443: Purge Control Solenoid Valve System 788
DIAGNOSIS PROCEDURE 789
STEP 1 M U T -III actuator test 789
STEP 2 Connector check: A-108 purge control solenoid valve connector 789
STEP 3 Perform resistance measurement at A-108 purge control solenoid valve connector 789
STEP 4 Perform voltage measurement at A-108 purge control solenoid valve connector 789
STEP 5 Connector check: B-106 engine control relay connector 790
STEP 6 Perform voltage measurement at A-114 engine-ECU connector 790
STEP 7 Connector check: A-114 engine-ECU connector 791
STEP 8 Connector check: A-114 engine-ECU connector 791
STEP 9 Check harness between A-108 (terminal No 1) purge control solenoid valve connector and A-114 (terminal No 38) engine-ECU connector 792
STEP 10 Check harness between A-108 (terminal No 2) purge control solenoid valve connector and B-106 (terminal No 4) engine control relay connector 792
STEP 11 M U T -III actuator test 793
Code No P0500: Vehicle Speed Signal System 793
DIAGNOSIS PROCEDURE 793
STEP 1 M U T -III diagnosis code 793
STEP 2 M U T -III other system diagnosis code 793
Code No P0513: Immobilizer Malfunction 794
DIAGNOSIS PROCEDURE 795
STEP 1 Connector check: B-49 immobilizer-ECU connector and A-08 engine-ECU connector 795
STEP 2 Check harness between B-49 (terminal No 3) immobilizer-ECU connector and A-08 (terminal No 120) engine-ECU connector 795
STEP 3 Check the trouble symptoms 795
STEP 4 After replacing the immobilizer-ECU, re-check the trouble symptoms 796
Code No P0603: EEPROM Malfunction 796
DIAGNOSIS PROCEDURE 796
STEP 1 M U T -III diagnosis code 796
Code No P0606: Microcomputer Malfunction System 796
DIAGNOSIS PROCEDURE 796
STEP 1 M U T -III diagnosis code 796
Code No P0622: Alternator FR Terminal System 797
DIAGNOSIS PROCEDURE 798
STEP 1 Connector check: A-131 alternator connector 798
STEP 2 Perform voltage measurement at A-131 alternator connector 798
STEP 3 Connector check: A-114 engine-ECU Connector 798
STEP 4 Check harness between A-131 (terminal No 4) alternator connector and A-114 (terminal No 65) engine-ECU connector 799
STEP 5 M U T -III diagnosis code 799
STEP 6 Perform voltage measurement at A-114 engine-ECU connector 799
STEP 7 Check harness between A-131 (terminal No 4) alternator connector and A-114 (terminal No 65) engine-ECU connector 800
STEP 8 M U T -III diagnosis code 800
STEP 9 M U T -III diagnosis code 800
Code No P0638: Throttle Valve Control Servo Circuit Range/Performance Problem 801
DIAGNOSIS PROCEDURE 802
STEP 1 Check throttle body 802
STEP 2 Check electronic-controlled throttle valve itself 802
STEP 3 Connector check: A-107 electronic-controlled throttle valve connector 802
STEP 4 Connector check: A-114 engine-ECU connector 802
STEP 5 Check harness between A-107 (terminal No 5) electronic-controlled throttle valve connector and A-114 (terminal No 22) engine-ECU connector 803
STEP 6 Check harness between A-107 (terminal No 6) electronic-controlled throttle valve connector and A-114 (terminal No 7) engine-ECU connector 803
STEP 7 M U T -III diagnosis code 803
Code No P0642: Throttle Position Sensor Power Supply 804
DIAGNOSIS 804
STEP 1 Check the trouble symptoms 804
Code No P0657: Throttle Valve Control Servo Relay Circuit Malfunction 805
DIAGNOSIS PROCEDURE 806
STEP 1 Connector check: B-121 throttle valve control servo relay connector 806
STEP 2 Check throttle valve control servo relay itself 806
STEP 3 Perform voltage measurement at B-121 throttle valve control servo relay connector 806
STEP 4 Perform voltage measurement at B-121 throttle valve control servo relay connector 807
STEP 5 Connector check: B-106 engine control relay connector 807
STEP 6 Perform voltage measurement at A-08 engine-ECU connector 808
STEP 7 Perform voltage measurement at A-08 engine-ECU connector 809
STEP 8 Check harness between B-121 (terminal No 4) throttle valve control servo relay connector and A-08 (terminal No 78) engine-ECU connector 810
STEP 9 Connector check: A-08 engine-ECU connector 810
STEP 10 Connector check: A-08 engine-ECU connector 811
STEP 11 Check and repair harness between B-121 (terminal No 3) throttle valve control servo relay connector and battery 811
STEP 12 Check and repair harness between B-121 (terminal No 1) throttle valve control servo relay connector and B-106 (terminal No 4) engine control relay connector 812
STEP 13 Check and repair harness between B-121 (terminal No 2) throttle valve control servo relay connector and A-08 (terminal No 123) engine-ECU connector 813
STEP 14 Check and repair harness between B-121 (terminal No 4) throttle valve control servo relay connector and A-08 (terminal No 78) engine-ECU connector 814
STEP 15 M U T -III diagnosis code 814
Code No P1021: Oil Feeder Control Valve System 815
DIAGNOSIS PROCEDURE 816
STEP 1 Connector check: A-101 oil feeder control valve connector 816
STEP 2 Check oil feeder control valve 816
STEP 3 Perform voltage measurement at A-101 oil feeder control valve connector 816
STEP 4 Connector check: B-106 engine control relay connector 817
STEP 5 Perform voltage measurement at A-114 engine-ECU connector 817
STEP 6 Connector check: B-114 engine-ECU connector 818
STEP 7 Connector check: B-106 engine control relay connector 818
STEP 8 Check harness between B-106 (terminal No 4) engine control relay connector and A-101 (terminal No 1) oil feeder control valve connector 819
STEP 9 Connector check: A-114 engine-ECU connector 819
STEP 10 Check harness between A-101 (terminal No 2) oil feeder control valve connector and A-114 (terminal No 52) engine-ECU connector 820
STEP 11 M U T -III diagnosis code 820
Code No P1231: Trustful Check ASC <Vehicle with ASC> 821
DIAGNOSIS PROCEDURE 821
STEP 1 M U T -III diagnosis code 821
STEP 2 M U T -III other system diagnosis code 821
Code No P1233: Trustful Check Throttle Position Sensor (Main) 821
DIAGNOSIS PROCEDURE 821
STEP 1 M U T -III diagnosis code 821
STEP 2 M U T -III data list 821
STEP 3 Check air intake from intake hose and inlet manifold 821
Code No P1234: Trustful Check Throttle Position Sensor (Sub) 822
DIAGNOSIS PROCEDURE 822
STEP 1 M U T -III diagnosis code 822
STEP 2 M U T -III data list 822
STEP 3 Check air intake from intake hose and inlet manifold 822
Code No P1235: Trustful Check Air Flow Sensor 822
DIAGNOSIS PROCEDURE 823
STEP 1 M U T -III diagnosis code 823
STEP 2 M U T -III data list 823
Code No P1236: AD Converter 823
DIAGNOSIS PROCEDURE 823
STEP 1 M U T -III diagnosis code 823
Code No P1237: Trustful Check Accelerator Pedal Position Sensor 823
DIAGNOSIS PROCEDURE 823
STEP 1 M U T -III diagnosis code 823
STEP 2 M U T -III data list 824
Code No P1238: Air Flow Sensor Trustful For Torque Monitoring 824
DIAGNOSIS PROCEDURE 824
STEP 1 M U T -III diagnosis code 824
STEP 2 M U T -III data list 824
Code No P1239: Trustful Check Engine Speed 825
DIAGNOSIS PROCEDURE 825
STEP 1 M U T -III diagnosis code 825
Code No P1240: Trustful Check Engine Speed <Vehicle with ASC> 825
DIAGNOSIS PROCEDURE 825
STEP 1 M U T -III diagnosis code 825
STEP 2 M U T -III other system diagnosis code 825
Code No P1241: Torque Monitoring 826
DIAGNOSIS PROCEDURE 826
STEP 1 M U T -III diagnosis code 826
STEP 2 M U T -III data list 826
STEP 3 Check for intake of air from gaps in gasket, seals, etc 826
STEP 4 Check the throttle valve control servo itself 826
STEP 5 Connector check: A-107 electronic-controlled throttle valve connector and A-114 engine-ECU connector 826
STEP 6 Check harness between A-107 (terminal No 6) electronic-controlled throttle valve connector and A-114 (terminal No 7) engine-ECU connector 827
STEP 7 Check harness between A-107 (terminal No 5) electronic-controlled throttle valve connector and A-114 (terminal No 22) engine-ECU connector 827
STEP 8 M U T -III diagnosis code 827
Code No P1602: Communication Malfunction (between Engine-ECU Main Processor and System LSI) 828
DIAGNOSIS 828
STEP 1 Check the trouble symptoms 828
Code No P1603: Battery Backup Circuit Malfunction 829
DIAGNOSIS PROCEDURE 830
STEP 1 M U T -III diagnosis code 830
STEP 2 Perform voltage measurement at A-08 engine-ECU connector 830
STEP 3 Check harness between battery and A-08 (terminal No 82) engine-ECU connector 830
STEP 4 Connector check: A-08 engine-ECU connector 831
STEP 5 M U T -III diagnosis code 831
Code No P2100: Throttle Valve Control Servo Circuit (open) 832
DIAGNOSIS PROCEDURE 833
STEP 1 Connector check: A-107 electronic-controlled throttle valve connector 833
STEP 2 Perform resistance measurement at A-107 electronic-controlled throttle valve connector 833
STEP 3 Connector check: A-08 engine-ECU connector 833
STEP 4 Perform resistance measurement at A-08 engine-ECU connector 834
STEP 5 Check harness between A-107 (terminal No 6) electronic-controlled throttle valve connector and A-114 (terminal No 7) engine-ECU connector 834
STEP 6 Check harness between A-107 (terminal No 5) electronic-controlled throttle valve connector and A-114 (terminal No 22) engine-ECU connector 835
STEP 7 Check the trouble symptoms 835
Code No P2101: Throttle Valve Control Servo Magneto Malfunction 836
DIAGNOSIS PROCEDURE 837
STEP 1 Connector check: A-107 electronic-controlled throttle valve connector 837
STEP 2 Perform resistance measurement at A-107 electronic-controlled throttle valve connector 837
STEP 3 Connector check: A-114 engine-ECU connector 837
STEP 4 Check harness between A-107 (terminal No 6) electronic-controlled throttle valve connector and A-114 (terminal No 7) engine-ECU connector 838
STEP 5 Check harness between A-107 (terminal No 5) electronic-controlled throttle valve connector and A-114 (terminal No 22) engine-ECU connector 838
STEP 6 Check the trouble symptoms 838
Code No P2108: Throttle Valve Control Servo Processor Malfunction 839
DIAGNOSIS PROCEDURE 839
STEP 1 M U T -III diagnosis code 839
Code No P2122: Accelerator Pedal Position Sensor (Main) Circuit Low Input 839
DIAGNOSIS PROCEDURE 840
STEP 1 M U T -III data list 840
STEP 2 Connector check: B-26 accelerator pedal position sensor connector 840
STEP 3 Perform voltage measurement at B-26 accelerator pedal position sensor connector 840
STEP 4 Connector check: A-08 engine-ECU connector 841
STEP 5 Check harness between B-26 (terminal No 1) accelerator pedal position sensor connector and A-08 (terminal No 85) engine-ECU connector 841
STEP 6 M U T -III data list 841
STEP 7 Connector check: A-08 engine-ECU connector 842
STEP 8 Check harness between B-26 (terminal No 1) accelerator pedal position sensor connector and A-08 (terminal No 85) engine-ECU connector 842
STEP 9 Check harness between B-26 (terminal No 3) accelerator pedal position sensor connector and A-08 (terminal No 83) engine-ECU connector 843
STEP 10 Replace the accelerator pedal assembly 843
Code No P2123: Accelerator Pedal Position Sensor (Main) Circuit High Input 844
DIAGNOSIS PROCEDURE 845
STEP 1 M U T -III data list 845
STEP 2 Connector check: B-26 accelerator pedal position sensor connector 845
STEP 3 Perform resistance measurement at B-26 accelerator pedal position sensor connector 845
STEP 4 Connector check: A-08 engine-ECU connector 845
STEP 5 Check harness between B-26 (terminal No 2) accelerator pedal position sensor connector and A-08 (terminal No 84) engine-ECU connector 846
STEP 6 M U T -III data list 846
STEP 7 Replace the accelerator pedal assembly 846
Code No P2127: Accelerator Pedal Position Sensor (Sub) Circuit Low Input 847
DIAGNOSIS PROCEDURE 848
STEP 1 M U T -III data list 848
STEP 2 Connector check: B-26 accelerator pedal position sensor connector 848
STEP 3 Perform voltage measurement at B-26 accelerator pedal position sensor connector 848
STEP 4 Connector check: A-08 engine-ECU connector 848
STEP 5 Check harness between B-26 (terminal No 4) accelerator pedal position sensor connector and A-08 (terminal No 86) engine-ECU connector 849
STEP 6 M U T -III data list 849
STEP 7 Connector check: A-08 engine-ECU connector 849
STEP 8 Check harness between B-26 (terminal No 4) accelerator pedal position sensor connector and A-08 (terminal No 86) engine-ECU connector 850
STEP 9 Check harness between B-26 (terminal No 6) accelerator pedal position sensor connector and A-08 (terminal No 88) engine-ECU connector 850
STEP 10 Replace the accelerator pedal assembly 850
Code No P2128: Accelerator Pedal Position Sensor (Sub) Circuit High Input 851
DIAGNOSIS PROCEDURE 852
STEP 1 M U T -III data list 852
STEP 2 Connector check: B-26 accelerator pedal position sensor connector 852
STEP 3 Perform resistance measurement at B-26 accelerator pedal position sensor connector 852
STEP 4 Connector check: A-08 engine-ECU connector 852
STEP 5 Check harness between B-26 (terminal No 5) accelerator pedal position sensor connector and A-08 (terminal No 87) engine-ECU connector 853
STEP 6 M U T -III data list 853
STEP 7 Replace the accelerator pedal assembly 853
Code No P2135: Throttle Position Sensor (Main and Sub) Range/Performance Problem 854
DIAGNOSIS PROCEDURE 854
STEP 1 Connector check: A-114 engine-ECU connector and A-107 electronic-controlled throttle valve connector 854
STEP 2 Check harness between A-107 (terminal No 1) electronic-controlled throttle valve connector and A-114 (terminal No 15) engine-ECU connector 855
STEP 3 Check harness between A-107 (terminal No 3) electronic-controlled throttle valve connector and A-114 (terminal No 16) engine-ECU connector 855
STEP 4 Replace throttle body assembly 855
Code No P2138: Accelerator Pedal Position Sensor (Main and Sub) Range/Performance Problem 856
DIAGNOSIS PROCEDURE 856
STEP 1 Connector check: B-26 accelerator pedal position connector 856
STEP 2 Perform resistance measurement at B-26 accelerator pedal position sensor connector 856
STEP 3 Connector check: A-08 engine-ECU connector 857
STEP 4 Check harness between B-26 (terminal No 2) accelerator pedal position sensor connector and A-08 (terminal No 84) engine-ECU connector 857
STEP 5 Check the trouble symptoms 857
STEP 6 Perform resistance measurement at B-26 accelerator pedal position sensor connector 858
STEP 7 Connector check: A-08 engine-ECU connector 858
STEP 8 Check harness between B-26 (terminal No 5) accelerator pedal position sensor connector and A-08 (terminal No 87) engine-ECU connector 858
STEP 9 Connector check: A-08 engine-ECU connector 859
STEP 10 Check harness between B-26 (terminal No 1) accelerator pedal position sensor connector and A-08 (terminal No 85) engine-ECU connector 859
STEP 11 Check harness between B-26 (terminal No 4) accelerator pedal position sensor connector and A-08 (terminal No 86) engine-ECU connector 860
STEP 12 Check harness between B-26 (terminal No 3) accelerator pedal position sensor connector and A-08 (terminal No 83) engine-ECU connector 860
STEP 13 Check harness between B-26 (terminal No 6) accelerator pedal position sensor connector and A-08 (terminal No 88) engine-ECU connector 861
STEP 14 Replace the accelerator pedal assembly 861
Code No U1073: Bus Off 862
DIAGNOSIS PROCEDURE 862
STEP 1 M U T -III CAN bus diagnosis 862
STEP 2 M U T -III diagnosis code 862
STEP 3 M U T -III diagnosis code 862
Code No U1102: ABS-ECU Time-out 863
DIAGNOSIS PROCEDURE 863
STEP 1 M U T -III CAN bus diagnosis 863
STEP 2 M U T -III other system diagnosis codes 863
STEP 3 M U T -III other system diagnosis codes 863
STEP 4 M U T -III diagnosis code 863
STEP 5 M U T -III diagnosis code 864
STEP 6 M U T -III diagnosis code 864
Code No U1106: EPS-ECU Time-out 864
DIAGNOSIS PROCEDURE 865
STEP 1 M U T -III CAN bus diagnosis 865
STEP 2 M U T -III other system diagnosis codes 865
STEP 3 M U T -III other system diagnosis codes 865
STEP 4 M U T -III diagnosis code 865
STEP 5 M U T -III diagnosis code 865
STEP 6 M U T -III diagnosis code 865
Code No U1108: Combination Meter Time-out 866
DIAGNOSIS PROCEDURE 866
STEP 1 M U T -III CAN bus diagnosis 866
STEP 2 M U T -III other system diagnosis codes 866
STEP 3 M U T -III other system diagnosis codes 866
STEP 4 M U T -III diagnosis code 866
STEP 5 M U T -III diagnosis code 867
STEP 6 M U T -III diagnosis code 867
Code No U1110: A/C-ECU Time-out 867
DIAGNOSIS PROCEDURE 868
STEP 1 M U T -III CAN bus diagnosis 868
STEP 2 M U T -III other system diagnosis codes 868
STEP 3 M U T -III other system diagnosis codes 868
STEP 4 M U T -III diagnosis code 868
STEP 5 M U T -III diagnosis code 868
STEP 6 M U T -III diagnosis code 868
SYMPTOM PROCEDURES 869
Inspection Procedure 1: Communication with Engine-ECU is Not Possible 869
DIAGNOSIS PROCEDURE 869
STEP 1 Check engine start 869
STEP 2 Connector check: A-08 engine-ECU connector 870
STEP 3 Check harness between B-32 (terminal No 7) diagnosis connector and A-08 (terminal No 121) engine-ECU connector 870
STEP 4 Check the trouble symptom 870
Inspection Procedure 2: The Engine Warning Lamp Does Not Illuminate Right after the Ignition Switch is Turned to the “ON” Position 871
DIAGNOSIS PROCEDURE 871
STEP 1 M U T -III diagnosis code 871
STEP 2 Check the trouble symptoms 871
Inspection Procedure 3: The Engine Warning Lamp Remains Illuminating and Never Goes Out 871
DIAGNOSIS PROCEDURE 871
STEP 1 M U T -III diagnosis code 871
STEP 2 Check the trouble symptoms 871
Inspection Procedure 4: Starting Impossible (No Initial Combustion) 872
DIAGNOSIS PROCEDURE 873
STEP 1 Check battery voltage 873
STEP 2 M U T -III data list 873
STEP 3 Connector check: C-105 starter relay connector 873
STEP 4 Check starter relay 873
STEP 5 Perform voltage measurement at B-105 starter relay connector 873
STEP 6 Connector check: B-141 ignition switch connector 874
STEP 7 Check ignition switch 874
STEP 8 Connector check: B-60 clutch switch connector 874
STEP 9 Check clutch switch 874
STEP 10 Perform voltage measurement at B-60 clutch switch connector 875
STEP 11 Perform resistance measurement at B-60 clutch switch connector 875
STEP 12 Check harness between B-105 (terminal No 4) starter relay connector and A-114 (terminal No 39) engine-ECU connector 876
STEP 13 Connector check: A-125 starter connector 876
STEP 14 Check harness between B-105 (terminal No 4) starter relay connector and A-125 (terminal No 1) starter connector 876
STEP 15 Check harness between B-141 (terminal No 5) ignition switch connector and B-105 (terminal No 1, 3) starter relay connector 877
STEP 16 Check harness between B-105 (terminal No 2) starter relay connector and B-60 (terminal No 2) clutch switch connector 877
STEP 17 Connector check: A-124 starter connector 877
STEP 18 Perform voltage measurement at A-124 starter connector 878
STEP 19 Check harness between battery and A-124 (terminal No 1) starter connector 878
STEP 20 Check harness between B-105 (terminal No 4) starter relay connector and A-125 (terminal No 1) starter connector 878
Inspection Procedure 5: Starting Impossible (Starter Operative but No Initial Combustion) 879
DIAGNOSIS PROCEDURE 879
STEP 1 Check battery voltage 879
STEP 2 With M U T -III of communication 879
STEP 3 M U T -III diagnosis code 879
STEP 4 M U T -III actuator test 879
STEP 5 Check timing belt for breakage 879
STEP 6 Check throttle body (throttle valve) for contamination 879
STEP 7 M U T -III data list 879
STEP 8: Connector check: A-114 engine-ECU connector 880
STEP 9 M U T -III data list 880
STEP 10 Visual check of ignition spark 880
STEP 11 Check spark plug 880
STEP 12 Check injector for operating sound 880
STEP 13 Fuel pressure measurement 880
STEP 14 Replace engine-ECU 880
Inspection Procedure 6: Starting Impossible (Initial Combustion But No Complete Combustion), Improper Starting (Long Time to Start) 881
DIAGNOSIS PROCEDURE 881
STEP 1 Check battery condition 881
STEP 2 Check battery voltage 881
STEP 3 M U T -III diagnosis code 881
STEP 4 M U T -III data list 881
STEP 5 Check throttle body (throttle valve) for contamination 881
STEP 6 M U T -III actuator test 881
STEP 7 Check air intake from intake hose and intake manifold 881
STEP 8 Check injector for operating sound 882
STEP 9 Check timing marks of the timing belt 882
STEP 10 Visual check of ignition spark 882
STEP 11 Check spark plug 882
STEP 12 Check injector spray condition 882
STEP 13 Fuel pressure measurement 882
STEP 14 Check compression pressure 882
STEP 15 Replace engine-ECU 882
Inspection Procedure 7: Unstable Idling (Rough Idling, Hunting), Improper Idling Speed (Too High or too Low), Engine Stalls during Idling (Die Out) 883
DIAGNOSIS PROCEDURE 883
STEP 1 Check battery condition 883
STEP 2 M U T -III diagnosis code 883
STEP 3 M U T -III data list 883
STEP 4 M U T -III data list 883
STEP 5 Check air intake from intake hose and intake manifold 883
STEP 6 Check timing marks of the timing belt 883
STEP 7 Check throttle body (throttle valve) for contamination 883
STEP 8 M U T -III data list 883
STEP 9 Perform voltage measurement at A-114 engine-ECU connector 884
STEP 10 Connector check: A-114 engine-ECU connector and A-131 alternator connector 884
STEP 11 Check harness between A-114 (terminal No 64) engine-ECU connector and A-131 (terminal No 1) alternator connector 885
STEP 12 Check the trouble symptom 885
STEP 13 Visual check of ignition spark 885
STEP 14 Check spark plug 885
STEP 15 Check purge control solenoid valve 885
STEP 16 Check injector for spray condition 885
STEP 17 Check compression pressure 885
STEP 18 Replace engine-ECU 885
Inspection Procedure 8: The Engine Stalls when Starting the Car (Pass Out) 886
DIAGNOSIS PROCEDURE 886
STEP 1 M U T -III diagnosis code 886
STEP 2 M U T -III data list 886
STEP 3 Check air intake from intake hose and inlet manifold 886
STEP 4 Check throttle body (throttle valve) for contamination 886
STEP 5 Visual check of ignition spark 886
STEP 6 Check spark plug 886
Inspection Procedure 9: Engine Does Not Revole Up 887
DIAGNOSIS PROCEDURE 887
STEP 1 M U T -III diagnosis code 887
STEP 2 M U T -III data list 887
STEP 3 Check timing marks of timing belt 887
STEP 4 Visual check of ignition spark 887
STEP 5 Check spark plug 887
STEP 6 Fuel pressure measurement 887
Inspection Procedure 10: Hesitation, Sag, Poor Acceleration, Stumble, Surge 888
DIAGNOSIS PROCEDURE 888
STEP 1 M U T -III diagnosis code 888
STEP 2 Check injector for operating sound 888
STEP 3 M U T -III data list 888
STEP 4 Check purge control solenoid valve itself 888
STEP 5 M U T -III data list 888
STEP 6 Visual check of ignition spark 888
STEP 7 Check spark plug 889
STEP 8 Check throttle body (throttle valve) for contamination 889
STEP 9 M U T -III actuator test 889
STEP 10 Check turbocharger boost pressure 889
STEP 11 Check boost pressure control system 889
STEP 12 M U T -III actuator test 889
STEP 13 Check compression pressure 889
STEP 14 Fuel pressure measurement 889
Inspection Procedure 11: The Feeling of Impact or Vibration when Accelerating 889
DIAGNOSIS PROCEDURE 889
STEP 1 M U T -III diagnosis code 889
STEP 2 M U T -III data list 890
STEP 3 Check throttle body (throttle valve) for contamination 890
STEP 4 Visual check of ignition spark 890
STEP 5 Check spark plug 890
Inspection Procedure 12: The Feeling of Impact or Vibration when Decelerating 890
DIAGNOSIS PROCEDURE 890
STEP 1 M U T -III diagnosis code 890
STEP 2 M U T -III data list 890
STEP 3 Check throttle body (throttle valve) for contamination 890
Inspection Procedure 13: Knocking 891
DIAGNOSIS PROCEDURE 891
STEP 1 M U T -III diagnosis code 891
STEP 2 Visual check of ignition spark 891
STEP 3 Check spark plug 891
Inspection Procedure 14: Ignition Timing Offset 891
DIAGNOSIS PROCEDURE 891
STEP 1 M U T -III diagnosis code 891
STEP 2 Perform output wave pattern measurement of crank angle sensor and camshaft position sensor (Using an oscilloscope) 892
STEP 3 Check the trouble symptom 892
STEP 4 Check crank angle sensor and camshaft position sensor mounted conditions 892
STEP 5 Check timing marks of timing belt 892
STEP 6 Check crank angle sensor sensing blade 892
STEP 7 Check camshaft position sensing cylinder 892
STEP 8 Replace crank angle sensor 892
STEP 9 Replace camshaft position sensor 892
Inspection Procedure 15: Run On (Dieseling) 893
DIAGNOSIS PROCEDURE 893
STEP 1 Check injector for spray condition 893
Inspection Procedure 16: Odor, White Smoke, Black Smoke, and High-Concentration CO/HC during Idling 893
DIAGNOSIS PROCEDURE 893
STEP 1 M U T -III diagnosis code 893
STEP 2 Check injector for operating sound 893
STEP 3 Check ignition timing 893
STEP 4 M U T -III data list 894
STEP 5 Check air intake from intake hose and inlet manifold 894
STEP 6 Check exhaust manifold for emission leakage 894
STEP 7 Check throttle body (throttle valve) for contamination 894
STEP 8 M U T -III data list 894
STEP 9 Check purge control solenoid valve 894
STEP 10 Fuel pressure measurement 894
STEP 11 Check positive crankcase ventilation valve 894
STEP 12 Visual check of ignition spark 894
STEP 13 Check spark plug 894
STEP 14 Check compression pressure 895
STEP 15 Check injector for spray condition 895
STEP 16 Replace catalytic converter 895
Inspection Procedure 17: Battery Run Down 895
DIAGNOSIS PROCEDURE 895
STEP 1 Check battery voltage 895
STEP 2 Connector check: A-131 alternator connector 895
STEP 3 Perform voltage measurement at A-131 alternator connector 896
STEP 4 Connector check: B-141 ignition switch connector 896
STEP 5 Connector check: A-114 engine-ECU connector 896
STEP 6 Perform voltage measurement at A-114 engine-ECU connector 897
STEP 7 Check harness between A-131 (terminal No 1) alternator connector and A-114 (terminal No 64) engine-ECU connector 897
STEP 8 Perform voltage measurement at A-114 engine-ECU connector 898
STEP 9 Check the trouble symptom 898
Inspection Procedure 18: Overheating 899
DIAGNOSIS PROCEDURE 899
STEP 1 M U T -III diagnosis code 899
STEP 2 Check engine coolant 899
STEP 3 M U T -III actuator test 899
STEP 4 M U T -III data list 899
STEP 5 Check thermostat 899
STEP 6 Check water pump 899
Inspection Procedure 19: Abnormal Rotation of Fan Motor 900
DIAGNOSIS PROCEDURE 901
STEP 1 Check cooling fan motor 901
STEP 2 Connector check: A-08 engine-ECU connector 901
STEP 3 Perform voltage measurement at A-08 engine-ECU connector 902
STEP 4 Connector check: B-114 cooling fan control relay (LO) connector 902
STEP 5 Perform voltage measurement at A-08 engine-ECU connector 903
STEP 6 Connector check: B-127 cooling fan control relay (HI) connector 903
STEP 7 Connector check: A-20 cooling fan motor connector 904
STEP 8 Perform resistance measurement at A-20 cooling fan motor connector 904
STEP 9 Connector check: A-31 joint connector 904
STEP 10 Connector check: B-114 cooling fan control relay (LO) connector 905
STEP 11 Check harness between B-114 (terminal No 4) cooling fan control relay (LO) connector and A-20 (terminal No 1) cooling fan motor connector 905
STEP 12 Connector check: B-127 cooling fan control relay (HI) connector 906
STEP 13 Check harness between B-127 (terminal No 4) cooling fan control relay (HI) connector and A-20 (terminal No 3) cooling fan motor connector 906
STEP 14 Check harness between battery and B-114 (terminal No 3) cooling fan control relay (LO) connector 907
STEP 15 Check harness between battery and B-127 (terminal No 3) cooling fan control relay (HI) connector 907
STEP 16 Check the trouble symptom 907
Inspection Procedure 20: Poor A/C Performance 908
DIAGNOSIS PROCEDURE 908
STEP 1 M U T -III diagnosis code 908
STEP 2 Check A/C compressor magnet clutch operation 908
STEP 3 M U T -III data list 908
STEP 4 M U T -III actuator test 908
Inspection Procedure 21: Engine-ECU Power Supply, Engine Control Relay, Ignition Switch-IG1 System 909
DIAGNOSIS PROCEDURE 910
STEP 1 Check battery voltage 910
STEP 2 Connector check: B-106 engine control relay connector 910
STEP 3 Check engine control relay 910
STEP 4 Perform voltage measurement at B-106 engine control relay connector 911
STEP 5 Connector check: A-08 engine-ECU connector 911
STEP 6 Perform voltage measurement at A-08 engine-ECU connector 912
STEP 7 Check harness between B-106 (terminal No 4) engine control relay connector and A-08 (terminal No 77 and No 92) engine-ECU connector 913
STEP 8 Perform voltage measurement at A-08 engine-ECU connector 913
STEP 9 Connector check: B-141 ignition switch connector 913
STEP 10 Check ignition switch 914
STEP 11 Check harness between B-106 (terminal No 2) engine control relay connector and A-08 (terminal No 107) engine-ECU connector 914
STEP 12 Check harness between battery and B-106 (terminal No 1 and No 3) engine control relay connector 915
STEP 13 Check harness between B-141 (terminal No 2) ignition switch connector and A-08 (terminal No 122) engine-ECU connector 915
STEP 14 Check harness between A-08 (terminal No 75 and No 76) engine-ECU connector and body earth 916
Inspection Procedure 22: Fuel Pump System 917
DIAGNOSIS PROCEDURE 918
STEP 1 Connector check: B-103 fuel pump relay (2) connector and B-117 fuel pump relay (1) connector 918
STEP 2 Check fuel pump relay 918
STEP 3 Perform resistance measurement at B-117 fuel pump relay (1) connector 919
STEP 4 Perform voltage measurement at B-117 fuel pump relay (1) connector 919
STEP 5 Connector check: B-141 ignition switch connector 920
STEP 6 Perform voltage measurement at B-117 fuel pump relay (1) connector 920
STEP 7 Perform resistance measurement at B-103 fuel pump relay (2) connector 921
STEP 8 Connector check: A-08 engine-ECU connector 921
STEP 9 Perform voltage measurement at B-103 fuel pump relay (2) connector 922
STEP 10 Connector check: B-141 ignition switch connector 922
STEP 11 Perform voltage measurement at B-103 fuel pump relay (2) connector 923
STEP 12 Connector check: C-16 fuel pump connector 923
STEP 13 Perform resistance measurement at C-16 fuel pump connector 923
STEP 14 Check harness between C-16 (terminal No 4) fuel pump connector and body earth 924
STEP 15 M U T -III actuator test 924
STEP 16 Perform voltage measurement at C-16 fuel pump connector 924
STEP 17 Check harness between C-16 (terminal No 5) fuel pump connector and B-103 (terminal No 4) fuel pump relay (2) connector 924
STEP 18 Connector check: B-141 ignition switch connector 925
STEP 19 Check harness between B-141 (terminal No 2) ignition switch connector and B-103 (terminal No 1) fuel pump relay (2) connector 925
STEP 20 Connector check: A-08 engine-ECU connector 926
STEP 21 Connector check: B-141 ignition switch connector 926
STEP 22 Check harness between B-141 (terminal No 2) ignition switch connector and B-117 (terminal No 1) fuel pump relay (1) connector 927
STEP 23 Check harness between battery and B-117 (terminal No 3) fuel pump relay (1) connector 927
STEP 24 Check harness between B-117 (terminal No 4) fuel pump relay (1) connector and B-103 (terminal No 3) fuel pump relay (2) connector 928
STEP 25 Check harness between C-16 (terminal No 5) fuel pump connector and B-103 (terminal No 4) fuel pump relay (2) connector 928
STEP 26 Check harness between C-16 (terminal No 4) fuel pump connector and body earth 929
Inspection Procedure 23: Fan Control Relay System 930
DIAGNOSIS PROCEDURE 931
STEP 1 Connector check: B-114 cooling fan control relay (LO) connector, B-127 cooling fan control relay (HI) connector 931
STEP 2 Check cooling fan control relay (LO) and cooling fan control relay (HI) 931
STEP 3 Connector check: A-20 cooling fan motor connector 932
STEP 4 Check cooling fan motor itself 932
STEP 5 Perform voltage measurement at B-114 cooling fan control relay (LO) connector 932
STEP 6 Perform voltage measurement at B-114 cooling fan control relay (LO) connector 933
STEP 7 Connector check: B-141 ignition switch connector 933
STEP 8 Perform voltage measurement at B-127 cooling fan control relay (HI) connector 934
STEP 9 Perform voltage measurement at B-127 cooling fan control relay (HI) connector 934
STEP 10 Connector check: B-141 ignition switch connector 935
STEP 11 Check harness between battery and B-114 (terminal No 3) cooling fan control relay (LO) connector 935
STEP 12 Check harness between battery and B-127 (terminal No 3) cooling fan control relay (HI) connector 936
STEP 13 Check harness between B-141 (terminal No 4) ignition switch connector and B-114 (terminal No 1) cooling fan control relay (LO) connector 936
STEP 14 Check harness between B-141 (terminal No 4) ignition switch connector and B-127 (terminal No 1) cooling fan control relay (HI) connector 937
STEP 15 Connector check: A-08 engine-ECU connector 937
STEP 16 Perform voltage measurement at A-08 engine-ECU connector 938
STEP 17 Perform voltage measurement at A-08 engine-ECU connector 939
STEP 18 Check harness between B-114 (terminal No 2) cooling fan control relay (LO) connector and A-08 (terminal No 95) engine-ECU connector 940
STEP 19 Check harness between B-127 (terminal No 2) cooling fan control relay (HI) connector and A-08 (terminal No 96) engine-ECU connector 941
STEP 20 Perform resistance measurement at A-20 cooling fan motor connector 941
STEP 21 Connector check: A-31 joint connector 942
STEP 22 Check harness between B-114 (terminal No 4) cooling fan control relay (LO) connector and A-20 (terminal No 1) cooling fan motor connector 942
STEP 23 Check harness between B-127 (terminal No 4) cooling fan control relay (HI) connector and A-20 (terminal No 3) cooling fan motor connector 943
STEP 24 M U T -III actuator test 943
Inspection Procedure 24: A/C Compressor Relay System 944
DIAGNOSIS PROCEDURE 945
STEP 1 Connector check: B-104 A/C compressor relay connector 945
STEP 2 Check A/C compressor relay 945
STEP 3 Perform voltage measurement at B-104 A/C compressor relay 945
STEP 4 Check harness between battery and B-104 (terminal No 1 and No 3) A/C compressor relay connector 946
STEP 5 Connector check: A-08 engine-ECU connector 946
STEP 6 Perform voltage measurement at A-08 engine-ECU connector 947
STEP 7 Check harness between B-104 (terminal No 2) A/C compressor relay connector and A-08 (terminal No 110) engine-ECU connector 948
STEP 8 Connector check: A-130 A/C compressor connector 948
STEP 9 Check harness between B-104 (terminal No 4) A/C compressor relay connector and A-130 (terminal No 1) A/C compressor connector 949
STEP 10 Confirm that A/C compressor is driven 949
Inspection Procedure 25: Stop Lamp Switch System 950
DIAGNOSIS PROCEDURE 951
STEP 1 Check for height of brake pedal 951
STEP 2 Connector check: B-59 stop lamp switch connector 951
STEP 3 Check stop lamp switch 951
STEP 4 Perform voltage measurement at B-59 stop lamp switch connector 951
STEP 5 Connector check: A-08 engine-ECU connector 952
STEP 6 Perform voltage measurement at A-08 engine-ECU connector 952
STEP 7 Check harness between B-59 (terminal No 3) stop lamp switch connector and A-08 (terminal No 128) engine-ECU 953
STEP 8 M U T -III data list 953
Inspection Procedure 26: Ignition Circuit System 954
DIAGNOSIS PROCEDURE 955
STEP 1 Connector check: A-123, A-126, A-127 and A-135 ignition coil connector 955
STEP 2 Check ignition coil 955
STEP 3 Perform voltage measurement at A-123, A-126, A-127 and A-135 ignition coil connectors 955
STEP 4 Connector check: B-141 ignition switch connector 956
STEP 5 Perform resistance measurement at A-123, A-126, A-127 and A-135 ignition coil connectors 956
STEP 6 Check harness between ignition coil connector and engine-ECU connector 957
STEP 7 Check harness between B-141 (terminal No 2) ignition switch connector and A-123, A-126, A-127 and A-135 (terminal No 1) ignition coil connector 957
STEP 8 Visual check of ignition spark 957
STEP 9 Check spark plug 958
STEP 10 Replace ignition coil 958
Inspection Procedure 27: Clutch Switch System 958
DIAGNOSIS PROCEDURE 959
STEP 1 Connector check: B-61 clutch switch connector 959
STEP 2 Check the clutch switch itself 959
STEP 3 Perform voltage measurement at B-61 clutch switch connector 959
STEP 4 Connector check: A-114 engine-ECU connector 959
STEP 5 Check harness between B-61 (terminal No 1) clutch switch connector and A-114 (terminal No 44) engine-ECU connector 960
STEP 6 Perform resistance measurement at B-61 clutch switch connector 960
STEP 7 Connector check: A-114 engine-ECU connector 960
STEP 8 Check harness between B-61 (terminal No 1) clutch switch connector and A-114 (terminal No 44) engine-ECU connector 961
Data List Reference Table 962
Actuator Test Reference Table 971
CHECK AT THE ECU TERMINALS 973
TERMINAL VOLTAGE CHECK CHART 973
Engine-ECU Connector Terminal Arrangement 973
CHECK CHART FOR RESISTANCE AND CONTINUITY BETWEEN TERMINALS 978
Engine-ECU Harness Side Connector 978
INSPECTION PROCEDURE USING OSCILLOSCOPE 979
CAMSHAFT POSITION SENSOR AND CRANK ANGLE SENSOR 979
INJECTOR 981
IGNITION COIL AND POWER TRANSISTOR 983
ON-VEHICLE SERVICE 985
THROTTLE BODY (THROTTLE VALVE AREA) CLEANING 985
FUEL PRESSURE TEST 985
FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED LINES) 987
FUEL TANK PUMP OPERATION CHECK 988
COMPONENT LOCATION 989
ENGINE CONTROL RELAY CONTINUITY CHECK 990
FUEL PUMP RELAY CONTINUITY CHECK 990
THROTTLE VALVE CONTROL SERVO RELAY CONTINUITY CHECK 991
INTAKE AIR TEMPERATURE SENSOR CHECK 991
ENGINE COOLANT TEMPERATURE SENSOR CHECK 992
OXYGEN SENSOR CHECK 992
OXYGEN SENSOR (FRONT) 992
OXYGEN SENSOR (REAR) 993
INJECTOR CHECK 994
CHECK THE OPERATION SOUND 994
MEASUREMENT OF RESISTANCE BETWEEN TERMINALS 994
CHECK THE INJECTION CONDITION 994
THROTTLE VALVE CONTROL SERVO CHECK 995
OPERATION CHECK 995
CHECK THE COIL RESISTANCE 995
OIL FEEDER CONTROL VALVE CHECK 996
OPERATION CHECK 996
MEASUREMENT OF RESISTANCE BETWEEN TERMINALS 996
FUEL PRESSURE SOLENOID VALVE CHECK 996
OPERATION CHECK 996
COIL RESISTANCE CHECK 996
INJECTOR 997
REMOVAL AND INSTALLATION 997
REMOVAL SERVICE POINTS 998
INSTALLATION SERVICE POINTS 998
THROTTLE BODY ASSEMBLY 1000
REMOVAL AND INSTALLATION 1000
INSTALLATION SERVICE POINTS 1001
ENGINE-ECU 1002
REMOVAL AND INSTALLATION 1002
INSTALLATION SERVICE POINT 1002
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
FUEL SUPPLY 1003
GENERAL INFORMATION 1004
SPECIAL TOOL 1004
ON-VEHICLE SERVICE 1005
FUEL TANK PUMP OPERATION CHECK 1005
FUEL TANK GAUGE UNIT CHECK 1005
FUEL TANK PUMP AND GAUGE ASSEMBLY REPLACEMENT 1005
FUEL LEAK CHECK OF FUEL TANK 1006
FUEL TANK 1007
REMOVAL AND INSTALLATION 1007
REMOVAL SERVICE POINTS 1009
INSTALLATION SERVICE POINTS 1009
DISASSEMBLY AND ASSEMBLY 1010
ASSEMBLY SERVICE POINTS 1010
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 1011
GENERAL INFORMATION 1012
SERVICE SPECIFICATIONS 1012
LUBRICANTS 1012
SEALANTS <4G1> 1012
SPECIAL TOOL 1013
ON-VEHICLE SERVICE 1013
ENGINE COOLANT LEAK CHECK 1013
RADIATOR CAP VALVE OPENING PRESSURE CHECK 1013
ENGINE COOLANT REPLACEMENT <4A9> 1014
NOT USING SPECIAL TOOL LLC CHANGER (MB991871)<CVT> 1014
USING SPECIAL TOOL LLC CHANGER (MB991871) 1015
ENGINE COOLANT REPLACEMENT <4G1> 1016
CONCENTRATION MEASUREMENT 1017
COOLING FAN CONTROL RELAY REPLACEMENT 1017
COOLING FAN CONTROL RELAY CONTINUITY CHECK 1018
COOLING FAN MOTOR CHECK <4A9> 1018
COOLING FAN MOTOR CHECK <4G1> 1019
THERMOSTAT 1020
REMOVAL AND INSTALLATION 1020
REMOVAL SERVICE POINT 1022
INSTALLATION SERVICE POINTS 1022
INSPECTION 1022
THERMOSTAT CHECK 1022
WATER PUMP 1023
REMOVAL AND INSTALLATION <4A9> 1023
REMOVAL AND INSTALLATION <4G1> 1024
INSTALLATION SERVICE POINTS 1024
WATER HOSE AND WATER PIPE 1025
REMOVAL AND INSTALLATION <4A9> 1025
<M/T> 1025
<CVT> 1026
INSTALLATION SERVICE POINTS 1027
REMOVAL AND INSTALLATION <4G1> 1028
REMOVAL SERVICE POINTS 1030
INSTALLATION SERVICE POINTS 1030
RADIATOR 1032
REMOVAL AND INSTALLATION 1032
<M/T> 1032
<CVT> 1034
REMOVAL SERVICE POINT 1036
INSTALLATION SERVICE POINT 1036
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 1037
GENERAL INFORMATION 1038
SERVICE SPECIFICATIONS 1038
SPECIAL TOOL 1038
ON-VEHICLE SERVICE 1039
TURBOCHARGER SUPERCHARGING PRESSURE CHECK <4G1> 1039
SUPERCHARGING PRESSURE CONTROL SYSTEM CHECK <4G1> 1039
WASTE GATE ACTUATOR CHECK <4G1> 1040
WASTE GATE SOLENOID VALVE CHECK <4G1> 1040
OPERATION CHECK 1040
COIL RESISTANCE CHECK 1040
AIR BY-PASS VALVE CHECK <4G1> 1040
INTAKE MANIFOLD VACUUM CHECK 1040
AIR CLEANER 1041
REMOVAL AND INSTALLATION <4A9> 1041
REMOVAL AND INSTALLATION <4G1> 1042
INSTALLATION SERVICE POINTS 1043
INTERCOOLER 1044
REMOVAL AND INSTALLATION <4G1> 1044
INSTALLATION SERVICE POINTS 1045
INLET MANIFOLD 1047
REMOVAL AND INSTALLTION <4A9> 1047
INSTALLATION SERVICE POINT 1048
REMOVAL AND INSTALLTION <4G1> 1048
INSPECTION 1049
EXHAUST MANIFOLD 1050
REMOVAL AND INSTALLATION <4A9> 1050
INSPECTION <4A9> 1050
EXHAUST MANIFOLD AND TURBOCHARGER 1051
REMOVAL AND INSTALLATION <4G1> 1051
REMOVAL SERVICE POINTS 1053
INSTALLATION SERVICE POINTS 1053
INSPECTION <4G1> 1054
EXHAUST PIPE AND MAIN MUFFLER 1055
REMOVAL AND INSTALLATION <4A9> 1055
REMOVAL SERVICE POINT 1056
INSTALLATION SERVICE POINTS 1056
REMOVAL AND INSTALLATION <4G1> 1057
REMOVAL SERVICE POINT 1058
INSTALLATION SERVICE POINTS 1058
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 1059
CHARGING SYSTEM 1061
GENERAL INFORMATION 1061
SERVICE SPECIFICATIONS 1062
SPECIAL TOOL 1063
ON-VEHICLE SERVICE 1064
ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST 1064
OUTPUT CURRENT TEST 1065
REGULATED VOLTAGE TEST 1067
WAVEFORM CHECK USING AN OSCILLOSCOPE 1069
MEASUREMENT METHOD 1069
EXAMPLE OF ABNORMAL WAVEFORMS 1070
ALTERNATOR ASSEMBLY 1071
REMOVAL AND INSTALLATION <4A9> 1071
REMOVAL SERVICE POINT 1071
REMOVAL AND INSTALLATION <4G1> 1072
REMOVAL SERVICE POINT 1073
INSTALLATION SERVICE POINT 1073
DISASSEMBLY AND ASSEMBLY 1074
DISASSEMBLY SERVICE POINTS 1075
REASSEMBLY SERVICE POINTS 1075
INSPECTION 1076
STARTING SYSTEM 1078
GENERAL INFORMATION 1078
SYSTEM DIAGRAM 1078
SERVICE SPECIFICATIONS 1079
ON-VEHICLE SERVICE 1079
STARTER RELAY CONTINUITY CHECK <M/T> 1079
STARTER MOTOR ASSEMBLY 1080
REMOVAL AND INSTALLATION <4A9> 1080
<M/T> 1080
<CVT> 1081
REMOVAL SERVICE POINT 1081
REMOVAL AND INSTALLATION <4G1> 1082
REMOVAL SERVICE POINT 1082
STARTER MOTOR ASSEMBLY INSPECTION <4A9> 1083
<M/T> 1083
<CVT> 1084
STARTER MOTOR ASSEMBLY INSPECTION <4G1> 1085
DISASSEMBLY AND ASSEMBLY 1087
DISASSEMBLY SERVICE POINTS 1088
STARTER MOTOR PARTS CLEANING 1088
REASSEMBLY SERVICE POINTS 1088
INSPECTION 1088
IGNITION SYSTEM 1091
GENERAL INFORMATION 1091
SERVICE SPECIFICATIONS 1092
SEALANT <4A9> 1092
ON-VEHICLE SERVICE 1092
IGNITION COIL (WITH BUILT-IN POWER TRANSISTOR) CHECK 1092
PRIMARY COIL AND POWER TRANSISTOR CONTINUITY CHECK 1092
SECONDARY COIL CHECK 1092
SPARK PLUG CHECK AND CLEANING 1093
SPARK PLUG GAP CHECK 1093
SPARK PLUG INSULATION RESISTANCE CHECK 1093
CAMSHAFT POSITION SENSOR CHECK 1093
CRANK ANGLE SENSOR CHECK 1093
DETONATION SENSOR CHECK 1093
IGNITION COIL 1094
REMOVAL AND INSTALLATION <4A9> 1094
REMOVAL AND INSTALLATION <4G1> 1095
CAMSHAFT POSITION SENSOR 1096
REMOVAL AND INSTALLATION <4A9> 1096
REMOVAL AND INSTALLATION <4G1> 1097
CRANK ANGLE SENSOR 1098
REMOVAL AND INSTALLATION <4A9> 1098
REMOVAL SERVICE POINT 1098
INSTALLATION SERVICE POINT 1098
REMOVAL AND INSTALLATION <4G1> 1099
DETONATION SENSOR 1100
REMOVAL AND INSTALLATION <4A9> 1100
REMOVAL AND INSTALLATION <4G1> 1101
INSTALLATION SERVICE POINT 1101
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 1102
ENGINE CONTROL 1103
GENERAL INFORMATION 1103
ACCELERATOR PEDAL 1103
REMOVAL AND INSTALLATION 1103
INSTALLATION SERVICE POINT 1104
EMISSION CONTROL 1105
GENERAL INFORMATION 1105
EMISSION CONTROL DEVICE REFERENCE TABLE 1105
SERVICE SPECIFICATIONS 1106
SPECIAL TOOL 1106
VACUUM HOSE 1107
VACUUM HOSE PIPING DIAGRAM 1107
<4A9> 1107
<4G1> 1108
VACUUM CIRCUIT DIAGRAM 1109
<4A9> 1109
<4G1> 1110
VACUUM HOSE CHECK 1110
VACUUM HOSE INSTALLATION 1110
CRANKCASE EMISSION CONTROL SYSTEM 1111
GENERAL INFORMATION (CRANKCASE EMISSION CONTROL SYSTEM) 1111
SYSTEM DIAGRAM 1111
<4A9-M/T> 1111
<4A9-CVT> 1112
<4G1> 1112
COMPONENT LOCATION (CRANKCASE EMISSION CONTROL SYSTEM) 1113
POSITIVE CRANKCASE VENTILATION SYSTEM CHECK 1113
POSITIVE CRANKCASE VENTILATION (PCV) VALVE CHECK 1114
EVAPORATIVE EMISSION CONTROL SYSTEM 1114
GENERAL INFORMATION (EVAPORATIVE EMISSION CONTROL SYSTEM) 1114
SYSTEM DIAGRAM 1115
COMPONENT LOCATION (EVAPORATIVE EMISSION CONTROL SYSTEM) 1115
PURGE CONTROL SYSTEM CHECK 1116
<4A9> 1116
<4G1> 1116
PURGE PORT VACUUM CHECK 1116
<4A9> 1116
<4G1> 1117
PURGE CONTROL SOLENOID VALVE CHECK 1117
<4A9> 1117
<4G1> 1117
CHECK VALVE CHECK <4G1> 1118
CANISTER REMOVAL AND INSTALLATION 1119
<Up tp May 2006 models> 1119
<From Jun 2006 models> 1120
EXHAUST GAS RECIRCULATION (EGR) VALVE 1120
GENERAL INFORMATION (EGR SYSTEM) <4A9-CVT> 1120
OPERATION 1120
SYSTEM DIAGRAM 1121
COMPONENT LOCATION (EGR SYSTEM) <4A9-CVT> 1121
EGR VALVE (STEPPER MOTOR) CHECK <4A9-CVT> 1121
CHECKING THE OPERATION SOUND 1121
CHECKING THE COIL RESISTANCE 1122
OPERATION CHECK 1122
CLEANING THE EGR VALVE 1122
REMOVAL AND INSTALLATION <4A9-CVT> 1123
INSTALLATION SERVICE POINTS 1124
CATALYTIC CONVERTER 1125
REMOVAL AND INSTALLATION <4G1> 1125
<FRONT CATALYTIC CONVERTER> 1125
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 1126
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
CLUTCH 1127
GENERAL INFORMATION 1128
SERVICE SPECIFICATIONS 1128
LUBRICANTS 1128
ON-VEHICLE SERVICE 1129
CLUTCH PEDAL CHECK AND ADJUSTMENT 1129
CLUTCH BLEEDING 1129
CLUTCH PEDAL SWITCH CHECK AND ADJUSTMENT 1130
CLUTCH MONITOR SWITCH CHECK AND ADJUSTMENT 1130
CLUTCH PEDAL 1131
REMOVAL AND INSTALLATION 1131
REMOVAL SERVICE POINT 1132
INSTALLATION SERVICE POINT 1132
CLUTCH CONTROL 1133
REMOVAL AND INSTALLATION 1133
REMOVAL SERVICE POINT 1134
INSTALLATION SERVICE POINT 1134
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
CLUTCH OVERHAUL 1135
GENERAL SPECIFICATIONS 1136
SERVICE SPECIFICATIONS 1136
TORQUE SPECIFICATIONS 1136
LUBRICANTS 1136
CLUTCH 1137
DISASSEMBLY AND REASSEMBLY 1137
REASSEMBLY SERVICE POINT 1138
INSPECTION 1138
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 1139
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
MANUAL TRANSAXLE (TRANSMISSION) 1140
GENERAL INFORMATION 1141
LUBRICANT 1141
SPECIAL TOOLS 1142
ON-VEHICLE SERVICE 1143
TRANSMISSION OIL LEVEL CHECK 1143
TRANSMISSION OIL REPLACEMENT 1143
TRANSMISSION CONTROL 1144
REMOVAL AND INSTALLATION 1144
REMOVAL SERVICE POINTS 1145
TRANSMISSION ASSEMBLY 1146
REMOVAL AND INSTALLATION 1146
REMOVAL SERVICE POINTS 1148
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
MANUAL TRANSMISSION OVERHAUL 1150
GENERAL SPECIFICATIONS 1151
TORQUE SPECIFICATION 1151
SEALANTS 1151
TRANSMISSION 1152
DISASSEMBLY AND REASSEMBLY 1152
<F5MGA-1-B3Z> 1152
<F5MGB-1-A4Z> 1153
REASSEMBLY SERVICE POINT 1153
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 1154
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL 1155
GENERAL INFORMATION 1156
SECTIONAL VIEW 1157
GENERAL SPECIFICATIONS 1158
SERVICE SPECIFICATIONS 1158
VALVE BODY SPRING IDENTIFICATION TABLE 1158
SNAP RING, SPACER AND THRUST WASHER FOR ADJUSTMENT 1159
TORQUE SPECIFICATIONS 1160
SEALANTS 1161
SPECIAL TOOLS 1162
TRANSMISSION 1164
DISASSEMBLY AND REASSEMBLY 1164
REASSEMBLY SERVICE POINTS 1173
ADJUSTMENT OF TRANSMISSION 1183
SPEACER SELECTION FOR ADJUSTMENT OF OUTPUT SHAFT BEARING END PLAY AND DIFFERENTIAL BEARING END PLAY 1183
FORWARD CLUTCH 1185
DISASSEMBLY AND REASSEMBLY 1185
DISASSEMBLY SERVICE POINT 1186
REASSEMBLY SERVICE POINTS 1186
REVERSE BRAKE 1188
DISASSEMBLY AND REASSEMBLY 1188
DISASSEMBLY SERVICE POINT 1188
REASSEMBLY SERVICE POINTS 1189
VALVE BODY 1190
DISASSEMBLY AND REASSEMBLY 1190
DISASSEMBLY SERVICE POINTS 1192
REASSEMBLY SERVICE POINTS 1192
OUTPUT SHAFT 1194
DISASSEMBLY AND REASSEMBLY 1194
DISASSEMBLY SERVICE POINTS 1194
REASSEMBLY SERVICE POINTS 1195
DIFFERENTIAL 1196
DISASSEMBLY AND REASSEMBLY 1196
DISASSEMBLY SERVICE POINTS 1197
REASSEMBLY SERVICE POINTS 1197
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 1199
SERVICE SPECIFICATIONS 1200
LUBRICANTS 1200
SPECIAL TOOLS 1201
ON-VEHICLE SERVICE 1203
WHEEL BEARING AXIAL PLAY CHECK 1203
FRONT AXLE HUB ASSEMBLY 1204
REMOVAL AND INSTALLATION <VEHICLES WITH 14 INCH-DISC BRAKE> 1204
REMOVAL SERVICE POINTS 1205
INSTALLATION SERVICE POINT 1206
REMOVAL AND INSTALLATION <VEHICLES WITH 15 INCH-DISC BRAKE> 1207
REMOVAL SERVICE POINTS 1209
INSTALLATION SERVICE POINT 1210
DISASSEMBLY AND REASSEMBLY 1211
DISASSEMBLY SERVICE POINTS 1212
REASSEMBLY SERVICE POINTS 1212
DRIVESHAFT ASSEMBLY 1214
REMOVAL AND INSTALLATION 1214
REMOVAL SERVICE POINTS 1216
INSTALLATION SERVICE POINTS 1218
DISASSEMBLY AND REASSEMBLY 1219
LUBRICATION POINTS 1220
LUBRICATION POINTS 1222
DISASSEMBLY SERVICE POINTS 1222
REASSEMBLY SERVICE POINTS 1223
EBJ BOOT (RESIN BOOT) REPLACEMENT 1224
BJ BOOT (RESIN BOOT) REPLACEMENT 1226
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 1227
SERVICE SPECIFICATIONS 1228
SPECIAL TOOLS 1228
ON-VEHICLE SERVICE 1229
WHEEL BEARING AXIAL PLAY CHECK 1229
WHEEL BEARING ROTARY-SLIDING RESISTANCE CHECK 1230
HUB BOLT REPLACEMENT 1231
REAR AXLE HUB ASSEMBLY 1232
REMOVAL AND INSTALLATION 1232
REMOVAL SERVICE POINTS 1234
INSTALLATION SERVICE POINT 1234
INSPECTION 1234
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 1235
GENERAL INFORMATION 1236
SERVICE SPECIFICATIONS 1236
TROUBLESHOOTING 1237
DIAGNOSIS 1237
WHEEL BALANCE ACCURACY 1238
PURPOSE 1238
PROCEDURE <BALANCING TIPS> 1239
<CONFIRMING PROPER BALANCE> 1240
<WHEEL BALANCER CALIBRATION CHECKS> 1240
WHEEL BALANCER CALIBRATION CHECKING FLOW CHART 1241
ON-VEHICLE SERVICE 1242
TYRE INFLATION PRESSURE CHECK 1242
TYRE WEAR CHECK 1242
WHEEL RUNOUT CHECK 1242
WHEEL AND TYRE 1242
INSTALLATION SERVICE POINT 1242
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 1243
GENERAL INFORMATION 1244
CONSTRUCTION DIAGRAM 1244
SERVICE SPECIFICATIONS 1245
SPECIAL TOOLS 1245
ENGINE MOUNTING 1246
REMOVAL AND INSTALLATION <4A9> 1246
<M/T> 1246
<CVT> 1247
INSTALLATION SERVICE POINT 1247
REMOVAL AND INSTALLATION <4G1> 1248
INSTALLATION SERVICE POINT 1248
TRANSMISSION MOUNTING 1249
REMOVAL AND INSTALLATION 1249
<4A9-M/T> 1249
<4A9-CVT> 1250
<4G1> 1251
REMOVAL SERVICE POINTS 1252
ENGINE ROLL STOPPER ROD 1253
REMOVAL AND INSTALLATION 1253
FRONT AXLE CROSSMEMBER 1254
REMOVAL AND INSTALLATION <4A9> 1254
<M/T> 1255
<CVT> 1256
REMOVAL SERVICE POINTS 1257
INSTALLATION SERVICE POINTS 1258
REMOVAL AND INSTALLATION <4G1> 1259
REMOVAL SERVICE POINTS 1261
INSTALLATION SERVICE POINTS 1261
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 1263
GENERAL INFORMATION 1264
CONSTRUCTION DIAGRAM 1264
SPECIFICATIONS 1265
SERVICE SPECIFICATIONS 1265
LUBRICANT 1266
SPECIAL TOOLS 1266
ON-VEHICLE SERVICE 1267
FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT 1267
LOWER ARM BALL JOINT AXIAL PLAY CHECK 1268
LOWER ARM BALL JOINT COVER CHECK 1268
STRUT ASSEMBLY 1269
REMOVAL AND INSTALLATION 1269
INSPECTION 1269
DISASSEMBLY AND REASSEMBLY 1270
DISASSEMBLY SERVICE POINTS 1271
REASSEMBLY SERVICE POINTS 1272
INSPECTION 1272
LOWER ARM 1273
REMOVAL AND INSTALLATION <4A9> 1273
REMOVAL SERVICE POINT 1274
INSTALLATION SERVICE POINT 1274
REMOVAL AND INSTALLATION <4G1> 1275
REMOVAL SERVICE POINT 1276
INSTALLATION SERVICE POINT 1276
INSPECTION 1276
LOWER ARM BALL JOINT COVER REPLACEMENT 1277
STABILIZER BAR 1278
REMOVAL AND INSTALLATION <4A9> 1278
REMOVAL SERVICE POINTS 1279
INSTALLATION SERVICE POINTS 1280
REMOVAL AND INSTALLATION <4G1> 1281
REMOVAL SERVICE POINTS 1282
INSTALLATION SERVICE POINTS 1283
INSPECTION 1284
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 1285
GENERAL INFORMATION 1286
CONSTRUCTION DIAGRAM 1286
SPECIFICATION 1286
SERVICE SPECIFICATIONS 1286
SPECIAL TOOLS 1287
ON-VEHICLE SERVICE 1287
REAR WHEEL ALIGNMENT CHECK AND ADJUSTMENT 1287
SHOCK ABSORBER AND COIL SPRING 1288
REMOVAL AND INSTALLATION 1288
REMOVAL SERVICE POINTS 1289
INSTALLATION SERVICE POINTS 1289
TORSION AXLE ARM ASSEMBLY 1290
REMOVAL AND INSTALLATION 1290
INSTALLATION SERVICE POINTS 1290
INSPECTION 1290
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 1291
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
BASIC BRAKE SYSTEM 1292
GENERAL INFORMATION 1293
SERVICE SPECIFICATIONS 1295
LUBRICANTS 1296
SPECIAL TOOLS 1297
ON-VEHICLE SERVICE 1298
BRAKE PEDAL CHECK AND ADJUSTMENT 1298
BRAKE BOOSTER OPERATING TEST 1300
CHECK VALVE OPERATION CHECK 1301
BLEEDING 1301
BRAKE FLUID LEVEL SENSOR CHECK 1302
DISC BRAKE PAD CHECK AND REPLACEMENT <EXCEPT FOR RALLIART VERSION-R> 1302
<FRONT> 1302
<Rear> 1304
DISC BRAKE PAD CHECK AND REPLACEMENT <RALLIART VERSION-R> 1305
<FRONT> 1305
<Rear> 1306
DISC BRAKE ROTOR CHECK 1307
BRAKE LINING THICKNESS CHECK 1309
BRAKE DRUM INSIDE DIAMETER CHECK 1310
BRAKE LINING AND BRAKE DRUM CONTACT CHECK 1310
BRAKE PEDAL 1311
REMOVAL AND INSTALLATION <EXCEPT FOR RALLIART VERSION-R> 1311
INSTALLATION SERVICE POINTS 1311
REMOVAL AND INSTALLATION <RALLIART VERSION-R> 1312
INSTALLATION SERVICE POINTS 1312
INSPECTION <EXCEPT FOR RALLIART VERSION-R> 1313
INSPECTION <RALLIART VERSION-R> 1313
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER 1314
REMOVAL AND INSTALLATION 1314
INSTALLATION SERVICE POINTS 1316
FRONT DISC BRAKE ASSEMBLY 1317
REMOVAL AND INSTALLATION <14-INCH> 1317
REMOVAL SERVICE POINT 1318
INSTALLATION SERVICE POINTS 1318
REMOVAL AND INSTALLATION <15-INCH (VR-X)> 1320
INSTALLATION SERVICE POINTS 1321
REMOVAL AND INSTALLATION <15-INCH (RALLIART Version-R)> 1322
INSTALLATION SERVICE POINTS 1323
DISASSEMBLY AND REASSEMBLY <14-INCH> 1324
LUBRICATION POINTS 1325
DISASSEMBLY SERVICE POINTS 1325
DISASSEMBLY AND REASSEMBLY <15-INCH (VR-X)> 1327
LUBRICATION POINTS 1328
DISASSEMBLY SERVICE POINT 1329
DISASSEMBLY AND REASSEMBLY <15-INCH (RALLIART Version-R)> 1330
INSPECTION 1331
REAR DISC BRAKE ASSEMBLY <VR-X, RALLIART Version-R> 1332
REMOVAL AND INSTALLATION <VR-X> 1332
REMOVAL SERVICE POINT 1333
INSTALLATION SERVICE POINT 1333
REMOVAL AND INSTALLATION <RALLIART VERSION-R> 1334
INSTALLATION SERVICE POINT 1335
DISASSEMBLY AND REASSEMBLY <VR-X> 1336
LUBRICATION POINTS 1337
DISASSEMBLY SERVICE POINTS 1337
ASSEMBLY SERVICE POINT 1338
DISASSEMBLY AND REASSEMBLY <RALLIART VERSION-R> 1339
INSPECTION 1340
PAD WEAR INSPECTION 1340
REAR DRUM BRAKE <LS, VR> 1341
REAR DRUM BRAKE REMOVAL AND INSTALLATION 1341
REMOVAL SERVICE POINTS 1342
INSTALLATION SERVICE POINTS 1342
WHEEL CYLINDER 1344
DISASSEMBLY AND REASSEMBLY 1344
REASSEMBLY SERVICE POINT 1345
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
ANTI-SKID BRAKING SYSTEM (ABS) 1346
GENERAL INFORMATION 1347
FEATURES 1347
EBD CONTROL 1347
CONSTRUCTION DIAGRAM 1348
SERVICE SPECIFICATIONS 1349
SPECIAL TOOLS 1350
TROUBLESHOOTING 1351
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 1351
NOTES WITH REGARD TO DIAGNOSIS 1351
ABS AND BRAKE WARNING LAMP INSPECTION 1352
DIAGNOSIS FUNCTION 1352
READING DIAGNOSIS CODES 1352
ERASING DIAGNOSIS CODES 1352
INSPECTION CHART FOR DIAGNOSIS CODE 1352
DIAGNOSIS TROUBLE CODE PROCEDURES 1354
Code No C1200: Wheel speed sensor (FR) system (open circuit, short to earth or power supply) 1354
DIAGNOSIS PROCEDURE 1355
STEP 1 Remove the front right wheel speed sensor and check it 1355
STEP 2 Check the front right wheel speed sensor connector A-29 1355
STEP 3 Check the continuity (short to earth) at ABS-ECU connector A-05 1355
STEP 4 Resistance measurement at ABS-ECU connector A-05 1356
STEP 5 Check whether the diagnosis code is reset 1357
Code No C1201: Wheel speed sensor (FR) system (sensor output failure) 1358
DIAGNOSIS PROCEDURE 1359
STEP 1 Connector check: A-29 front right wheel speed sensor connector 1359
STEP 2 Remove the front right wheel speed sensor and check it 1359
STEP 3 Check the wheel bearing for excessive play 1359
STEP 4 Check the encoder for detecting wheel speed 1359
STEP 5 Check whether the diagnosis code is reset 1359
Code No C1205: Wheel speed sensor (FL) system (open circuit, short to earth or power supply) 1360
DIAGNOSIS PROCEDURE 1361
STEP 1 Connector check: A-06 front left wheel speed sensor connector 1361
STEP 2 Remove the front left wheel speed sensor and check it 1361
STEP 3 Check the front left wheel speed sensor connector A-06 1361
STEP 4 Check the continuity (short to earth) at ABS-ECU connector A-05 1361
STEP 5 Resistance measurement at ABS-ECU connector A-05 1362
STEP 6 Check whether the diagnosis code is reset 1363
Code No C1206: Wheel speed sensor (FL) system (sensor output failure) 1364
DIAGNOSIS PROCEDURE 1365
STEP 1 Connector check: A-06 front left wheel speed sensor connector 1365
STEP 2 Remove the front left wheel speed sensor and check it 1365
STEP 3 Check the wheel bearing for excessive play 1365
STEP 4 Check the encoder for detecting wheel speed 1365
STEP 5 Check whether the diagnosis code is reset 1365
Code No C1210: Wheel speed sensor (RR) system (open circuit, short to earth or power supply) 1366
DIAGNOSIS PROCEDURE 1367
STEP 1 Connector check: C-06 rear right wheel speed sensor connector 1367
STEP 2 Remove the rear right wheel speed sensor and check it 1367
STEP 3 Check the rear right wheel speed sensor connector C-06 1367
STEP 4 Check the continuity (short to earth) at ABS-ECU connector A-05 1367
STEP 5 Resistance measurement at ABS-ECU connector A-05 1368
STEP 6 Check whether the diagnosis code is reset 1369
Code No C1211: Wheel speed sensor (RR) system (sensor output failure) 1370
DIAGNOSIS PROCEDURE 1371
STEP 1 Connector check: C-06 rear right wheel speed Sensor connector 1371
STEP 2 Remove the rear right wheel speed sensor and check it 1371
STEP 3 Check the wheel bearing for excessive play 1371
STEP 4 Check the encoder for detecting wheel speed 1371
STEP 5 Check whether the diagnosis code is reset 1371
Code No C1215: Wheel speed sensor (RL) system (open circuit, short to earth or power supply) 1372
DIAGNOSIS PROCEDURE 1373
STEP 1 Connector check: C-17 rear left wheel speed sensor connector 1373
STEP 2 Remove the rear left wheel speed sensor and check it 1373
STEP 3 Check the rear left wheel speed sensor connector C-17 1373
STEP 4 Check the continuity (short to earth) at ABS-ECU connector A-05 1373
STEP 5 Resistance measurement at ABS-ECU connector A-05 1374
STEP 6 Check whether the diagnosis code is reset 1375
Code No C1216: Wheel speed sensor (RL) system (sensor output failure) 1376
DIAGNOSTIC PROCEDURE 1377
STEP 1 Connector check: C-17 rear left wheel speed sensor connector 1377
STEP 2 Remove the rear left wheel speed sensor and check it 1377
STEP 3 Check the wheel bearing for excessive play 1377
STEP 4 Check the encoder for detecting wheel speed 1377
STEP 5 Check whether the diagnosis code is reset 1377
Code No C1266: Motor system (stuck) 1378
DIAGNOSIS PROCEDURE 1379
STEP 1 M U T -III diagnosis code 1379
STEP 2 Check ABS-ECU connector A-05 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1379
STEP 3 Check the harness wire between the ABS-ECU connector A-05 terminal 20 and ignition switch (IG1) 1380
STEP 4 Resistance measurement at ABS-ECU connector A-05 1381
STEP 5 Resistance measurement at ABS-ECU connector A-05 1381
STEP 6 Check whether the diagnosis code is reset 1382
Code No C1273: Motor relay stuck off 1383
DIAGNOSIS PROCEDURE 1384
STEP 1 Check ABS-ECU connector A-05 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1384
STEP 2 Voltage measurement at ABS-ECU connector A-05 1384
STEP 3 Check whether the diagnosis code is reset 1385
Code No C1274: Motor relay stuck on 1386
DIAGNOSIS PROCEDURE 1387
STEP 1 Check ABS-ECU connector A-05 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1387
STEP 2 Resistance measurement at ABS-ECU connector A-05 1387
STEP 3 Check whether the diagnosis code is reset 1388
Code No C1276: Valve relay system 1389
DIAGNOSIS PROCEDURE 1390
M U T -III diagnosis code 1390
Code No C1278: Valve relay system stuck off 1391
DIAGNOSIS PROCEDURE 1392
STEP 1 Check ABS-ECU connector A-05 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1392
STEP 2 Resistance measurement at ABS-ECU connector A-05 1392
STEP 3 Check whether the diagnosis code is reset 1393
Code No C1860: ABS-ECU power supply system (abnormal voltage increase) 1394
DIAGNOSIS PROCEDURE 1394
STEP 1 Check the battery and charging system 1394
STEP 2 Check whether the diagnosis code is reset 1394
Code No C1861: ABS-ECU power supply system (abnormal voltage drop) 1395
STEP 1 Check the battery and charging system 1396
STEP 2 Check the ACS-ECU connector A-05 1396
STEP 3 Voltage measurement at ABS-ECU connector A-05 1396
STEP 4 Check the harness wire between the ABS-ECU connector A-05 terminal 20 and ignition switch (IG1) 1397
STEP 5 Measure the resistance at ABS-ECU connector A-05 1398
STEP 6 Check the harness wire between the ABS-ECU connector A-05 terminal 23 and body earth 1398
STEP 7 Check whether the diagnosis code is reset 1399
Code No U1073: Trouble in CAN bus system 1400
DIAGNOSIS PROCEDURE 1401
M U T -III CAN bus diagnostics 1401
INSPECTION CHART FOR TROUBLE SYMPTOMS 1402
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS 1403
Inspection Procedure 1: Communication between M U T -III and the ABS-ECU is not possible 1403
DIAGNOSIS PROCEDURE 1404
M U T -III CAN bus diagnostics 1404
Inspection Procedure 2: ABS-ECU power supply system 1405
DIAGNOSIS PROCEDURE 1406
STEP 1 Voltage measurement at ABS-ECU connector A-05 1406
STEP 2 Connector check: ABS-ECU connector A-05, ignition switch connector B-141, junction block connectors C-110 and C-129 1407
STEP 3 Resistance measurement at ABS-ECU connector A-05 1408
STEP 4 Check ABS-ECU connector A-05 for loose, corroded or damaged terminals, or terminals pushed back in the connector 1408
STEP 5 Check the battery 1408
STEP 6 Check the charging system 1408
STEP 7 Retest the system 1409
STEP 8 Retest the system 1409
Inspection Procedure 3: The ABS warning lamp does not illuminate with the ignition switch on 1410
DIAGNOSIS PROCEDURE 1411
STEP 1 M U T -III actuator test 1411
STEP 2 Recheck the trouble symptom 1411
Inspection Procedure 4: The ABS warning lamp does not extinguish after the engine is started 1412
DIAGNOSIS PROCEDURE 1413
STEP 1 M U T -III CAN bus diagnostics 1413
STEP 2 M U T -III diagnosis code 1414
STEP 3 M U T -III diagnosis code 1414
STEP 4 M U T -III actuator test 1415
STEP 5 Recheck the trouble symptom 1415
Inspection Procedure 5: The ABS operates too frequently (no diagnosis code is set) 1416
DIAGNOSIS PROCEDURE 1416
STEP 1 Check the wheel speed sensors for proper installation 1416
STEP 2 Remove the wheel speed sensors and check them 1416
STEP 3 Check the encoder for detecting wheel speed 1416
STEP 4 Check the wheel bearing for excessive play 1416
STEP 5 Recheck the trouble symptom 1416
DATA LIST REFERENCE TABLE 1417
ACTUATOR TEST REFERENCE TABLE 1418
CHECK AT ABS-ECU 1418
ON-VEHICLE SERVICE 1421
HYDRAULIC UNIT CHECK 1421
IN THE EVENT OF A DISCHARGED BATTERY 1422
HYDRAULIC UNIT 1423
REMOVAL AND INSTALLATION 1423
REMOVAL SERVICE POINTS 1424
INSTALLATION SERVICE POINTS 1424
ABS SENSOR 1425
REMOVAL AND INSTALLATION 1425
INSTALLATION SERVICE POINT 1426
INSPECTION 1426
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
ACTIVE STABILITY CONTROL SYSTEM (ASC) 1428
GENERAL 1429
SERVICE SPECIFICATIONS 1429
SPECIAL TOOL 1430
TROUBLESHOOTING 1431
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 1431
PRECAUTIONS FOR DIAGNOSIS 1431
INSPECTION OF ASC INDICATOR LAMP, ASC OFF INDICATOR LAMP, ABS WARNING LAMP AND BRAKE WARNING LAMP 1432
DIAGNOSTIC FUNCTION 1432
HOW TO READ DIAGNOSIS CODE 1432
HOW TO ERASE DIAGNOSIS CODE 1432
DIAGNOSIS CODE CHART 1433
DIAGNOSTIC TROUBLE CODE PROCEDURES 1435
Code No C1200: Wheel speed sensor (FR) system (open circuit or short to earth or power supply) Code No C1205: Wheel speed sens 1435
DIAGNOSTIC PROCEDURE 1436
STEP 1 M U T -III CAN bus diagnostics 1436
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1436
STEP 3 M U T -III data list 1436
STEP 4 Voltage measurement: A-05 ASC-ECU connector 1437
STEP 5 Measure the resistance at A-05 ASC-ECU connector 1438
STEP 6 Connector check: A-05 ASC-ECU connector, A-29 wheel speed sensor <FR> connector 1438
STEP 7 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 29, 28 and A-29 wheel speed sensor <FR> connector terminal No 2, 1 1439
STEP 8 Connector check: A-05 ASC-ECU connector, A-06 wheel speed sensor <FL> connector 1439
STEP 9 Check the harness wire between A-05 ASC-ECU connector terminal No 34, 13 and A-06 wheel speed sensor <FL> connector terminal No 2, 1 1439
STEP 10 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-06 wheel speed sensor <RR> connector 1440
STEP 11 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 30, 8 and C-06 wheel speed sensor <RR> connector terminal No 2, 1 1440
STEP 12 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-17 wheel speed sensor <RL> connector 1441
STEP 13 Wiring harness check: between A-05 ASC-ECU connector terminal No 11, 10 and C-17 wheel speed sensor <RL> connector terminal No 2, 1 1441
STEP 14 Voltage measurement: A-05 ASC-ECU connector 1442
STEP 15 Connector check: A-05 ASC-ECU connector, A-29 wheel speed sensor <FR> connector 1442
STEP 16 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 29, 28 and A-29 wheel speed sensor <FR> connector terminal No 2, 1 1443
STEP 17 Connector check: A-05 ASC-ECU connector, A-06 wheel speed sensor <FL> connector 1443
STEP 18 Check the harness wire between A-05 ASC-ECU connector terminal No 34, 13 and A-06 wheel speed sensor <FL> connector terminal No 2, 1 1443
STEP 19 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-06 wheel speed sensor <RR> connector 1444
STEP 20 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 30, 8 and C-06 wheel speed sensor <RR> connector terminal No 2, 1 1444
STEP 21 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-17 wheel speed sensor <RL> connector 1445
STEP 22 Wiring harness check: between A-05 ASC-ECU connector terminal No 11, 10 and C-17 wheel speed sensor <RL> connector terminal No 2, 1 1445
STEP 23 Check for wheel speed sensor as a single unit 1445
STEP 24 Diagnosis code recheck 1445
Code No C1201: wheel speed sensor (FR) system (sensor output error) Code No C1206: wheel speed sensor (FL) system (sensor outp 1446
DIAGNOSTIC PROCEDURE 1447
STEP 1 M U T -III CAN bus diagnostics 1447
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1447
STEP 3 M U T -III diagnosis code 1447
STEP 4 Wheel speed sensor installation state check 1447
STEP 5 Check for wheel speed sensor as a single unit 1447
STEP 6 Check for wheel bearing looseness 1448
STEP 7 Wheel speed detection magnetic encoder check 1448
STEP 8 Voltage measurement: A-05 ASC-ECU connector 1449
STEP 9 Measure the resistance at A-05 ASC-ECU connector 1450
STEP 10 Connector check: A-05 ASC-ECU connector, A-29 wheel speed sensor <FR> connector 1450
STEP 11 Connector check: A-05 ASC-ECU connector, A-06 wheel speed sensor <FL> connector 1451
STEP 12 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-06 wheel speed sensor <RR> connector 1451
STEP 13 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-17 wheel speed sensor <RL> connector 1452
STEP 14 Voltage measurement: A-05 ASC-ECU connector 1452
STEP 15 Connector check: A-05 ASC-ECU connector, A-29 wheel speed sensor <FR> connector 1453
STEP 16 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 29, 28 and A-29 wheel speed sensor <FR> connector terminal No 2, 1 1453
STEP 17 Connector check: A-05 ASC-ECU connector, A-06 wheel speed sensor <FL> connector 1453
STEP 18 Check the harness wire between A-05 ASC-ECU connector terminal No 34, 13 and A-06 wheel speed sensor <FL> connector terminal No 2, 1 1454
STEP 19 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-06 wheel speed sensor <RR> connector 1454
STEP 20 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 11, 10 and C-06 wheel speed sensor <RR> connector terminal No 2, 1 1455
STEP 21 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-17 wheel speed sensor <RL> connector 1455
STEP 22 Wiring harness check: between A-05 ASC-ECU connector terminal No 11, 10 and C-17 wheel speed sensor <RL> connector terminal No 2, 1 1456
STEP 23 ABS warning lamp OFF recheck 1456
STEP 24 ABS warning lamp OFF recheck 1456
STEP 25 Diagnosis code recheck 1456
Code No C1222: Wheel speed sensor system (abnormal power supply voltage) 1457
DIAGNOSTIC PROCEDURE 1457
STEP 1 M U T -III CAN bus diagnostics 1457
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1458
STEP 3 Voltage measurement: A-05 ASC-ECU connector 1458
STEP 4 Connector check: A-05 ASC-ECU connector, A-29 wheel speed sensor <FR> connector 1458
STEP 5 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 29, 28 and A-29 wheel speed sensor <FR> connector terminal No 2, 1 1459
STEP 6 Connector check: A-05 ASC-ECU connector, A-06 wheel speed sensor <FL> connector 1459
STEP 7 Check the harness wire between A-05 ASC-ECU connector terminal No 34, 13 and A-06 wheel speed sensor <FL> connector terminal No 2, 1 1459
STEP 8 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-06 wheel speed sensor <RR> connector 1460
STEP 9 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 11, 10 and C-06 wheel speed sensor <RR> connector terminal No 2, 1 1460
STEP 10 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-17 wheel speed sensor <RL> connector 1461
STEP 11 Wiring harness check: between A-05 ASC-ECU connector terminal No 11, 10 and C-17 wheel speed sensor <RL> connector terminal No 2, 1 1461
STEP 12 Diagnosis code recheck 1461
Code No C1225: Wheel speed sensor system (sensor output error) 1462
DIAGNOSTIC PROCEDURE 1463
STEP 1 M U T -III CAN bus diagnostics 1463
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1463
STEP 3 Wheel speed sensor installation state check 1463
STEP 4 Check for wheel speed sensor as a single unit 1463
STEP 5 Check for wheel bearing looseness 1463
STEP 6 Wheel speed detection magnetic encoder check 1464
STEP 7 Voltage measurement: A-05 ASC-ECU connector 1464
STEP 8 Measure the resistance at A-05 ASC-ECU connector 1465
STEP 9 Connector check: A-05 ASC-ECU connector, A-29 wheel speed sensor <FR> connector 1466
STEP 10 Connector check: A-05 ASC-ECU connector, A-06 wheel speed sensor <FL> connector 1466
STEP 11 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-06 wheel speed sensor <RR> connector 1467
STEP 12 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-17 wheel speed sensor <RL> connector 1467
STEP 13 Voltage measurement: A-05 ASC-ECU connector 1468
STEP 14 Connector check: A-05 ASC-ECU connector, A-29 wheel speed sensor <FR> connector 1468
STEP 15 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 29, 28 and A-29 wheel speed sensor <FR> connector terminal No 2, 1 1469
STEP 16 Connector check: A-05 ASC-ECU connector, A-06 wheel speed sensor <FL> connector 1469
STEP 17 Check the harness wire between A-05 ASC-ECU connector terminal No 34, 13 and A-06 wheel speed sensor <FL> connector terminal No 2, 1 1469
STEP 18 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-06 wheel speed sensor <RR> connector 1470
STEP 19 Wiring harness inspection: between A-05 ASC-ECU connector terminal No 30, 8 and C-06 wheel speed sensor <RR> connector terminal No 2, 1 1470
STEP 20 Connector check: A-05 ASC-ECU connector, B-41 intermediate connector, C-17 wheel speed sensor <RL> connector 1471
STEP 21 Wiring harness check: between A-05 ASC-ECU connector terminal No 11, 10 and C-17 wheel speed sensor <RL> connector terminal No 2, 1 1471
STEP 22 ABS warning lamp OFF recheck 1471
STEP 23 ABS warning lamp OFF recheck 1471
STEP 24 Diagnosis code recheck 1472
Code No C1226: Control solenoid valve (FR) pressure holding system Code No C1231: Control solenoid valve (FR) decompressing sy 1472
DIAGNOSTIC PROCEDURE 1472
STEP 1 M U T -III CAN bus diagnostics 1472
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1472
Code No C1266: Motor relay seizure Code No C1273: Motor relay stuck OFF Code No C1274: Motor relay stuck ON 1473
DIAGNOSTIC PROCEDURE 1474
STEP 1 M U T -III CAN bus diagnostics 1474
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1474
STEP 3 Voltage measurement: A-05 ASC-ECU connector 1474
STEP 4 Connector check: A-05 ASC-ECU connector 1475
STEP 5 Measure the resistance at A-05 ASC-ECU connector 1475
STEP 6 Connector check: A-05 ASC-ECU connector 1476
STEP 7 ABS warning lamp OFF recheck 1476
STEP 8 ABS warning lamp OFF recheck 1476
STEP 9 Diagnosis code recheck 1476
Code No C1276: Valve relay system 1477
DIAGNOSTIC PROCEDURE 1478
STEP 1 M U T -III CAN bus diagnostics 1478
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1478
STEP 3 Connector check: A-05 ASC-ECU connector 1478
STEP 4 Measure the resistance at A-05 ASC-ECU connector 1478
STEP 5 Diagnosis code recheck 1479
Code No C1278: Valve relay stuck OFF 1480
DIAGNOSTIC PROCEDURE 1481
STEP 1 M U T -III CAN bus diagnostics 1481
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1481
STEP 3 Connector check: A-05 ASC-ECU connector 1481
STEP 4 Measure the resistance at A-05 ASC-ECU connector 1481
STEP 5 Diagnosis code recheck 1482
Code No C1279: Valve relay stuck ON 1482
DIAGNOSTIC PROCEDURE 1483
STEP 1 M U T -III CAN bus diagnostics 1483
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1483
STEP 3 Connector check: A-05 ASC-ECU connector 1483
STEP 4 Measure the resistance at A-05 ASC-ECU connector 1483
STEP 5 Diagnosis code recheck 1484
Code No C1340: Stop lamp switch signal error 1484
DIAGNOSTIC PROCEDURE 1485
STEP 1 M U T -III CAN bus diagnostics 1485
STEP 2 Connector check: B-27 Stop lamp switch connector 1485
STEP 3 Check of the stop lamp switch as single unit 1485
STEP 4 Connector check: A-05 ASC-ECU connector 1485
STEP 5 Voltage measurement: A-05 ASC-ECU connector 1485
STEP 6 Measure the resistance at A-05 ASC-ECU connector 1486
STEP 7 Diagnosis code recheck 1486
Code No C1345: Low brake fluid level 1487
DIAGNOSTIC PROCEDURE 1487
STEP 1 M U T -III CAN bus diagnostics 1487
STEP2: Brake fluid level check 1487
STEP 3 Connector check: A-05 ASC-ECU connector, A-03 brake fluid level switch connector 1488
STEP 4 Resistance measurement: between A-05 ASC-ECU connector and A-03 brake fluid level switch connector 1488
STEP 5 Brake fluid level sensor check 1488
STEP 6 Diagnosis code recheck 1489
Code No C1364: Internal malfunction of pressure sensor 1489
DIAGNOSTIC PROCEDURE 1489
STEP 1 M U T -III CAN bus diagnostics 1489
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1489
Code No C1366: Lateral G-sensor signal error 1489
DIAGNOSTIC PROCEDURE 1489
STEP 1 M U T -III CAN bus diagnostics 1489
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1489
STEP 3 G and yaw rate sensor installation state check 1490
STEP 4 M U T -III data list 1490
STEP 5 Diagnosis code recheck 1490
STEP 6 Diagnosis code recheck 1490
Code No C1371: Yaw rate sensor signal error 1490
DIAGNOSTIC PROCEDURE 1490
STEP 1 M U T -III CAN bus diagnostics 1490
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1490
STEP 3 G and yaw rate sensor installation state check 1490
STEP 4 M U T -III data list 1491
STEP 5 Diagnosis code recheck 1491
STEP 6 Diagnosis code recheck 1491
Code No C1385: Yaw rate sensor error 1491
DIAGNOSTIC PROCEDURE 1491
STEP 1 M U T -III CAN bus diagnostics 1491
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1491
STEP 3 G and yaw rate sensor installation state check 1491
STEP 4 M U T -III data list 1491
STEP 5 Diagnosis code recheck 1491
STEP 6 Diagnosis code recheck 1492
Code No C1387: Lateral G-sensor error 1492
DIAGNOSTIC PROCEDURE 1492
STEP 1 M U T -III CAN bus diagnostics 1492
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1492
STEP 3 G and yaw rate sensor installation state check 1492
STEP 4 M U T -III data list 1492
STEP 5 Diagnosis code recheck 1492
STEP 6 Diagnosis code recheck 1493
Code No C1388: Yaw rate sensor active check error 1493
DIAGNOSTIC PROCEDURE 1493
STEP 1 M U T -III CAN bus diagnostics 1493
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1493
STEP 3 M U T -III data list 1493
STEP 4 Diagnosis code recheck 1493
STEP 5 Diagnosis code recheck 1493
Code No C1394: Steering wheel sensor neutral point not learned 1494
DIAGNOSIS PROCEDURE 1494
STEP 1 M U T -III data list 1494
STEP 2 Diagnosis code recheck 1494
Code No C1396: Engine torque intervention rejection 1494
DIAGNOSIS PROCEDURE 1494
STEP 1 M U T -III CAN bus diagnostics 1494
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1494
STEP 3 M U T -III diagnosis code for other systems 1494
STEP 4 M U T -III diagnosis code 1495
STEP 5 Diagnosis code recheck 1495
Code No C1505: Steering wheel sensor error 1495
DIAGNOSTIC PROCEDURE 1495
STEP 1 M U T -III data list 1495
STEP 2 Steering wheel sensor installation state check 1495
STEP 3 M U T -III data list 1495
STEP 4 Diagnosis code recheck 1495
Code No C1555: Steering wheel sensor exceeding the normal range 1496
DIAGNOSTIC PROCEDURE 1496
STEP 1 M U T -III data list 1496
STEP 2 Steering wheel sensor installation state check 1496
STEP 3 M U T -III data list 1496
STEP 4 Diagnosis code recheck 1496
Code No C1607: Malfunction of ASC-ECU 1496
DIAGNOSTIC PROCEDURE 1496
STEP 1 M U T -III CAN bus diagnostics 1496
STEP 2 Diagnosis code recheck 1497
Code No C1621: G and yaw rate sensor improper installation 1497
DIAGNOSTIC PROCEDURE 1497
STEP 1 M U T -III CAN bus diagnostics 1497
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1497
STEP 3 Diagnosis code recheck 1497
STEP 4 Diagnosis code recheck after sensor ID erase execution 1497
STEP 5 Diagnosis code recheck after sensor ID erase execution 1497
STEP 6 Diagnosis code recheck 1497
Code No C1860: Abnormal rise of ASC-ECU power supply voltage 1498
DIAGNOSTIC PROCEDURE 1498
STEP 1 M U T -III CAN bus diagnostics 1498
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1498
STEP 3 Battery terminal voltage measurement 1498
STEP 4 Diagnosis code recheck 1498
Code No C1861: Abnormal drop of ASC-ECU power supply voltage 1499
DIAGNOSTIC PROCEDURE 1499
STEP 1 M U T -III CAN bus diagnostics 1499
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1500
STEP 3 Battery terminal voltage measurement 1500
STEP 4 Connector check: A-05 ASC-ECU connector 1500
STEP 5 Voltage measurement: A-05 ASC-ECU connector 1500
STEP 6 Measure the resistance at A-05 ASC-ECU connector 1501
STEP 7 Diagnosis code recheck 1501
Code No C1862: Abnormal power supply voltage of G and yaw rate sensor (high voltage) 1502
DIAGNOSTIC PROCEDURE 1502
STEP 1 M U T -III CAN bus diagnostics 1502
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1502
STEP 3 Battery terminal voltage measurement 1502
STEP 4 Diagnosis code recheck 1502
Code No C1863: Abnormal power supply voltage of G and yaw rate sensor (low voltage) 1503
DIAGNOSTIC PROCEDURE 1503
STEP 1 M U T -III CAN bus diagnostics 1503
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1503
STEP 3 Battery terminal voltage measurement 1504
STEP 4 Measure the voltage at C-45 G and yaw rate sensor connector 1504
STEP 5 Connector check: C-45 G and yaw rate sensor connector, B-110 junction block connector 1504
STEP 6 Check the harness wire between C-45 G and yaw rate sensor connector and B-110 junction block connector 1505
STEP 7 Measure the resistance at C-45 G and yaw rate sensor connector 1505
STEP 8 Diagnosis code recheck 1505
Code No U1073: Bus-off 1506
DIAGNOSTIC PROCEDURE 1506
M U T -III CAN bus diagnosis 1506
Code No U1100: Engine-related CAN time-out error 1506
DIAGNOSTIC PROCEDURE 1506
STEP 1 M U T -III CAN bus diagnostics 1506
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1506
STEP 3 M U T -III diagnosis code for other systems 1507
STEP 4 Diagnosis code recheck 1507
Code No U1104: Steering wheel sensor CAN time-out error 1507
DIAGNOSTIC PROCEDURE 1507
STEP 1 M U T -III CAN bus diagnostics 1507
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1507
STEP 3 Diagnosis code recheck 1507
Code No U1105: G and yaw rate sensor CAN time-out error 1508
DIAGNOSTIC PROCEDURE 1508
STEP 1 M U T -III CAN bus diagnostics 1508
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1508
STEP 3 Diagnosis code recheck 1508
Code No U1406: Acceleration pedal position signal error 1509
DIAGNOSTIC PROCEDURE 1509
STEP 1 M U T -III CAN bus diagnostics 1509
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1509
STEP 3 M U T -III diagnosis code for other systems 1509
STEP 4 Diagnosis code recheck 1509
Code No U1426: Engine speed signal error 1510
DIAGNOSTIC PROCEDURE 1510
STEP 1 M U T -III CAN bus diagnostics 1510
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1510
STEP 3 M U T -III diagnosis code for other systems 1510
STEP 4 Diagnosis code recheck 1510
Code No U1427: Engine torque signal error Code No U1428: Engine’s maximum torque signal error Code No U1429: Engine’s minimum torque signal error Code No U1430: Engine’s torque request signal error 1511
DIAGNOSTIC PROCEDURE 1511
STEP 1 M U T -III CAN bus diagnostics 1511
STEP 2 Diagnosis code recheck after resetting CAN bus lines 1511
STEP 3 M U T -III diagnosis code for other systems 1511
STEP 4 Diagnosis code recheck 1511
TROUBLE SYMPTOM CHART 1512
SYMPTOM PROCEDURES 1512
Inspection Procedure 1: Cannot communicate with ASC-ECU using the M U T -III 1512
DIAGNOSTIC PROCEDURE 1512
STEP 1 M U T -III selected vehicle model confirmation 1512
STEP 2 M U T -III CAN bus diagnostics 1512
Inspection Procedure 2: ASC-ECU power supply circuit malfunction 1513
DIAGNOSTIC PROCEDURE 1513
STEP 1 Battery terminal voltage measurement 1513
STEP 2 Connector check: A-05 ASC-ECU connector 1514
STEP 3 Voltage measurement: A-05 ASC-ECU connector 1514
STEP 4 Measure the resistance at A-05 ASC-ECU connector 1515
STEP 5 Retest the system 1515
Inspection Procedure 3: The ABS warning lamp and the ASC indicator lamp don’t illuminate when the ignition switch is turned ON 1516
DIAGNOSTIC PROCEDURE 1516
STEP 1 M U T -III actuator test for other systems 1516
STEP 2 M U T -III diagnosis code for other systems 1516
STEP 3 Retest the system 1516
Inspection Procedure 4: ABS warning lamp and ASC indicator lamp do not extinguish after the engine is started 1517
DIAGNOSTIC PROCEDURE 1517
STEP 1 M U T -III CAN bus diagnostics 1517
STEP 2 M U T -III diagnosis code 1517
STEP 3 M U T -III actuator test for other systems 1517
STEP 4 Retest the system 1517
Inspection Procedure 5: Brake warning lamp does not illuminate at all 1518
DIAGNOSTIC PROCEDURE 1518
STEP 1 M U T -III actuator test for other systems 1518
STEP 2 M U T -III diagnosis code for other systems 1518
STEP 3 Retest the system 1518
Inspection Procedure 6: Brake warning lamp does not illuminate when the parking brake is operated (Illuminates when the bulb check is operated ) 1519
DIAGNOSTIC PROCEDURE 1519
STEP 1 M U T -III data list 1519
STEP 2 Check A-05 ASC-ECU connector and C-44 parking brake switch connector 1519
STEP 3 Check the parking brake switch as single unit 1520
STEP 4 Measure the resistance at A-05 ASC-ECU connector 1520
STEP 5 Retest the system 1520
STEP 6 Retest the system 1520
STEP 7 Retest the system 1520
Inspection Procedure 7: Brake warning lamp does not illuminate when the brake fluid level is low illuminates when the parking brake is operated ) 1521
DIAGNOSTIC PROCEDURE 1521
STEP 1 M U T -III data list 1521
STEP 2 Check A-03 brake fluid level switch connector and A-05 ASC-ECU connector 1522
STEP 3 Check the brake fluid level switch as a single unit 1522
STEP 4 Measure the resistance at A-03 brake fluid level switch connector and A-05 ASC-ECU connector 1522
STEP 5 Measure the resistance at A-03 brake fluid level switch connector 1523
STEP 6 Retest the system 1523
STEP 7 Retest the system 1523
STEP 8 Retest the system 1523
Inspection Procedure 8: Brake warning lamp does not extinguish when the ignition switch is ON (Always illuminates) 1523
DIAGNOSTIC PROCEDURE 1524
STEP 1 Check the brake fluid level 1524
STEP 2 M U T -III data list 1524
STEP 3 Check the brake fluid level switch as a single unit 1524
STEP 4 Check A-03 brake fluid level switch connector and A-05 ASC-ECU connector 1524
STEP 5 Measure the resistance at A-03 brake fluid level switch connector and A-05 ASC-ECU connector 1525
STEP 6 Measure the resistance at A-03 brake fluid level switch connector 1525
STEP 7 Check the parking brake switch as single unit 1525
STEP 8 Check A-05 ASC-ECU connector and C-42 parking brake switch connector 1526
STEP 9 Measure the resistance at A-05 ASC-ECU connector 1526
STEP 10 Retest the system 1527
STEP 11 Retest the system 1527
STEP 12 Retest the system 1527
Inspection Procedure 9: The stability control system operates too frequently (the diagnosis code is not set ) 1527
DIAGNOSTIC PROCEDURE 1527
STEP 1 G and yaw rate sensor installation check 1527
STEP 2 M U T -III data list 1527
STEP 3 Steering wheel sensor installation state check 1527
STEP 4 M U T -III data list 1527
STEP 5 Check how wheel speed sensor is installed 1527
STEP 6 Check for wheel speed sensor as a single unit 1528
STEP 7 Wheel speed detection magnetic encoder check 1528
STEP 8 Check the wheel bearing 1528
STEP 9 Retest the system 1528
Inspection Procedure 10: Steering wheel sensor power supply system 1529
DIAGNOSTIC PROCEDURE 1530
STEP 1 Connector inspection: B-22 joint connector, B-131 junction block connector, B-142 steering wheel sensor connector 1530
STEP 2 Measure the resistance between B-142 steering wheel sensor connector and B-131 junction block connector 1530
STEP 3 Check the wiring harness between B-142 steering wheel sensor connector terminal No 2 and the ignition switch (IG1) 1531
STEP 4 Measure the resistance at B-142 steering wheel sensor connector 1531
STEP 5 Retest the system 1531
Inspection Procedure 11: G and yaw rate sensor power supply circuit 1532
DIAGNOSTIC PROCEDURE 1533
STEP 1 Connector check: C-45 G and yaw rate sensor connector, B-22 Joint connector and B-131 junction block connector 1533
STEP 2 Measure the resistance between C-45 G and yaw rate sensor connector and B-131 junction block connector 1533
STEP 3 Check the wiring harness between B-129 junction block connector terminal No 3 and the ignition switch (IG1) 1534
STEP 4 Measure the resistance at C-45 G and yaw rate sensor connector 1534
STEP 5 Check the harness wire between C-45 G and yaw rate sensor connector terminal No 4 and the body earth 1534
STEP 6 System retest 1535
DATA LIST REFERENCE TABLE 1536
ACTUATOR TEST TABLE 1539
CHECK AT ECU TERMINALS 1540
ON-VEHICLE SERVICE 1543
HYDRAULIC UNIT (HU) CHECK 1543
MEASURES FOR DISCHARGED BATTERY 1546
STEERING WHEEL SENSOR NEUTRAL POINT LEARNING 1546
ASC OFF SWITCH 1547
REMOVAL AND INSTALLATION 1547
INSPECTION 1547
ASC OFF SWITCH CONTINUITY CHECK 1547
HYDRAULIC UNIT 1548
REMOVAL AND INSTALLATION 1548
INSTALLATION SERVICE POINTS 1549
WHEEL SPEED SENSOR 1550
REMOVAL AND INSTALLATION 1550
INSTALLATION SERVICE POINTS 1550
INSPECTION 1550
G AND YAW LATE SENSOR 1551
REMOVAL AND INSTALLATION 1551
STEERING WHEEL SENSOR 1552
REMOVAL AND INSTALLATION 1552
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 1553
GENERAL INFORMATION 1554
<CVT> 1554
<M/T> 1555
SERVICE SPECIFICATIONS 1555
SERVICE SPECIFICATION 1555
ON-VEHICLE SERVICE 1556
PARKING BRAKE PEDAL STROKE CHECK AND ADJUSTMENT <CVT> 1556
PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT <M/T> 1556
PARKING BRAKE SWITCH CHECK <CVT> 1557
PARKING BRAKE SWITCH CHECK <M/T> 1557
PARKING BRAKE PEDAL <CVT> 1558
REMOVAL AND INSTALLATION 1558
PARKING BRAKE LEVER <M/T> 1559
REMOVAL AND INSTALLATION 1559
PARKING BRAKE CABLE 1560
REMOVAL AND INSTALLATION 1560
REMOVAL SERVICE POINT 1562
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 1563
GENERAL INFORMATION 1564
FEATURES 1564
CONSTRUCTION DIAGRAM 1565
SERVICE SPECIFICATIONS 1566
SPECIAL TOOLS 1567
TROUBLESHOOTING 1570
DIAGNOSIS TROUBLESHOOTING FLOW 1570
DIAGNOSTIC FUNCTION 1570
CHECK OF ELECTRIC POWER STEERING WARNING LAMP 1570
DIAGNOSIS CODE CHART 1571
DIAGNOSTIC TROUBLE CODE PROCEDURES 1572
Code No C1511: Torque sensor main system malfunction Code No C1512: Torque sensor sub system malfunction 1572
DIAGNOSIS PROCEDURE 1573
STEP 1 M U T -III diagnosis code 1573
STEP 2 M U T -III diagnosis code 1573
STEP 3 Check the harness wires between electric power steering-ECU connector B-37-1 (terminals 13, 16 and 18) and torque sensor 1574
STEP 4 Check the sensor signal lines for open circuit 1574
STEP 5 Check the electric power steering-ECU for internal short to earth 1575
STEP 6 Check whether the diagnosis code is reset 1575
STEP 7 Check whether the diagnosis code is reset 1576
STEP 8 Check the harness wires between electric power steering-ECU connector B-37-1 (terminals 13, 16 and 18) and torque sensor 1576
STEP 9 Check the 3-V power supply for open circuit 1577
STEP 10 Check the 8-V power supply for open circuit 1577
STEP 11 Check whether the diagnosis code is reset 1578
STEP 12 M U T -III diagnosis code 1578
STEP 13 Check the harness wires between electric power steering-ECU connector B-37-1 (terminal 13) and torque sensor 1579
STEP 14 Check the earth circuit to the electric power steering-ECU for open circuit 1579
STEP 15 Check whether the diagnosis code is reset 1580
Code No C1513 Large difference between main torque sensor and sub torque sensor 1581
DIAGNOSTIC PROCEDURE 1582
STEP 1 Check whether the diagnosis code is reset 1582
STEP 2 M U T -III diagnosis code 1582
STEP 3 Check the harness wires between electric power steering-ECU connector B-37-1 (terminals 13, 16 and 18) and torque sensor 1583
STEP 4 Check the earth circuit to the electric power steering-ECU for open circuit 1583
STEP 5 Check whether the diagnosis code is reset 1584
STEP 6 Check the torque sensor for short to earth or open circuit 1584
STEP 7 Check the torque sensor output voltage 1585
STEP 8 Check whether the diagnosis code is reset 1585
STEP 9 Check the sensor circuit of the electric power steering-ECU for short to earth 1586
STEP 10 Check whether the diagnosis code is reset 1586
Code No C1514 Torque sensor power supply abnormality 1587
DIAGNOSTIC PROCEDURE 1588
STEP 1 Check the harness wires between electric power steering-ECU connector B-37-1 (terminals 13, 16 and 18) and torque sensor 1588
STEP 2 Check for open circuit inside the steering gear box and linkage assembly 1588
STEP 3 Check the power supply lines inside the torque sensor for open circuit 1589
STEP 4 Check whether the diagnosis code is reset 1590
Code No C1521 Vehicle speed sensor input malfunction 1591
DIAGNOSIS PROCEDURE 1593
STEP 1 M U T -III CAN bus diagnostics 1593
STEP 2 M U T -III other system diagnosis code 1593
STEP 3 Check whether the diagnosis code is reset 1594
STEP 4 Check whether the diagnosis code is reset 1594
Code No C1522 Engine speed input malfunction 1595
DIAGNOSIS PROCEDURE 1596
STEP 1 M U T -III CAN bus diagnostics 1596
STEP 2 M U T -III other system diagnosis code 1596
STEP 3 M U T -III data list 1597
STEP 4 Check whether the diagnosis code is reset 1597
Code No C1531 Motor terminal voltage abnormality 1598
DIAGNOSTIC PROCEDURE 1599
STEP 1 Check the electric power steering-ECU connector B-38-1 1599
STEP 2 Check the motor wires of the steering gear and linkage assembly wiring harness for short to earth 1599
STEP 3 Check whether the diagnosis code is reset 1600
Code No C1532 Over real current of motor 1601
DIAGNOSTIC PROCEDURE 1602
STEP 1 M U T -III diagnosis code 1602
STEP 2 Check the electric power steering-ECU connector B-38-1 1602
STEP 3 Check whether the diagnosis code is reset 1602
Code No C1534 Under real current of motor 1603
DIAGNOSTIC PROCEDURE 1604
STEP 1 Check the electric power steering-ECU connector B-38-1 1604
STEP 2 Check the motor wires of the steering gear and linkage assembly wiring harness for open circuit 1604
STEP 3 Check whether the diagnosis code is reset 1605
Code No C1542 Fail-safe relay stuck off 1606
DIAGNOSTIC PROCEDURE 1607
STEP 1 M U T -III diagnosis code 1607
STEP 2 Check the motor wires of the steering gear and linkage assembly wiring harness for short to earth 1607
STEP 3 Check whether the diagnosis code is reset 1608
STEP 4 Check the motor wires of the steering gear and linkage assembly wiring harness for open circuit 1608
STEP 5 Check whether the diagnosis code is reset 1609
Code No C1860 Power supply voltage abnormality (high voltage) 1610
DIAGNOSTIC PROCEDURE 1610
STEP 1 Check the battery voltage 1610
STEP 2 Check whether the diagnosis code is reset 1611
Code No C1861 Power supply voltage abnormality (low voltage) 1612
DIAGNOSTIC PROCEDURE 1612
STEP 1 Check the battery voltage 1612
STEP 2 Check the voltage in the power supply line 1613
STEP 3 Check the resistance in the earth line 1613
STEP 4 Check whether the diagnosis code is reset 1614
Code No U1073 Bus off 1615
DIAGNOSIS PROCEDURE 1616
STEP 1 M U T -III CAN bus diagnostics 1616
STEP 2 Check whether the diagnosis code is reset 1616
Code No U1100 Engine-related time-out 1617
DIAGNOSIS PROCEDURE 1618
STEP 1 M U T -III CAN bus diagnostics 1618
STEP 2 M U T -III other system diagnosis code 1619
STEP 3 M U T -III data list 1619
STEP 4 Check whether the diagnosis code is reset 1620
Code No U1102 CAN communication time-out with ABS-ECU 1621
DIAGNOSIS PROCEDURE 1622
STEP 1 M U T -III CAN bus diagnostics 1622
STEP 2 M U T -III other system diagnosis code 1623
STEP 3 Check whether the diagnosis code is reset 1623
STEP 4 Check whether the diagnosis code is reset 1624
Code No U1120 Engine-related failure information 1625
DIAGNOSIS PROCEDURE 1626
STEP 1 M U T -III CAN bus diagnostics 1626
STEP 2 M U T -III other system diagnosis code 1627
STEP 3 M U T -III other system diagnosis code 1627
STEP 4 Check whether the diagnosis code is reset 1628
STEP 5 Check whether the diagnosis code is reset 1628
Code No U1122 ABS-ECU failure information 1629
DIAGNOSIS PROCEDURE 1630
STEP 1 M U T -III CAN bus diagnostics 1630
STEP 2 M U T -III other system diagnosis code 1631
STEP 3 Check whether the diagnosis code is reset 1631
STEP 4 Check whether the diagnosis code is reset 1632
TROUBLE SYMPTOM CHART 1633
SYMPTOM PROCEDURES 1634
Inspection Procedure 1: M U T -III cannot communicate with electric power steering system <CAN communication system check> 1634
DIAGNOSIS PROCEDURE 1635
STEP 1 M U T -III CAN bus diagnostics 1635
Inspection Procedure 2: M U T -III cannot communicate with electric power steering system <ECU power supply circuit system check> 1636
DIAGNOSIS PROCEDURE 1637
STEP 1 Check the connectors and terminals 1637
STEP 2 Voltage measurement at electric power steering-ECU connector B-37 1637
STEP 3 Voltage measurement at electric power steering-ECU connector B-38 1638
STEP 4 Resistance measurement at electric power steering-ECU connector B-38 1638
STEP 5 Check the wiring harness wires 1639
STEP 6 Check the wiring harness wires 1639
STEP 7 Check the wiring harness wires 1639
STEP 8 Retest the system 1639
Inspection Procedure 3: Although the electric power steering system warning lamp illuminates but diagnosis code is not stored 1640
DIAGNOSIS PROCEDURE 1642
STEP 1 M U T -III CAN bus diagnostics 1642
STEP 2 Check the connectors and terminals 1642
STEP 3 Voltage measurement at electric power steering-ECU connector B-37 1643
STEP 4 Voltage measurement at electric power steering-ECU connector B-38 1643
STEP 5 Resistance measurement at electric power steering-ECU connector B-38 1644
STEP 6 Check the harness wires 1644
STEP 7 Check the harness wires 1645
STEP 8 Check the harness wires 1645
STEP 9 Check the battery 1645
STEP 10 Check the charging system 1645
STEP 11 Retest the system 1645
DATA LIST REFERENCE TABLE 1646
When the electric power steering-ECU shut off electric power steering system operation 1647
ACTUATOR TEST REFERENCE TABLE 1647
CHECK AT ELECTRIC POWER STEERING-ECU 1648
ON-VEHICLE SERVICE 1649
STEERING WHEEL FREE PLAY CHECK 1649
STEERING ANGLE CHECK 1649
TIE ROD END BALL JOINT TURNING TORQUE CHECK 1649
BALL JOINT LOOSENESS CHECK 1649
BALL JOINT ROTATIONAL STARTING TORQUE CHECK 1650
CHECK OF STEERING FORCE TO LOCK 1650
STEERING WHEEL RETURN TO CENTRE CHECK 1651
TIE ROD END BALL JOINT DUST COVER CHECK 1651
STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK 1651
STEERING WHEEL 1652
REMOVAL AND INSTALLATION 1652
REMOVAL SERVICE POINTS 1653
INSTALLATION SERVICE POINTS 1653
STEERING SHAFT 1654
REMOVAL AND INSTALLATION 1654
REMOVAL SERVICE POINTS 1655
INSTALLATION SERVICE POINTS 1655
DISASSEMBLY AND REASSEMBLY 1656
DISASSEMBLY SERVICE POINT 1657
REASSEMBLY SERVICE POINT 1657
POWER STEERING GEAR BOX AND LINKAGE 1658
REMOVAL AND INSTALLATION 1658
REMOVAL SERVICE POINTS 1660
INSTALLATION SERVICE POINTS 1661
INSPECTION 1663
ELECTRIC POWER STEERING CONTROL UNIT 1664
REMOVAL AND INSTALLATION 1664
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 1665
HOOD 1668
ON-VEHICLE SERVICE 1668
ADJUSTMENT OF CLEARANCE AROUND HOOD 1668
ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER 1668
ADJUSTMENT OF HOOD HEIGHT 1668
HOOD 1669
REMOVAL AND INSTALLATION 1669
FENDER 1671
SPECIAL TOOL 1671
FENDER 1671
REMOVAL AND INSTALLATION 1671
REMOVAL SERVICE POINT 1672
INSTALLATION SERVICE POINT 1673
FUEL FILLER LID 1674
REMOVAL AND INSTALLATION 1674
STRUT TOWER BAR <4G1> 1675
REMOVAL AND INSTALLATION 1675
PROTECTOR FILM 1676
REMOVAL AND INSTALLATION 1676
INSTALLATION SERVICE POINT 1677
WINDOW GLASS 1678
ADHESIVE 1678
SPECIAL TOOL 1678
GENERAL 1678
WINDOW GLASS INSTALLATION 1679
WINDSHIELD 1680
REMOVAL AND INSTALLATION 1680
REMOVAL SERVICE POINT 1681
INSTALLATION SERVICE POINTS 1683
DELTA WINDOW GLASS 1685
REMOVAL AND INSTALLATION 1685
REMOVAL SERVICE POINT 1686
INSTALLATION SERVICE POINT 1687
QUARTER WINDOW GLASS 1688
REMOVAL AND INSTALLATION 1688
REMOVAL SERVICE POINT 1689
INSTALLATION SERVICE POINT 1690
TAILGATE WINDOW GLASS 1691
REMOVAL AND INSTALLATION 1691
REMOVAL SERVICE POINT 1692
INSTALLATION SERVICE POINTS 1692
DOOR 1695
SERVICE SPECIFICATIONS 1695
SEALANT 1695
SPECIAL TOOLS 1695
TROUBLESHOOTING 1696
ON-VEHICLE SERVICE 1697
DOOR FIT ADJUSTMENT 1697
ADJUSTMENT OF FRONT DOOR HEIGHT 1698
DOOR WINDOW GLASS ADJUSTMENT 1698
GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT 1699
POWER WINDOW TIMER FUNCTION CHECK 1699
POWER WINDOW OPERATING CURRENT CHECK 1699
POWER WINDOW RELAY CHECK 1700
CIRCUIT BREAKER (INCORPORATED IN THE POWER WINDOW MOTOR) INSPECTION 1700
POWER WINDOW CHECK 1700
CENTRAL DOOR LOCKING SYSTEM INSPECTION 1700
CHECK OF KEY LOCK PREVENTION FUNCTION 1700
SHIFT “P” INTERLINK DOOR UNLOCK FUNCTION CHECK 1700
DOOR OUTSIDE HANDLE PLAY CHECK 1701
DOOR INSIDE HANDLE PLAY ADJUSTMENT 1701
DOOR INSIDE HANDLE KNOB PLAY CHECK 1701
DOOR INSIDE HANDLE LOCK KNOB STROKE CHECK 1701
DOOR ASSEMBLY 1702
REMOVAL AND INSTALLATION 1702
INSTALLATION SERVICE POINT 1703
INSPECTION 1703
DOOR SWITCH CHECK 1703
DOOR GLASS AND REGULATOR 1704
REMOVAL AND INSTALLATION 1704
REMOVAL SERVICE POINT 1706
INSTALLATION SERVICE POINTS 1706
INSPECTION 1706
POWER WINDOW SWITCH CONTINUITY CHECK 1706
POWER WINDOW MOTOR CONTINUITY CHECK 1707
POWER WINDOW MOTOR CHECK 1708
DOOR HANDLE AND LATCH 1709
REMOVAL AND INSTALLATION 1709
INSTALLATION SERVICE POINT 1710
INSPECTION 1710
FRONT DOOR LOCK ACTUATOR CHECK 1710
REAR DOOR LOCK ACTUATOR CHECK 1711
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP 1712
REMOVAL AND INSTALLATION 1712
Double-sided tape application location 1713
Double-sided tape application location 1715
REMOVAL SERVICE POINTS 1715
INSTALLATION SERVICE POINTS 1715
TAILGATE 1717
SERVICE SPECIFICATIONS 1717
SEALANTS 1717
SPECIAL TOOLS 1717
TROUBLESHOOTING 1717
ON-VEHICLE SERVICE 1718
TAILGATE FIT ADJUSTMENT 1718
ADJUSTMENT OF TAILGATE HEIGHT 1718
TAILGATE HANDLE PLAY CHECK 1718
TAILGATE 1719
REMOVAL AND INSTALLATION 1719
REMOVAL SERVICE POINT 1720
INSTALLATION SERVICE POINTS 1721
TAILGATE HANDLE AND LATCH 1722
REMOVAL AND INSTALLATION 1722
INSTALLATION SERVICE POINT 1723
INSPECTION 1723
TAILGATE LOCK ACTUATOR CHECK 1723
TAILGATE LATCH CHECK 1723
KEYLESS ENTRY SYSTEM 1724
SERVICE SPECIFICATIONS 1724
SPECIAL TOOLS 1724
TROUBLESHOOTING 1725
ON-VEHICLE SERVICE 1725
KEYLESS ENTRY SYSTEM INSPECTION 1725
MULTI-MODE KEYLESS ENTRY FUNCTION INSPECTION 1726
KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION 1726
HOW TO REGISTER SECRET CODE 1726
WHEN THE SPECIAL TOOL V C I (MB991824) IS USED 1726
WHEN THE M U T -III AND SWS MONITOR IS USED 1727
TRANSMITTER 1729
DISASSEMBLY AND REASSEMBLY 1729
DISASSEMBLY SERVICE POINT 1730
REASSEMBLY SERVICE POINT 1730
INSPECTION 1730
TRANSMITTER BATTERY CHECK 1730
SUNROOF ASSEMBLY 1731
SERVICE SPECIFICATIONS 1731
TROUBLESHOOTING 1731
DIAGNOSIS TROUBLESHOOTING FLOW 1731
CHECK CHART FOR TROUBLE SYMPTOMS 1731
SYMPTOM PROCEDURES 1732
Inspection Procedure 1: The sunroof does not work at all 1732
DIAGNOSIS PROCEDURE 1733
STEP 1 Connector check: C-03 sunroof switch connector 1733
STEP 2 Check the sunroof switch 1733
STEP 3 Resistance measurement at the C-03 sunroof switch connector 1733
STEP 4 Check the wiring harness between C-03 sunroof switch connector terminal No 4 and body earth 1734
STEP 5 Connector check: C-05 sunroof motor assembly connector 1734
STEP 6 Voltage measurement at the C-05 sunroof motor assembly connector 1734
STEP 7 Check the wiring harness between C-05 sunroof motor assembly connector terminal No 3 and the ignition switch (IG2) 1735
STEP 8 Voltage measurement at the C-05 sunroof motor assembly connector 1735
STEP 9 Check the wiring harness between C-05 sunroof motor assembly connector terminal No 6 and the fusible link (6) 1736
STEP 10 Resistance measurement at the C-05 sunroof motor assembly connector 1736
STEP 11 Check the wiring harness between C-05 sunroof motor assembly connector terminal No 1 and body earth 1737
STEP 12 Retest the system 1737
Inspection Procedure 2: Any of the sunroof switch positions is defective 1738
DIAGNOSIS PROCEDURE 1739
STEP 1 Connector check: C-03 sunroof switch connector 1739
STEP 2 Check the sunroof switch 1739
STEP 3 Connector check: C-05 sunroof motor assembly connector 1739
STEP 4 Retest the system 1739
STEP 5 Check the wiring harness between C-05 sunroof motor assembly connector terminal No 4 and C-03 sunroof switch connector terminal No 3 1739
STEP 6 Check the wiring harness between C-05 sunroof motor assembly connector terminal No 5 and C-03 sunroof switch connector terminal No 5 1739
STEP 7 Check the wiring harness between C-05 sunroof motor assembly connector terminal No 10 and C-03 sunroof switch connector terminal No 6 1740
ON-VEHICLE SERVICE 1741
WATER TEST 1741
SUNROOF FIT ADJUSTMENT 1741
SUN ROOF OPERATION CHECK 1741
ROOF LID GLASS OPERATION CURRENT CHECK 1741
INITIALISATION OF SUNROOF 1741
SUNROOF ASSEMBLY 1742
REMOVAL AND INSTALLATION 1742
INSTALLATION SERVICE POINT 1743
INSPECTION 1743
SUNROOF SWITCH CONTINUITY CHECK 1743
SUNROOF MOTOR ASSEMBLY TERMINAL CHECK 1744
LOOSE PANEL 1745
REMOVAL AND INSTALLATION 1745
REMOVAL SERVICE POINT 1746
INSTALLATION SERVICE POINT 1746
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 1747
FRONT BUMPER ASSEMBLY AND RADIATOR GRILLE 1748
ADHESIVE 1748
REMOVAL AND INSTALLATION 1748
<EXCEPT RALLIART Version-R> 1748
<RALLIART Version-R> 1750
DISASSEMBLY AND REASSEMBLY 1751
<EXCEPT RALLIART Version-R> 1751
<RALLIART Version-R> 1752
REAR BUMPER ASSEMBLY 1753
REMOVAL AND INSTALLATION 1753
<EXCEPT RALLIART Version-R> 1753
REMOVAL SERVICE POINT 1754
INSTALLATION SERVICE POINT 1754
<RALLIART Version-R> 1755
REMOVAL SERVICE POINT 1756
INSTALLATION SERVICE POINT 1756
OVERFENDER <RALLIART Version-R> 1757
ADHESIVE 1757
REMOVAL AND INSTALLATION 1757
INSTALLATION SERVICE POINT 1759
MOULDINGS 1760
SPECIAL TOOL 1760
MOULDINGS 1760
REMOVAL AND INSTALLATION 1760
REMOVAL SERVICE POINT 1761
DOOR SASH TAPE 1762
SPECIAL TOOL 1762
DOOR SASH TAPE 1763
REMOVAL AND INSTALLATION 1763
REMOVAL SERVICE POINT 1764
INSTALLATION SERVICE POINT 1764
SIDE AIR DAM 1769
ADHESIVE 1769
SIDE AIR DAM 1769
REMOVAL AND INSTALLATION <EXCEPT RALLIART Version-R> 1769
REMOVAL SERVICE POINT 1770
INSTALLATION SERVICE POINT 1770
REMOVAL AND INSTALLATION <RALLIART Version-R> 1771
GARNISHES <RALLIART Version-R> 1772
ADHESIVE 1772
REMOVAL AND INSTALLATION <RALLIART VERSION-R> 1772
TAILGATE SPOILER 1773
ADHESIVE 1773
REMOVAL AND INSTALLATION 1773
WINDSHIELD WIPER AND WASHER 1774
SERVICE SPECIFICATION 1774
TROUBLESHOOTING 1774
ON-VEHICLE SERVICE 1774
WINDSHIELD INTERMITTENT WIPER INSPECTION 1774
WASHER MOTOR INSPECTION (WINDSHIELD WASHER) 1774
WINDSHIELD WIPER 1775
REMOVAL AND INSTALLATION 1775
REMOVAL SERVICE POINT 1776
INSTALLATION SERVICE POINT 1776
INSPECTION 1777
WINDSHIELD WIPER MOTOR CHECK 1777
WINDSHIELD WIPER SWITCH CHECK 1778
WINDSHIELD WASHER 1779
REMOVAL AND INSTALLATION 1779
REMOVAL SERVICE POINTS 1780
INSPECTION 1781
WINDSHIELD WASHER FLUID EJECTION CHECK 1781
REAR WIPER AND WASHER 1782
TROUBLESHOOTING 1782
ON-VEHICLE SERVICE 1782
OPERATION CHECK OF REVERSE GEAR-LINKED OPERATION OF THE REAR WIPER 1782
WASHER MOTOR INSPECTION (REAR WASHER) 1782
REAR WIPER AND WASHER 1783
REMOVAL AND INSTALLATION 1783
INSTALLATION SERVICE POINTS 1784
INSPECTION 1784
REAR WIPER MOTOR CHECK 1784
REAR WASHER FLUID EJECTION CHECK 1785
MARK 1786
REMOVAL AND INSTALLATION 1786
INSTALLATION SERVICE POINT 1786
DOOR MIRROR 1788
TROUBLESHOOTING 1788
DOOR MIRROR 1788
REMOVAL AND INSTALLATION 1788
REMOVAL SERVICE POINT 1789
INSPECTION 1789
DOOR MIRROR ASSEMBLY OPERATION CHECK 1789
DOOR MIRROR CONTROL SWITCH CONTINUITY CHECK 1790
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 1791
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
INTERIOR 1792
SPECIAL TOOL 1793
INSTRUMENT PANEL ASSEMBLY 1794
REMOVAL AND INSTALLATION 1794
CLIP AND CRAW POSITIONS 1797
REMOVAL SERVICE POINTS 1798
DISASSEMBLY AND REASSEMBLY 1799
SYSTEM UP TRAY 1800
REMOVAL AND INSTALLATION 1800
FLOOR CONSOLE ASSEMBLY 1801
REMOVAL AND INSTALLATION <M/T> 1801
TRIMS 1802
INTERIOR TRIM 1802
REMOVAL AND INSTALLATION 1802
CLIP AND CLAW POSITIONS 1803
DOOR TRIM 1804
REMOVAL AND INSTALLTION 1804
CLIP AND CLAW POSITIONS 1805
INSTALLATION SERVICE POINT 1805
TAILGATE TRIM 1806
REMOVAL AND INSTALLATION 1806
HEADLINING 1807
REMOVAL AND INSTALLATION 1807
REMOVAL SERVICE POINTS 1808
DISASSEMBLY AND REASSEMBLY 1810
INSIDE REAR VIEW MIRROR 1810
REMOVAL SERVICE POINT 1810
FRONT SEAT ASSEMBLY 1811
REMOVAL AND INSTALLATION <Except RECARO seat> 1811
INSTALLATION SERVICE POINT 1812
REMOVAL AND INSTALLATION <RECARO seat> 1813
INSTALLATION SERVICE POINT 1813
DISASSEMBLY AND REASSEMBLY <Except RECARO seat> 1814
CLAW POSITIONS 1815
DISASSEMBLY SERVICE POINTS 1816
DISASSEMBLY AND REASSEMBLY <RECARO seat> 1817
REAR SEAT ASSEMBLY 1818
REMOVAL AND INSTALLATION 1818
DISASSEMBLY AND REASSEMBLY 1819
DISASSEMBLY SERVICE POINT 1820
FRONT SEAT BELT 1821
REMOVAL AND INSTALLATION 1821
INSPECTION 1822
SEAT BELT BUCKLE SWITCH CONTINUITY CHECK 1822
REAR SEAT BELT 1823
REMOVAL AND INSTALLATION 1823
INSTALLATION SERVICE POINT 1823
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 1824
GENERAL INFORMATION 1826
SERVICE PRECAUTIONS 1828
SPECIAL TOOLS 1831
TEST EQUIPMENTS 1832
TROUBLESHOOTING 1833
DIAGNOSIS TROUBLESHOOTING FLOW 1833
DIAGNOSIS FUNCTION 1833
DIAGNOSIS CODES CHECK 1833
ERASING DIAGNOSIS CODE 1833
SRS WARNING LAMP CHECK 1833
CHECK CHART FOR DIAGNOSIS CODES 1834
DIAGNOSTIC TROUBLE CODE PROCEDURES 1837
Code No 1A Front impact sensor LH system (short circuit in the sensor) Code No 1B Front impact sensor LH system (open circuit in 1837
STEP 1 Check the front impact sensor 1838
STEP 2 Resistance measurement at the SRS-ECU connector B-35 1838
STEP 3 Voltage measurement at the SRS-ECU connector B-35 1839
STEP 4 Check the wiring harness between the front impact sensor (RH) connector A-24 (terminals 1 and 2) and SRS-ECU connector B 1840
STEP 5 Check whether the diagnosis code is reset 1840
Code No 3A: Curtain air bag module (squib) (RH) system (short-circuited between terminals of the squib circuit) 1841
STEP 1 M U T -III diagnosis code 1842
STEP 2 Connector lock check: SRS-ECU connector B-34 (M U T -III diagnosis code) 1842
STEP 3 Connector lock check: SRS-ECU connector B-34, intermediate connector C-09 and curtain air bag module connector C-07 (M U T -III diagnosis code) 1842
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1843
STEP 5 Resistance measurement at the SRS-ECU connector B-34 1843
STEP 6 Resistance measurement at intermediate connector C-09 1844
STEP 7 Check whether the diagnosis code is reset 1845
Code No 3B: Curtain air bag module (squib) (RH) system (open-circuited in the squib circuit) 1845
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1846
STEP 2 Resistance measurement between SRS-ECU connector B-34 (terminal No 29 and 30) and harness side connector C-09 (terminal No 1 and 2) 1846
STEP 3 Resistance measurement between curtain air bag module (RH) side connector C-09 (terminal No 1 and 2) and the curtain air bag module C-07 (terminal No 1 and 2) 1847
STEP 4 Check whether the diagnosis code is reset 1847
Code No 3E: Curtain air bag module (squib) (RH) system (short-circuited to the power supply) 1848
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1848
STEP 2 Voltage measurement at the SRS-ECU connector B-34 1849
STEP 3 Voltage measurement at the curtain air bag harness connector C-09 1849
STEP 4 Check whether the diagnosis code is reset 1850
Code No 3F: Curtain air bag module (squib) (RH) system (short-circuited to the earth) 1850
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1851
STEP 2 Resistance measurement at the SRS-ECU connector B-34 1851
STEP 3 Resistance measurement at the curtain air bag harness connector C-09 1852
STEP 4 Check whether the diagnosis code is reset 1853
Code No 4A: Curtain air bag module (squib) (LH) system (short-circuited between terminals of the squib circuit) 1853
STEP 1 M U T -III diagnosis code 1854
STEP 2 Connector lock check: SRS-ECU connector B-34 (M U T -III diagnosis code) 1854
STEP 3 Connector lock check: SRS-ECU connector B-34, intermediate connector C-13 and curtain air bag module connector C-10 (M U T -III diagnosis code) 1854
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1855
STEP 5 Resistance measurement at the SRS-ECU connector B-34 1855
STEP 6 Resistance measurement at intermediate connector C-13 1856
STEP 7 Check whether the diagnosis code is reset 1857
Code No 4B: Curtain air bag module (squib) (LH) system (open-circuited in the squib circuit) 1857
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1858
STEP 2 Resistance measurement between SRS-ECU connector B-34 (terminal No 27 and 28) and harness side connector C-13 (terminal No 2 and 1) 1858
STEP 3 Resistance measurement between curtain air bag module (LH) side connector C-13 (terminal No 1 and 2) and the curtain air bag module C-10 (terminal No 1 and 2) 1859
STEP 4 Check whether the diagnosis code is reset 1859
Code No 4E: Curtain air bag module (squib) (LH) system (short-circuited to the power supply) 1860
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1860
STEP 2 Voltage measurement at the SRS-ECU connector B-34 1861
STEP 3 Voltage measurement at the curtain air bag harness connector C-13 1861
STEP 4 Check whether the diagnosis code is reset 1862
Code No 4F: Curtain air bag module (squib) (LH) system (short-circuited to the earth) 1862
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1863
STEP 2 Resistance measurement at the SRS-ECU connector B-34 1863
STEP 3 Resistance measurement at the curtain air bag harness connector C-13 1864
STEP 4 Check whether the diagnosis code is reset 1865
Code No 3C, 3D, 4C, 4D, 14, 15, 16, 17, 31, 32, 45, 51, 52, 54, 55, 56, 57, 58, 59, 73, 74, 83, 84 system inside SRS-ECU 1865
DIAGNOSIS 1866
Code No 21: Driver’s air bag module (squib) system (short-circuited between terminals of the squib circuit) 1866
STEP 1 M U T -III diagnosis code 1867
STEP 2 Connector lock check: SRS-ECU connector B-35 (M U T -III diagnosis code) 1867
STEP 3 Connector lock check: SRS-ECU connector B-35, clock spring connector B-136 and driver’s air bag module connector B-138 1867
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1868
STEP 5 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1868
STEP 6 Resistance measurement at the SRS-ECU connector B-35 1869
STEP 7 Check whether the diagnosis code is reset 1869
Code No 22: Driver’s air bag module (squib) system (open-circuited in the squib circuit) 1870
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1871
STEP 2 Check the clock spring (M U T -III diagnosis code) 1871
STEP 3 Resistance measurement between the SRS-ECU connector B-35 (terminal No 11 and 12) and the clock spring connector B-136 (terminal No 3 and 4) 1872
STEP 4 Check whether the diagnosis code is reset 1872
Code No 24: Passenger’s (front) air bag module (squib) system (short-circuited between terminals of the squib circuit) 1873
STEP 1 M U T -III diagnosis code 1873
STEP 2 Connector lock check: SRS-ECU connector B-35 (M U T -III diagnosis code) 1874
STEP 3 Connector lock check: SRS-ECU connector B-35 and passenger’s (front) air bag module connector B-06 (M U T -III diagno 1874
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1874
STEP 5 Resistance measurement at SRS-ECU connector B-35 1875
STEP 6 Check whether the diagnosis code is reset 1875
Code No 25: Passenger’s (front) air bag module (squib) system (open-circuited in the squib circuit) 1876
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1877
STEP 2 Resistance measurement between SRS-ECU connector B-35 (terminal No 9 and 10) and the passenger’s (front) air bag module connector B-06 (terminal No 1 and 2) 1877
STEP 3 Check whether the diagnosis code is reset 1878
Code No 26: Driver’s pre-tensioner (squib) system (short-circuited between terminals of the squib circuit) 1879
STEP 1 M U T -III diagnosis code 1880
STEP 2 Connector lock check: SRS-ECU connector B-35 (M U T -III diagnosis code) 1880
STEP 3 Connector lock check: SRS-ECU connector B-35 and driver’s seat belt pre-tensioner connector C-28 (M U T -III diagnosi 1880
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1881
STEP 5 Resistance measurement at the SRS-ECU connector B-35 1881
STEP 6 Check whether the diagnosis code is reset 1882
Code No 27: Driver’s seat belt pre-tensioner (squib) system (open-circuited in the squib circuit) 1883
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1884
STEP 2 Resistance measurement between SRS-ECU connector B-35 (terminal No 7 and 8) and the driver’s seat belt pre-tensioner C-28 (terminal No 2 and 1) 1884
STEP 3 Check whether the diagnosis code is reset 1885
Code No 28: Passenger’s (front) seat belt pre-tensioner (squib) system (short-circuit between terminals of the squib circuit) 1886
STEP 1 M U T -III diagnosis code 1887
STEP 2 Connector lock check: SRS-ECU connector B-35 (M U T -III diagnosis code) 1887
STEP 3 Connector lock check: SRS-ECU connector B-35 and passenger’s (front) seat belt pre-tensioner connector C-20 (M U T -I 1887
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1888
STEP 5 Resistance measurement at the SRS-ECU connector B-35 1888
STEP 6 Check whether the diagnosis code is reset 1889
Code No 29: Passenger’s (front) seat belt pre-tensioner (squib) system (open-circuited in the squib circuit) 1890
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1891
STEP 2 Resistance measurement between SRS-ECU connector B-35 (terminal No 5 and 6) and the passenger’s (front) seat belt pre-tensioner connector C-20 (terminal No 1 and 2) 1891
STEP 3 Check whether the diagnosis code is reset 1892
Code No 34: SRS-ECU connector lock out of order 1893
STEP 1 Connector lock check: SRS-ECU connector B-35 (M U T -III diagnosis code) 1893
STEP 2 Connector lock check: SRS-ECU connector B-35 1893
STEP 3 Check whether the diagnosis code is reset 1893
Code No 35: Ignition of the air bag completed 1894
Code No 39 Airbags Deployed Simultaneously 1894
DIAGNOSIS 1894
Code No 41: Power supply voltage (IG1 (A) voltage) drops abnormally 1894
STEP 1 Check junction block fuse number 40 1895
STEP 2 Voltage measurement at the SRS-ECU connector B-35 1895
STEP 3 Connector check: SRS-ECU connector B-35 and ignition switch connector B-141, junction block connector B-129 and B-131 1896
STEP 4 Check a burned-out fuse 1896
STEP 5 Resistance measurement at the junction block connector B-131 1896
STEP 6 Resistance measurement at the SRS-ECU connector B-35 1897
STEP 7 Check whether the diagnosis code is reset 1897
Code No 42: Power supply voltage (IG1 (B) voltage) drops abnormally 1898
STEP 1 Check junction block fuse number 37 1898
STEP 2 Voltage measurement at SRS-ECU connector B-35 1899
STEP 3 Connector check: SRS-ECU connector B-35 and ignition switch connector B-141, junction block connector B-129 and B-131 1899
STEP 4 Check a burned-out fuse 1900
STEP 5 Resistance measurement at the junction block connector B-131 1900
STEP 6 Resistance measurement at the SRS-ECU connector B-35 1900
STEP 7 Check whether the diagnosis code is reset 1900
DIAGNOSIS CODE 43: SRS warning lamp circuit open-circuited (Lamp does not Illuminate) 1901
STEP 1 Check the SRS warning lamp 1902
STEP 2 Check the harness for short circuit to earth between ignition switch connector B-141 (terminal No 2) and combination meter B-14 (terminal No 31) and between combination meter B-14 (terminal No 26) and SRS-ECU connector B-35 (terminal No 18) 1902
STEP 3 Check whether the diagnosis code is reset 1903
diagnosis code 43: SRS warning lamp circuit open-circuited (Lamp does not Switch Off) 1904
STEP 1 M U T -III actuator test 1905
STEP 2 Check the harness for open circuit to earth between SRS-ECU connector B-35 (terminal No 18) and combination meter connector B-14 (terminal No 26) 1905
STEP 3 Check whether the diagnosis code is reset 1905
Code No 44: SRS warning lamp circuit malfunction 1906
Code No 61: Driver’s air bag module (squib) system (short-circuited to the power supply) 1907
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1908
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1908
STEP 3 Voltage measurement at the SRS-ECU connector B-35 1909
STEP 4 Check whether the diagnosis code is reset 1909
Code No 62: Driver’s air bag module (squib) system (short-circuited to the earth) 1910
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1911
STEP 2 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1911
STEP 3 Resistance measurement at the SRS-ECU connector B-35 1912
STEP 4 Check whether the diagnosis code is reset 1912
Code No 64: Passenger’s (front) air bag module (squib) system (short-circuited to the power supply) 1913
STEP1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1913
STEP 2 Voltage measurement at the SRS-ECU connector B-35 1914
STEP 3 Check whether the diagnosis code is reset 1915
Code No 65: Passenger’s (front) air bag module (squib) system (short-circuited to the earth) 1915
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1916
STEP 2 Resistance measurement at the SRS-ECU connector B-35 1916
STEP 3 Check whether the diagnosis code is reset 1917
Code No 66: Driver’s seat belt pre-tensioner (squib) system (short-circuited to the power supply) 1917
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1918
STEP 2 Voltage measurement at the SRS-ECU connector B-35 1918
STEP 3 Check whether the diagnosis code is reset 1919
Code No 67: Driver’s seat belt pre-tensioner (squib) system (short-circuited to the earth) 1920
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1921
STEP 2 Resistance measurement at the SRS-ECU connector B-35 1921
STEP 3 Check whether the diagnosis code is reset 1922
Code No 68: Passenger’s (front) seat belt pre-tensioner (squib) system (short-circuited to the power supply) 1922
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1923
STEP 2 Voltage measurement at the SRS-ECU connector B-35 1924
STEP 3 Check whether the diagnosis code is reset 1924
Code No 69: Passenger’s (front) seat belt pre-tensioner (squib) system (short-circuited to the earth) 1925
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1926
STEP 2 Resistance measurement at the SRS-ECU connector B-35 1926
STEP 3 Check whether the diagnosis code is reset 1927
Code No 71: Side-airbag module (squib) (RH) system (short-circuited between terminals of the squib circuit) 1928
STEP 1 M U T -III diagnosis code 1928
STEP 2 Connector lock check: SRS-ECU connector B-34 (M U T -III diagnosis code) 1929
STEP 3 Connector lock check: SRS-ECU connector B-34 and side-airbag module (RH) connector C-25 (M U T -III diagnosis code) 1929
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1929
STEP 5 Resistance measurement at the SRS-ECU connector B-34 1930
STEP 6 Check whether the diagnosis code is reset 1930
Code No 72: Side-airbag module (squib) (RH) system (open-circuited in the squib circuit) 1931
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1932
STEP 2 Resistance measurement between SRS-ECU connector B-34 (terminal No 23 and 24) and the side-airbag module (RH) connector C-25 (terminal No 1 and 2) 1932
STEP 3 Check whether the diagnosis code is reset 1933
Code No 75: Side-airbag module (squib) (RH) system (short-circuited to the power supply) 1933
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1934
STEP 2 Voltage measurement at the SRS-ECU connector B-34 1934
STEP 3 Check whether the diagnosis code is reset 1935
Code No 76: Side-airbag module (squib) (RH) system (short-circuited to the earth) 1935
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1936
STEP 2 Resistance measurement at the SRS-ECU connector B-34 1936
STEP 3 Check whether the diagnosis code is reset 1937
Code No 79: Side impact sensor (LH) communication error Code No 93: Side impact sensor (LH) communication impossible 1937
STEP 1 Check the side impact sensor (LH) (M U T -III diagnosis code) 1938
STEP 2 Check the harness wires for open circuit or short circuit between SRS-ECU connector B-34 (terminal No 34 and 36) and side impact sensor (LH) (front) connector C-21 (terminal No 1 and 2) 1938
STEP 3 Check whether the diagnosis code is reset 1938
Code No 81: Side-airbag module (squib) (LH) system (short-circuited between terminals of the squib circuit) 1939
STEP 1 M U T -III diagnosis code 1939
STEP 2 Connector lock check: SRS-ECU connector B-34 (M U T -III diagnosis code) 1940
STEP 3 Connector lock check: SRS-ECU connector B-34 and side-airbag module (LH) connector C-23 (M U T -III diagnosis code) 1940
STEP 4 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1940
STEP 5 Resistance measurement at the SRS-ECU connector B-34 1941
STEP 6 Check whether the diagnosis code is reset 1941
Code No 82: Side-airbag module (squib) (LH) system (open-circuited in the squib circuit) 1942
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1943
STEP 2 Resistance measurement between the SRS-ECU connector B-34 (terminal No 21 and 22) and the side-airbag module (LH) connector C-23 (terminal No 1 and 2) 1943
STEP 3 Check whether the diagnosis code is reset 1944
Code No 85: Side-airbag module (squib) (LH) system (short-circuited to the power supply) 1944
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1945
STEP 2 Voltage measurement at the SRS-ECU connector B-34 1945
STEP 3 Check whether the diagnosis code is reset 1946
Code No 86: Side-airbag module (squib) (LH) system (short-circuited to the earth) 1946
STEP 1 Check the diagnosis code by connecting a dummy resistor (M U T -III diagnosis code) 1947
STEP 2 Resistance measurement at the SRS-ECU connector B-34 1947
STEP 3 Check whether the diagnosis code is reset 1948
Code No 89: Side impact sensor (RH) communication error Code No 96: Side impact sensor (RH) communication impossible 1948
STEP 1 Check the side impact sensor (RH) (front) (M U T -III diagnosis code) 1949
STEP 2 Check the harness wires for open circuit or short circuit between SRS-ECU connector B-34 (terminal No 40 and 42) and side impact sensor (RH) connector C-27 (terminal No 2 and 1) 1949
STEP 3 Check whether the diagnosis code is reset 1949
Code No 91: Side impact sensor (LH) voltage error 1950
STEP 1 Check the harness wires for open circuit or short circuit between SRS-ECU connector B-34 (terminal No 34 and 36) and side impact sensor (LH) connector C-21 (terminal No 1 and 2) 1951
STEP 2 Check the side impact sensor (LH) (front) (M U T -III diagnosis code) 1951
STEP 3 Check whether the diagnosis code is reset 1951
Code No 92: G-sensor of side impact sensor (LH) failure Code No 95: G-sensor of side impact sensor (RH) failure 1951
Code No 94: Side impact sensor (RH) voltage error 1952
STEP 1 Check the harness wires for open circuit or short circuit between SRS-ECU connector B-34 (terminal No 40 and 42) and side impact sensor (RH) connector C-27 (terminal No 1 and 2) 1953
STEP 2 Check the side impact sensor (RH) (front) (M U T -III diagnosis code) 1953
STEP 3 Check whether the diagnosis code is reset 1953
CHECK CHART FOR TROUBLE SYMPTOMS 1954
SYMPTOM PROCEDURES 1955
INSPECTION PROCEDURE 1: Communication with M U T -III is not possible (Communication is not possible with SRS) 1955
STEP 1 Check that the M U T -III can communicate with the other systems 1955
STEP 2 Resistance measurement between SRS-ECU connector B-35 (terminal No 20) and diagnosis connector B-32 (terminal No 7) 1956
STEP 3 Resistance measurement the earth circuit to the SRS-ECU connector B-35 1956
STEP 4 Voltage measurement the power supply circuit to the SRS-ECU connector B-35 1957
STEP 5 Check the harness wires between SRS-ECU connector B-35 and diagnosis connector B-32 1957
STEP 6 Check the connectors between SRS-ECU connector B-35 and ignition switch connector B-141 1958
STEP 7 Retest the system 1958
POST-COLLISION DIAGNOSIS 1959
SRS-ECU MEMORY CHECK 1959
REPAIR PROCEDURE 1960
INDIVIDUAL COMPONENT SERVICE 1962
WARNING/CAUTION LABELS 1963
FRONT IMPACT SENSORS 1964
REMOVAL AND INSTALLATION 1964
INSTALLATION SERVICE POINTS 1965
INSPECTION 1965
SRS CONTROL UNIT (SRS-ECU) 1966
REMOVAL AND INSTALLATION 1966
INSTALLATION SERVICE POINTS 1967
INSPECTION 1967
DRIVER’S AND PASSENGER’S (FRONT) AIR BAG MODULES AND CLOCK SPRING 1968
REMOVAL AND INSTALLATION 1968
REMOVAL SERVICE POINTS 1971
INSTALLATION SERVICE POINTS 1972
INSPECTION 1974
SIDE AND CURTAIN AIR BAG MODULES 1975
REMOVAL AND INSTALLATION 1975
REMOVAL SERVICE POINTS 1976
INSTALLATION SERVICE POINTS 1977
INSPECTION 1978
SIDE IMPACT SENSOR 1980
REMOVAL AND INSTALLATION 1980
INSTALLATION SERVICE POINTS 1981
INSPECTION 1981
SEAT BELTS WITH PRE-TENSIONER 1982
REMOVAL AND INSTALLATION 1982
REMOVAL SERVICE POINTS 1983
INSTALLATION SERVICE POINTS 1983
INSPECTION 1984
AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES 1985
UNDEPLOYED AIR BAG MODULE DISPOSAL 1985
DEPLOYED AIR BAG MODULE AND OPERATED SEAT BELT PRE-TENSIONER DISPOSAL 1999
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 2000
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
CHASSIS ELECTRICAL 2001
BATTERY 2004
SERVICE SPECIFICATIONS 2004
ON-VEHICLE SERVICE 2004
FLUID LEVEL AND SPECIFIC GRAVITY CHECK 2004
CHARGING 2004
BATTERY TEST 2005
TEST STEPS 2005
STEP 1 Battery no-load voltage check 2005
STEP 2 Battery charging 2005
STEP 3 Load test check 2005
IGNITION SWITCH 2006
SPECIAL TOOLS 2006
TROUBLESHOOTING 2007
IGNITION SWITCH 2007
IMMOBILISER 2007
DIAGNOSTIC FUNCTION 2007
HOW TO READ DIAGNOSIS CODE 2007
HOW TO ERASE DIAGNOSIS CODE 2007
ENCRYPTED CODE REGISTRATION CRITERIA TABLE 2008
CHART CLASSIFIED BY DIAGNOSIS CODES 2008
DIAGNOSTIC TROUBLE CODE PROCEDURES 2009
Code No 11 Transponder Communication System or Radio Interference of Encrypted Code 2009
DIAGNOSIS PROCEDURE 2009
STEP 1 Check for presence of other key near the key in the ignition 2009
STEP 2 Check for presence of the equipment which trigger a radio interference 2009
STEP 3 Check that the engine start using the spare ignition key which encrypted code has been registered 2009
STEP 4 M U T -III diagnosis code 2010
STEP 5 Resistance measurement the key reminder switch connector B-140 2010
STEP 6 Connector check: Immobiliser-ECU connector B-49 and key reminder switch connector B-140 2010
STEP 7 Check the wiring harness between immobiliser-ECU connector B-49 (terminal 7 and 8) and key reminder switch connector B-140 (terminal 3 and 7) 2011
Code No 12 Encrypted Codes are Not the Same or Not Registered 2012
DIAGNOSIS PROCEDURE 2012
Resister the encrypted code 2012
Trouble symptom chart 2012
SYMPTOM PROCEDURES 2013
Inspection procedure: 1 MPI System-related Diagnostic Code No P0513 is Set, and Communication Between M U T -III and Immobiliser cannot be Established 2013
DIAGNOSTIC PROCEDURE 2014
Step 1 Connector check: Immobiliser-ECU connector B-49 and engine-ECU <M/T> or engine-CVT-ECU <CVT> connector A-08 2014
Step 2 Check the harness wires between immobiliser-ECU connector B-49 (terminal 3) and engine-ECU <M/T> or engine-CVT-ECU <CVT> connector A-08 (terminal 120) 2014
Step 3 Check the immoblizer-ECU power supply circuit and earth circuit (Refer to Inspection Procedure 4 “Check the immoblizer ECU power supply circuit and earth circuit” P 54A-19 ) 2015
Step 4 Retest the system 2015
Step 5 Retest the system 2015
INSPECTION PROCEDURE 2: The Ignition Key cannot be Registered with the M U T -III 2016
DIAGNOSTIC PROCEDURE 2016
STEP 1 Check that no ignition key can be registered 2016
Step 2 Connector check: Immobiliser-ECU connector B-49 and engine-ECU <M/T> or engine-CVT-ECU <CVT> connector A-08 2017
Step 3 Check the harness wires between immobiliser-ECU connector B-49 (terminal 3) and engine-ECU <M/T> or engine-CVT-ECU <CVT> connector A-08 (terminal 120) 2017
Step 4 Check the communication with M U T -III 2018
Step 5 M U T -III diagnosis code 2018
Step 6 Retest the system 2018
Step 7 Retest the system 2018
Inspection procedure: 3 The Engine does not Start (Cranking Occurs but Initial Combustion does not) 2018
DIAGNOSIS PROCEDURE 2018
Step 1 Battery voltage check 2018
Step 2 M U T -III other system diagnosis code 2018
Step 3 M U T -III diagnosis code 2018
Step 4 Check that the engine starts 2018
Inspection procedure: 4 Check the Power Supply and Earth Circuit to the Immobiliser-ECU 2019
DIAGNOSTIC PROCEDURE 2019
Step 1 Connector check: Immobiliser-ECU connector B-49 2019
Step 2 Voltage measurement at immobiliser-ECU connector B-49 in order to check the battery circuit of power supply system to the key reminder switch 2020
Step 3 Connector check: Engine control relay connector B-106 2020
Step 4 Check the wiring harness between engine control relay connector B-106 (terminal 4) and immobiliser-ECU connector B-49 (terminal 1) 2020
Step 5 Resistance measurement at immobiliser-ECU connector B-49 to check the earth circuit to the immobiliser-ECU connector 2021
Step 6 Check the wiring harness between immobiliser-ECU connector B-49 (terminal 2) and earth 2021
DATA LIST REFERENCE TABLE 2022
CHECK IMMOBILISER-ECU 2022
TERMINAL VOLTAGE CHECK TABLE 2022
ON-VEHICLE SERVICE 2023
HOW TO REGISTER ENCRYPTED CODE 2023
POINTS TO NOTE DURING OPERATION 2023
KEY ID (ENCRYPTED CODE) REGISTRATION <M U T -III> 2023
IGNITION SWITCH 2025
REMOVAL AND INSTALLATION 2025
REMOVAL SERVICE POINT 2027
INSPECTION 2027
IGNITION SWITCH CONTINUITY CHECK 2027
KEY REMINDER SWITCH CONTINUITY CHECK 2027
COMBINATION METER 2028
SERVICE SPECIFICATIONS 2028
SPECIAL TOOLS 2029
TROUBLESHOOTING 2031
DIAGNOSIS FUNCTION 2031
HOW TO READ DIAGNOSIS CODE 2031
HOW TO ERASE DIAGNOSIS CODE 2031
DIAGNOSIS CODE CHART 2031
DIAGNOSTIC TROUBLE CODE PROCEDURES 2032
Code No U1073 Bus Off 2032
DIAGNOSIS PROCEDURE 2032
STEP 1 M U T -III CAN bus diagnostics 2032
STEP 2 Check whether the diagnosis code is reset 2032
STEP 3 Check whether the diagnosis code is reset 2032
Code No U1100: Engine-ECU <M/T> or Engine-CVT-ECU <CVT> Time-out (Related to Engine) Code No U1101: Engine-CVT-ECU Time-out <CVT> (Related to Automatic Transmission) 2033
DIAGNOSIS PROCEDURE 2033
STEP 1 M U T -III CAN bus diagnostics 2033
STEP 2 M U T -III other system diagnosis code 2033
STEP 3 M U T -III other system diagnosis code 2034
STEP 4 Check whether the diagnosis code is reset 2034
STEP 5 Check whether the diagnosis code is reset 2034
STEP 6 Check whether the diagnosis code is reset 2034
Code No U1102: ABS-ECU or ASC-ECU Time-out 2035
DIAGNOSIS PROCEDURE 2035
STEP 1 M U T -III CAN bus diagnostics 2035
STEP 2 M U T -III other system diagnosis code 2035
STEP 3 M U T -III other system diagnosis code 2035
STEP 4 Check whether the diagnosis code is reset 2036
STEP 5 Check whether the diagnosis code is reset 2036
STEP 6 Check whether the diagnosis code is reset 2036
Code No U1106 EPS-ECU Time-out 2036
DIAGNOSIS PROCEDURE 2037
STEP 1 M U T -III CAN bus diagnostics 2037
STEP 2 M U T -III other system diagnosis code 2037
STEP 3 M U T -III other system diagnosis code 2037
STEP 4 Check whether the diagnosis code is reset 2037
STEP 5 Check whether the diagnosis code is reset 2037
STEP 6 Check whether the diagnosis code is reset 2037
Code No U1109: ETACS-ECU Time-out 2038
DIAGNOSIS PROCEDURE 2038
STEP 1 M U T -III CAN bus diagnostics 2038
STEP 2 M U T -III other system diagnosis code 2038
STEP 3 M U T -III diagnosis code 2038
STEP 4 Check whether the diagnosis code is reset 2038
Code No U1112: SRS-ECU Time-out 2039
DIAGNOSIS PROCEDURE 2039
STEP 1 M U T -III CAN bus diagnostics 2039
STEP 2 M U T -III other system diagnosis code 2039
STEP 3 Check whether the diagnosis code is reset 2039
STEP 4 Check whether the diagnosis code is reset 2039
Code No U1120 Failure Information on Engine-ECU <M/T> or Engine-CVT-ECU <CVT> (Related to Engine) 2040
DIAGNOSIS PROCEDURE 2040
STEP 1 M U T -III CAN bus diagnostics 2040
STEP 2 M U T -III other system diagnosis code 2040
STEP 3 M U T -III other system diagnosis code 2040
STEP 4 Check whether the diagnosis code is reset 2040
STEP 5 Check whether the diagnosis code is reset 2041
STEP 6 Check whether the diagnosis code is reset 2041
Code No U1206 Flag Invalid 2041
DIAGNOSIS PROCEDURE 2041
STEP 1 M U T -III CAN bus diagnostics 2041
STEP 2 M U T -III other system diagnosis code 2041
STEP 3 Replace the ETACS-ECU, and check whether the diagnosis code is reset 2041
STEP 4 Check whether the diagnosis code is reset 2042
TROUBLE SYMPTOM CHART 2042
SYMPTOM PROCEDURES 2043
Inspection Procedure 1: Communication with the M U T -III is not Possible 2043
DIAGNOSIS PROCEDURE 2043
STEP 1 Check that the engine-ECU <M/T> or engine-CVT-ECU <CVT> communicates with the M U T -III 2043
STEP 2 M U T -III CAN bus diagnostics 2043
Inspection Procedure 2: Power Supply Circuit System Check Inspection Procedure 3: Odometer and Trip Meter is not Displayed <The 2044
DIAGNOSIS PROCEDURE 2045
STEP 1 Connector check: Combination meter connector B-14 2045
STEP 2 Voltage measurement at combination meter connector B-14 2045
STEP 3 Check the harness wire between the battery (fusible link No 1) and combination meter connector B-14 terminal No 33 2045
STEP 4 Voltage measurement at combination meter connector B-14 2046
STEP 5 Check the harness wire between the ignition switch (IG1) and combination meter connector B-14 terminal No 31 2046
STEP 6 Voltage measurement at combination meter connector B-14 2047
STEP 7 Check the harness wire between the ignition switch (IG2) and combination meter connector B-14 terminal No 32 2047
STEP 8 Resistance measurement at combination meter connector B-14 2048
STEP 9 Check the harness between combination meter connector B-14 terminal No 23, No 36 and body earth 2048
STEP 10 Retest the system 2048
Inspection Procedure 6: Speedometer does not Work (Other Meters Work) Inspection Procedure 7: The Fuel Gauge Needle Moves Excessively 2049
DIAGNOSIS PROCEDURE 2050
STEP 1 M U T -III CAN bus diagnostics 2050
STEP 2 M U T -III diagnosis code 2050
STEP 3 M U T -III data list 2050
STEP 4 Check the speedometer 2050
STEP 5 Retest the system 2050
Inspection Procedure 8: Tachometer does not Work (Other Meters Work) 2051
DIAGNOSIS PROCEDURE 2052
STEP 1 M U T -III CAN bus diagnostics 2052
STEP 2 M U T -III other system diagnosis code 2052
STEP 3 M U T -III data list 2052
STEP 4 M U T -III actuator test 2052
STEP 5 Retest the system 2052
Inspection Procedure 9: Fuel Gauge does not Work (Other Meters Work) 2053
DIAGNOSIS PROCEDURE 2053
STEP 1 Connector check: C-16 fuel pump and gauge unit connector 2053
STEP 2 Check the fuel gauge circuit 2054
STEP 3 Resistance measurement at fuel pump and gauge unit connector C-16 2054
STEP 4 Check the wiring harness wire between fuel pump and gauge unit connector C-16 terminal No 1 and body earth 2055
STEP 5 Connector check: B-14 combination meter connector and C-16 fuel pump and gauge unit connector 2055
STEP 6 Check the wiring harness between combination meter connector B-14 terminal No 22 and fuel pump and gauge unit connector C-16 terminal No 2 2055
STEP 7 M U T -III actuator test 2055
STEP 8 Retest the system 2055
STEP 9 Retest the system 2056
Inspection Procedure 10: Engine Coolant Temperature Gauge does not Work (Other Meters Work) 2057
DIAGNOSIS PROCEDURE 2058
STEP 1 M U T -III CAN bus diagnostics 2058
STEP 2 M U T -III other system diagnosis code 2058
STEP 3 M U T -III data list 2058
STEP 4 M U T -III actuator test 2058
STEP 5 Retest the system 2058
DATA LIST REFERENCE TABLE 2059
ACTUATOR TEST TABLE 2062
CHECK AT ECU TERMINALS 2064
ON-VEHICLE SERVICE 2065
CHECK THE SPEEDOMETER 2065
TACHOMETER CHECK 2065
FUEL TANK GAUGE UNIT CHECK 2065
NOMINAL RESISTANCE OF THE FUEL GAUGE UNIT 2066
FUEL GAUGE UNIT FLOAT HEIGHT 2066
REMOVAL AND INSTALLATION 2067
REMOVAL SERVICE POINT 2068
DISASSEMBLY AND REASSEMBLY 2068
HEADLAMP 2069
SERVICE SPECIFICATIONS 2069
PRECAUTIONS ON HOW TO USE THE HEADLAMP ASSEMBLY 2069
ON-VEHICLE SERVICE 2069
HEADLAMP AIMING 2069
<USING A BEAM SETTING EQUIPMENT> 2069
<USING A SCREEN> (LOW -BEAM) 2069
<USING A SCREEN> (HIGH-BEAM) 2070
HEADLAMP INTENSITY MEASUREMENT 2071
BULB REPLACEMENT 2071
HEADLAMP BULB <LOW BEAM> REPLACEMENT 2071
HEADLAMP BULB <HIGH BEAM> REPLACEMENT 2072
POSITION LAMP BULB REPLACEMENT 2072
FRONT TURN SIGNAL LAMP BULB REPLACEMENT 2073
REMOVAL AND INSTALLATION 2073
INSPECTION 2074
HEADLAMP RELAY (LO) CHECK 2074
HEADLAMP RELAY (HI) CHECK 2074
FOG LAMP 2075
SERVICE SPECIFICATION 2075
SPECIAL TOOL 2075
ON-VEHICLE SERVICE 2075
FOG LAMP AIMING 2075
<EXCEPT FOR RALLIART VERSION-R> 2075
<RALLIART VERSION-R> 2076
BULB REPLACEMENT 2077
<EXCEPT FOR RALLIART VERSION-R> 2077
<RALLIART VERSION-R> 2077
FOG LAMP 2078
REMOVAL AND INSTALLATION 2078
<EXCEPT FOR RALLIART VERSION-R> 2078
<RALLIART VERSION-R> 2078
REMOVAL SERVICE POINT 2079
INSPECTION 2079
FOG LAMP RELAY CONTINUITY CHECK 2079
FOG LAMP SWITCH CONTINUITY CHECK 2079
SIDE TURN-SIGNAL LAMP 2080
SPECIAL TOOL 2080
REMOVAL AND INSTALLATION 2080
REMOVAL SERVICE POINT 2080
INSTALLATION SERVICE POINT 2080
ROOM LAMP 2080
ON-VEHICLE SERVICE 2080
HOW TO ADJUST THE ROOM LAMP DELAY-OFF TIME 2080
REAR COMBINATION LAMP 2081
SPECIAL TOOL 2081
REMOVAL AND INSTALLATION 2081
INSTALLATION SERVICE POINT 2082
HIGH-MOUNTED STOP LAMP 2083
SPECIAL TOOL 2083
REMOVAL AND INSTALLATION 2083
REMOVAL SERVICE POINT 2084
LICENCE PLATE LAMP 2085
REMOVAL AND INSTALLATION 2085
HAZARD WARNING LAMP SWITCH 2086
SPECIAL TOOL 2086
REMOVAL AND INSTALLATION 2086
INSPECTION 2087
HAZARD WARNING LAMP SWITCH CONTINUITY CHECK 2087
HORN 2087
INSPECTION 2087
HORN RELAY CONTINUITY CHECK 2087
CIGARETTE LIGHTER 2088
INSPECTION 2088
CIGARETTE LIGHTER CHECK 2088
COLUMN SWITCH 2089
SPECIAL TOOL 2089
REMOVAL AND INSTALLATION 2089
INSPECTION 2090
LIGHTING SWITCH CONTINUITY CHECK 2090
COLUMN SWITCH (SWITCH BODY) CONTINUITY CHECK 2090
RADIO AND CD PLAYER 2091
SPECIAL TOOLS 2091
TROUBLESHOOTING 2091
TROUBLESHOOTING 2091
STANDARD FLOW OF DIAGNOSIS TROUBLESHOOTING 2091
TROUBLE SYMPTOM CHART 2092
SYMPTOM PROCEDURES 2093
Inspection Procedure 1: Power of Radio and CD Player does not Turn ON when the Ignition Switch is in the “ACC” Position or “ON” Position 2093
DIAGNOSIS PROCEDURE 2093
Step 1 Check to see that the power turns ON when the power switch is turned ON 2093
Step 2 Connector check: radio and CD player connector B-11 2093
Step 3 Voltage measurement at radio and CD player connector B-11 in order to check the battery circuit of power supply system to the radio and CD player (ignition switch ACC) 2094
Step 4 Check the wiring harness between radio and CD player connector B-11 (terminal 10) and ignition switch (ACC) 2094
Step 5 Check the assembling state of the radio and CD player 2095
Inspection Procedure 2: No Sound from One Speaker 2095
DIAGNOSIS PROCEDURE 2095
Step 1 Check to see which speaker the sound is not sent from 2095
Step 2 Check the front door speaker (LH) 2096
Step 3 Connector check: Front door speaker (LH) connector D-14 and radio and CD player connector B-11 2096
Step 4 Check the wiring harness between front door speaker (LH) connector D-14 (terminal 1 and 2) and radio and tape player or CD player connector B-11 (terminals 5 and 13) 2096
Step 5 Check the front door speaker (RH) 2097
Step 6 Connector check: Front door speaker (RH) connector D-02 and radio and tape player or CD player connector B-11 2097
Step 7 Check the wiring harness between front door speaker (RH) connector D-02 (terminal 1 and 2) and radio and CD player connector B-11 (terminal 6 and 14) 2097
Step 8 Check the rear door speaker (LH) 2098
Step 9 Connector check: Rear door speaker (LH) connector D-18 and radio and CD player connector B-11 2098
Step 10 Check the wiring harness between rear door speaker (LH) connector D-18 (terminal 1 and 2) and radio and CD player connector B-11 (terminal 2 and 8) 2098
Step 11 Check the rear door speaker (RH) 2099
Step 12 Connector check: Rear door speaker (RH) connector D-07 and radio and CD player connector B-11 2099
Step 13 Check the wiring harness between rear door speaker (RH) connector D-07 (terminals 1 and 2) and radio and CD player connector B-11 (terminals 1 and 7) 2099
INSPECTION PROCEDURE 3: Noise Appears at Certain Places when Travelling (AM) 2100
DIAGNOSIS PROCEDURE 2100
Step 1 Check the noise occur when entering or near a particular structure (building, tunnel, mountain, etc) 2100
Step 2 After taking the following measures to prevent the noise, check that no noise appears 2100
Step 3 Ask the owner about the state of the noise 2100
Step 4 Check that there is no noise 2100
INSPECTION PROCEDURE 4: Noise is Present while Moving (FM) 2101
INSPECTION PROCEDURE 5: Mixed with Noise, Only at Night (AM) 2102
DIAGNOSIS PROCEDURE 2102
Step 1 Check that the noise still obvious even when the lamps are off 2102
Step 2 Check hat the following actions 2102
Step 3 Check that the noise fades away when the vehicle harness is moved away from the radio (if the harness is not in the proper position) 2102
INSPECTION PROCEDURE 6: Broadcasts can be Heard but Both AM and FM have a lot of Noise 2102
Step 1 Check the state of the antenna 2102
Step 2 Check that the noise occur when the engine is stopped or the engine is running 2102
Step 3 Check that the following actions disappear the noise 2102
Step 4 Check that the radio is correctly earthed 2102
Step 5 Check the connection of the antenna plug and radio and CD player 2103
Step 6 Check that the noise is eliminated when the antenna plug is properly attached 2103
Step 7 Check that the antenna is in good condition and is it properly mounted 2103
INSPECTION PROCEDURE 7: There is More Noise on Either AM or FM 2103
DIAGNOSIS PROCEDURE 2103
Step 1 Check that there is noise under the following state(s) 2103
Step 2 Continue to check for static; when static is detected, check for the conditions listed above 2103
Step 3 Check noise prevention on the radio side is difficult 2103
INSPECTION PROCEDURE 8: There is Noise when Starting the Engine 2104
DIAGNOSIS PROCEDURE 2104
INSPECTION PROCEDURE 9: Some Noise Appears When There is Vibration or Shocks During Travelling 2105
DIAGNOSIS PROCEDURE 2105
Step 1 Connector check: Radio and CD player connector B-11 2105
Step 2 Check that noise appear when the radio switch is turned on while the vehicle is stopped and the radio is tapped while tuned away from a station 2105
Step 3 Check that the radio correctly earthed 2105
Step 4 Check by replacing the radio and CD player 2105
INSPECTION PROCEDURE 10: Noise Sometimes Appears on FM during Travelling 2106
DIAGNOSIS PROCEDURE 2106
Step 1 Check the state of the antenna 2106
Step 2 The check after adjusting the radio 2106
Step 3 Check with several broadcasting stations 2106
Step 4 Check that noise appears when the radio switch is turned on while the vehicle is stopped 2106
Step 5 Check that the radio is correctly earthed 2106
Step 6 Check by replacing the radio and CD player 2106
INSPECTION PROCEDURE 11: Ever-Present Noise 2107
DIAGNOSIS PROCEDURE 2107
INSPECTION PROCEDURE 12: There is Noise but No Reception for Both AM and FM or No Sound from AM, or No Sound from FM 2107
DIAGNOSIS PROCEDURE 2107
Step 1 Check the state of the antenna 2107
Step 2 Check to see if inspections are taking place is an area exposed to special electric fields 2107
Step 3 Relocate and check 2107
Step 4 Tune then check 2107
Step 5 Check the connection of the antenna plug and the radio and CD player 2107
Step 6 Check by replacing the radio and CD player 2107
INSPECTION PROCEDURE 13: Poor Reception 2108
DIAGNOSIS PROCEDURE 2108
Step 1 Check the state of the antenna 2108
Step 2 Check to see if inspections are taking place is an area exposed to special electric fields 2108
Step 3 Relocate and check 2108
Step 4 Tune then check 2108
Step 5 Check with several broadcasting stations 2108
Step 6 Check the connection of the antenna plug and the radio and CD player 2108
Step 7 Check by replacing the radio and CD player 2108
INSPECTION PROCEDURE 14: Distortion on AM or on Both AM and FM 2109
DIAGNOSIS PROCEDURE 2109
Step 1 Check the degree in which distortion is generated 2109
Step 2 Check by the transmission antenna 2109
Step 3 Check how the speakers are setup 2109
Step 4 Check the speakers 2109
Step 5 Check how the speakers are setup 2109
INSPECTION PROCEDURE 15: Distortion on FM Only 2109
DIAGNOSIS PROCEDURE 2109
Step 1 Check with another broadcasting station 2109
Step 2 Relocate the reception area and check 2109
INSPECTION PROCEDURE 16: Using the Auto Select Function, Too Few Automatic Stations are Selected 2110
DIAGNOSIS PROCEDURE 2110
Step 1 Check the state of the antenna 2110
Step 2 Check the number of radio stations 2110
Step 3 Check the distance from the transmission antenna 2110
Step 4 The check if there are not that many radio stations and when there is no transmission antenna in the vicinity 2110
Step 5 Check to see if inspections are taking place is an area exposed to special electric fields 2110
Step 6 Relocate and check 2110
Step 7 Check the connection of the antenna plug and the radio and CD player 2110
Inspection Procedure 17: Preset Station are Erased 2111
DIAGNOSIS PROCEDURE 2112
Step 1 Voltage measurement at radio and CD player connector B-11 2112
Step 2 Connector check: Radio and CD player connector B-11 2112
Step 3 Check the wiring harness between radio and CD player connector B-11 (terminal 11) and fusible link 1 (battery) 2113
INSPECTION PROCEDURE 18: CD can Not be Inserted 2114
DIAGNOSIS PROCEDURE 2114
Step 1 Check that a CD has been already loaded 2114
Step 2 Check how a CD is inserted 2114
Step 3 Check after the CD is loaded 2114
Step 4 Check the CD 2114
Step 5 Check again using a normal CD, which is not dirty or scratched 2114
INSPECTION PROCEDURE 19: No Sound (CD only) 2114
DIAGNOSIS PROCEDURE 2114
Step 1 Check again using a normal CD, which is not dirty or scratched 2114
Step 2 Check power supply to the CD player when the ignition switch is at “ACC” or “ACC” 2114
INSPECTION PROCEDURE 20: CD Sound Skips 2115
DIAGNOSIS PROCEDURE 2115
Step 1 Check the state in which the sound on the CD jumps 2115
Step 2 Check the surface of the CD 2115
Step 3 Check when replacing with a CD that can be played normally without any scratches or soiling 2115
Step 4 Check by tapping the radio and CD player 2115
INSPECTION PROCEDURE 21: Sound Quality is Poor 2115
DIAGNOSIS PROCEDURE 2115
Check to see that the CD can be played normally and that it is free of any scratches or soiling 2115
INSPECTION PROCEDURE 22: CD can not be Ejected 2116
DIAGNOSIS PROCEDURE 2116
Check the power of ignition switch “ACC” 2116
ON-VEHICLE SERVICE 2116
PROCEDURE FOR INPUT OF SECURITY CODE FOR ANTI-THEFT SYSTEM 2116
THREE-MINUTE OPERATION MODE 2117
SPEAKER TEST 2117
RADIO AND CD PLAYER 2119
REMOVAL AND INSTALLATION 2119
SPEAKER 2120
REMOVAL AND INSTALLATION 2120
ROOF ANTENNA 2121
REMOVAL AND INSTALLATION 2121
DEFOGGER 2122
TROUBLESHOOTING 2122
ON-VEHICLE SERVICE 2122
PRINTED HEATER LINES CHECK 2122
REAR WINDOW DEFOGGER RELAY CHECK 2122
DEFOGGER SWITCH 2123
REMOVAL AND INSTALLATION 2123
<VEHICLES WITH MANUAL AIR CONDITIONER> 2123
<VEHICLES WITH AUTOMATIC AIR CONDITIONER> 2123
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
CVT 2124
SERVICE SPECIFICATIONS 2126
LUBRICANTS 2126
SEALANTS AND ADHESIVES 2126
SPECIAL TOOLS 2127
TROUBLESHOOTING <CVT> 2130
STANDARD FLOW OF DIAGNOSIS TROUBLESHOOTING 2130
LEARNED VALUE INITIALIZATION PROCEDURE FOR CVT 2130
AIM 2130
INITIALISATOIN PROCEDURE 2130
CVT FLUID PRESSURE CONTROL LEARNING PROCEDURE 2131
AIM 2131
DIAGNOSIS FUNCTION 2132
N RANGE LAMP SYSTEM 2132
METHOD OF READING THE DIAGNOSIS CODE 2132
METHOD OF ERASING THE DIAGNOSIS CODE 2132
FREEZE FRAME DATA CHECK 2132
ROAD TEST 2133
RATIO PATTERN 2136
DAMPER CLUTCH CONTROL 2136
INSPECTION CHART FOR DIAGNOSIS CODES 2137
INSPECTION PROCEDURES FOR DIAGNOSIS CODE 2138
Code No 15, 16 CVT Fluid Temperature Sensor System 2138
DIAGNOSIS PROCEDURE 2138
STEP 1 M U T -III data list 2138
STEP 2 Measure the resistance at CVT control solenoid valve assembly connector A-117 2139
STEP 3 Connector check: A-117 CVT control solenoid valve assembly connector 2139
STEP 4 Measure the resistance at CVT control solenoid valve assembly connector A-117 2139
STEP 5 Measure the voltage at engine-CVT-ECU connector A-114 2139
STEP 6 Connector check: A-114 engine-CVT-ECU connector 2140
STEP 7 M U T -III data list 2140
STEP 8 Connector check: A-114 engine-CVT-ECU connector 2140
STEP 9 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 19 2141
STEP 10 Measure the voltage at CVT control solenoid valve assembly connector A-117 2141
STEP 11 Measure the voltage at engine-CVT-ECU connector A-114 2141
STEP 12 Connector check: A-114 engine-CVT-ECU connector 2142
STEP 13 Connector check: A-114 engine-CVT-ECU connector 2142
STEP 14 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 18 2143
Code No 18, 19 Line Pressure Sensor System 2144
DIAGNOSIS PROCEDURE 2144
STEP 1 M U T -III data list 2144
STEP 2 Connector check: A-113 line pressure sensor connector 2145
STEP 3 Measure the resistance at line pressure sensor connector A-113 2145
STEP 4 Measure the voltage at engine-CVT-ECU connector A-114 2145
STEP 5 Connector check: A-114 engine-CVT-ECU connector 2146
STEP 6 M U T -III data list 2146
STEP 7 Connector check: A-114 engine-CVT-ECU connector 2146
STEP 8 Check the harness between line pressure sensor connector A-113 terminal No 3 and engine-CVT-ECU connector A-114 terminal No 26 2147
STEP 9 Measure the voltage at line pressure sensor connector A-113 2147
STEP 10 Measure the voltage at engine-CVT-ECU connector A-114 2147
STEP 11 Connector check: A-114 engine-CVT-ECU connector 2148
STEP 12 Check the harness between line pressure sensor connector A-113 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 59 2148
STEP 13 Connector check: A-114 engine-CVT-ECU connector 2149
STEP 14 Check the harness between line pressure sensor connector A-113 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 59 2149
STEP 15 Measure the voltage at engine-CVT-ECU connector A-114 2150
STEP 16 Connector check: A-114 engine-CVT-ECU connector 2150
STEP 17 Check the harness between line pressure sensor connector A-113 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 11 2151
STEP 18 Connector check: A-114 engine-CVT-ECU connector 2151
Code No 22 Turbine Speed Sensor System 2152
DIAGNOSIS PROCEDURE 2152
STEP 1 M U T -III data list 2152
STEP 2 Connector check: A-120 turbine speed sensor connector 2153
STEP 3 Measure the resistance at turbine speed sensor connector A-120 2153
STEP 4 Measure the voltage at engine-CVT-ECU connector A-114 2153
STEP 5 Connector check: A-114 engine-CVT-ECU connector 2154
STEP 6 M U T -III data list 2154
STEP 7 Connector check: A-114 engine-CVT-ECU connector 2154
STEP 8 Check the harness between turbine speed sensor connector A-120 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 60 2155
STEP 9 Measure the voltage at turbine speed sensor connector A-120 2155
STEP 10 Connectors check: A-17 intermediate connector, B-112 J/B connector 2155
STEP 11 Check the harness between turbine speed sensor connector A-120 terminal No 3 and J/B connector B-112 terminal No 6 2156
STEP 12 Measure the voltage at turbine speed sensor connector A-120 2156
STEP 13 Measure the voltage at engine-CVT-ECU connector A-114 2156
STEP 14 Connector check: A-114 engine-CVT-ECU connector 2157
STEP 15 Check the harness between turbine speed sensor connector A-120 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 44 2157
STEP 16 Connector check: A-114 engine-CVT-ECU connector 2158
STEP 17 Check the harness between turbine speed sensor connector A-120 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 44 2158
STEP 18 Measure the output wave pattern of the turbine speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2159
STEP 19 Check the turbine speed sensor and then recheck the diagnosis code 2159
STEP 20 Replace the turbine speed sensor and then recheck the diagnosis code 2159
STEP 21 Check the forward clutch retainer 2159
Code No 23, 26 Primary Speed Sensor System 2160
DIAGNOSIS PROCEDURE 2160
STEP 1 M U T -III data list 2160
STEP 2 Connector check: A-116 primary speed sensor connector 2161
STEP 3 Measure the resistance at primary speed sensor connector A-116 2161
STEP 4 Measure the voltage at engine-CVT-ECU connector A-114 2161
STEP 5 Connector check: A-114 engine-CVT-ECU connector 2162
STEP 6 M U T -III data list 2162
STEP 7 Connector check: A-114 engine-CVT-ECU connector 2162
STEP 8 Check the harness between primary speed sensor connector A-116 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 60 2163
STEP 9 Measure the voltage at primary speed sensor connector A-116 2163
STEP 10 Connectors check: A-17 intermediate connector, B-112 J/B connector 2163
STEP 11 Check the harness between primary speed sensor connector A-116 terminal No 3 and J/B connector B-112 terminal No 6 2164
STEP 12 Measure the voltage at primary speed sensor connector A-116 2164
STEP 13 Measure the voltage at engine-CVT-ECU connector A-114 2164
STEP 14 Connector check: A-114 engine-CVT-ECU connector 2165
STEP 15 Check the harness between primary speed sensor connector A-116 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 43 2165
STEP 16 Connector check: A-114 engine-CVT-ECU connector 2166
STEP 17 Check the harness between primary speed sensor connector A-116 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 43 2166
STEP 18 Measure the output wave pattern of the primary speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2167
STEP 19 Measure the output wave pattern of the secondary speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2167
STEP 20 Check the primary speed sensor and then recheck the diagnosis code 2168
STEP 21 Replace the primary speed sensor and then recheck the diagnosis code 2168
STEP 22 Replace the CVT assembly and then recheck the diagnosis code 2168
STEP 23 M U T -III data list 2168
STEP 24 Connector check: A-112 secondary speed sensor connector 2168
STEP 25 Measure the resistance at secondary speed sensor connector A-112 2168
STEP 26 Measure the voltage at engine-CVT-ECU connector A-114 2169
STEP 27 Connector check: A-114 engine-CVT-ECU connector 2169
STEP 28 M U T -III data list 2169
STEP 29 Connector check: A-114 engine-CVT-ECU connector 2170
STEP 30 Check the harness between secondary speed sensor connector A-112 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 60 2170
STEP 31 Measure the voltage at secondary speed sensor connector A-112 2171
STEP 32 Connectors check: A-17 intermediate connector, B-112 J/B connector 2171
STEP 33 Check the harness between secondary speed sensor connector A-112 terminal No 3 and J/B connector B-112 terminal No 6 2171
STEP 34 Measure the voltage at secondary speed sensor connector A-112 2171
STEP 35 Measure the voltage at engine-CVT-ECU connector A-114 2172
STEP 36 Connector check: A-114 engine-CVT-ECU connector 2172
STEP 37 Check the harness between secondary speed sensor connector A-112 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 45 2173
STEP 38 Connector check: A-114 engine-CVT-ECU connector 2173
STEP 39 Check the harness between secondary speed sensor connector A-112 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 45 2174
STEP 40 Measure the output wave pattern of the secondary speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2174
STEP 41 Measure the output wave pattern of the primary speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2175
STEP 42 Check the secondary speed sensor and then recheck the diagnosis code 2175
STEP 43 Replace the secondary speed sensor and then recheck the diagnosis code 2175
STEP 44 Replace the CVT assembly and then recheck the diagnosis code 2175
Code No 24, 25 Secondary Speed Sensor System 2176
DIAGNOSIS PROCEDURE 2176
STEP 1 Road test 2176
STEP 2 M U T -III diagnosis code 2177
STEP 3 M U T -III data list 2177
STEP 4 Connector check: A-112 secondary speed sensor connector 2177
STEP 5 Measure the resistance at secondary speed sensor connector A-112 2177
STEP 6 Measure the voltage at engine-CVT-ECU connector A-114 2177
STEP 7 Connector check: A-114 engine-CVT-ECU connector 2178
STEP 8 M U T -III data list 2178
STEP 9 Connector check: A-114 engine-CVT-ECU connector 2178
STEP 10 Check the harness between secondary speed sensor connector A-112 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 60 2179
STEP 11 Measure the voltage at secondary speed sensor connector A-112 2179
STEP 12 Connectors check: A-17 intermediate connector, B-112 J/B connector 2179
STEP 13 Check the harness between secondary speed sensor connector A-112 terminal No 3 and J/B connector B-112 terminal No 6 2180
STEP 14 Measure the voltage at secondary speed sensor connector A-112 2180
STEP 15 Measure the voltage at engine-CVT-ECU connector A-114 2180
STEP 16 Connector check: A-114 engine-CVT-ECU connector 2181
STEP 17 Check the harness between secondary speed sensor connector A-112 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 45 2181
STEP 18 Connector check: A-114 engine-CVT-ECU connector 2182
STEP 19 Check the harness between secondary speed sensor connector A-112 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 45 2182
STEP 20 Measure the output wave pattern of the secondary speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2183
STEP 21 Measure the output wave pattern of the primary speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2183
STEP 22 Check the secondary speed sensor and then recheck the diagnosis code 2184
STEP 23 Replace the secondary speed sensor and then recheck the diagnosis code 2184
STEP 24 Replace the CVT assembly and then recheck the diagnosis code 2184
STEP 25 M U T -III data list 2184
STEP 26 Connector check: A-116 primary speed sensor connector 2184
STEP 27 Measure the resistance at primary speed sensor connector A-116 2184
STEP 28 Measure the voltage at engine-CVT-ECU connector A-114 2185
STEP 29 Connector check: A-114 engine-CVT-ECU connector 2185
STEP 30 M U T -III data list 2185
STEP 31 Connector check: A-114 engine-CVT-ECU connector 2186
STEP 32 Check the harness between primary speed sensor connector A-116 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 60 2186
STEP 33 Measure the voltage at primary speed sensor connector A-116 2187
STEP 34 Connectors check: A-17 intermediate connector, B-112 J/B connector 2187
STEP 35 Check the harness between primary speed sensor connector A-116 terminal No 3 and J/B connector B-112 terminal No 6 2187
STEP 36 Measure the voltage at primary speed sensor connector A-116 2187
STEP 37 Measure the voltage at engine-CVT-ECU connector A-114 2188
STEP 38 Connector check: A-114 engine-CVT-ECU connector 2188
STEP 39 Check the harness between primary speed sensor connector A-116 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 43 2189
STEP 40 Connector check: A-114 engine-CVT-ECU connector 2189
STEP 41 Check the harness between primary speed sensor connector A-116 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 43 2190
STEP 42 Measure the output wave pattern of the primary speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2190
STEP 43 Measure the output wave pattern of the secondary speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2191
STEP 44 Check the primary speed sensor and then recheck the diagnosis code 2191
STEP 45 Replace the primary speed sensor and then recheck the diagnosis code 2191
STEP 46 Replace the CVT assembly and then recheck the diagnosis code 2191
Code No 27, 28 Primary Pressure Sensor System 2192
DIAGNOSIS PROCEDURE 2192
STEP 1 M U T -III data list 2192
STEP 2 Connector check: A-118 primary pressure sensor connector 2193
STEP 3 Measure the resistance at primary pressure sensor connector A-118 2193
STEP 4 Measure the voltage at engine-CVT-ECU connector A-114 2193
STEP 5 Connector check: A-114 engine-CVT-ECU connector 2194
STEP 6 M U T -III data list 2194
STEP 7 Connector check: A-114 engine-CVT-ECU connector 2194
STEP 8 Check the harness between primary pressure sensor connector A-118 terminal No 3 and engine-CVT-ECU connector A-114 terminal No 42 2195
STEP 9 Measure the voltage at primary pressure sensor connector A-118 2195
STEP 10 Measure the voltage at engine-CVT-ECU connector A-114 2195
STEP 11 Connector check: A-114 engine-CVT-ECU connector 2196
STEP 12 Check the harness between primary pressure sensor connector A-118 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 58 2196
STEP 13 Connector check: A-114 engine-CVT-ECU connector 2197
STEP 14 Check the harness between primary pressure sensor connector A-118 terminal No 1 and engine-CVT-ECU connector A-114 terminal No 58 2197
STEP 15 Measure the voltage at engine-CVT-ECU connector A-114 2198
STEP 16 Connector check: A-114 engine-CVT-ECU connector 2198
STEP 17 Check the harness between primary pressure sensor connector A-118 terminal No 2 and engine-CVT-ECU connector A-114 terminal No 41 2199
STEP 18 Connector check: A-114 engine-CVT-ECU connector 2199
Code No 31 Line Pressure Control Solenoid Valve System 2200
DIAGNOSIS PROCEDURE 2200
STEP 1 M U T -III diagnosis code 2200
STEP 2 M U T -III actuator test 2201
STEP 3 Connector check: A-117 CVT control solenoid valve assembly connector 2201
STEP 4 Measure the resistance at CVT control solenoid valve assembly connector A-117 2201
STEP 5 Measure the voltage at engine-CVT-ECU connector A-114 2201
STEP 6 Connector check: A-114 engine-CVT-ECU connector 2202
STEP 7 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 6 and engine-CVT-ECU connector A-114 terminal No 4 2202
STEP 8 M U T -III actuator test 2202
STEP 9 Connector check: A-117 CVT control solenoid valve assembly connector 2203
STEP 10 Measure the resistance at CVT control solenoid valve assembly connector A-117 2203
STEP 11 Connectors check: A-17 intermediate connector, B-109 J/B connector 2203
STEP 12 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 10 and J/B connector B-109 terminal No 5 2204
Code No 32, 36 Shift Control Solenoid Valve System 2205
DIAGNOSIS PROCEDURE 2205
STEP 1 M U T -III diagnosis code 2205
STEP 2 M U T -III actuator test 2205
STEP 3 Connector check: A-117 CVT control solenoid valve assembly connector 2205
STEP 4 Measure the resistance at CVT control solenoid valve assembly connector A-117 2205
STEP 5 Measure the voltage at engine-CVT-ECU connector A-114 2206
STEP 6 Connector check: A-114 engine-CVT-ECU connector 2206
STEP 7 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 5 and engine-CVT-ECU connector A-114 terminal No 2 2207
STEP 8 M U T -III actuator test 2207
STEP 9 Connector check: A-117 CVT control solenoid valve assembly connector 2207
STEP 10 Measure the resistance at CVT control solenoid valve assembly connector A-117 2207
STEP 11 Connectors check: A-17 intermediate connector, B-109 J/B connector 2208
STEP 12 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 9 and J/B connector B-109 terminal No 5 2208
Code No 33, 37 Damper Clutch Control Solenoid Valve System 2209
DIAGNOSIS PROCEDURE 2209
STEP 1 M U T -III diagnosis code 2209
STEP 2 M U T -III actuator test 2209
STEP 3 Connector check: A-117 CVT control solenoid valve assembly connector 2209
STEP 4 Measure the resistance at CVT control solenoid valve assembly connector A-117 2209
STEP 5 Measure the voltage at engine-CVT-ECU connector A-114 2210
STEP 6 Connector check: A-114 engine-CVT-ECU connector 2210
STEP 7 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 3 and engine-CVT-ECU connector A-114 terminal No 1 2211
STEP 8 M U T -III actuator test 2211
STEP 9 Connector check: A-117 CVT control solenoid valve assembly connector 2211
STEP 10 Measure the resistance at CVT control solenoid valve assembly connector A-117 2211
STEP 11 Connectors check: A-17 intermediate connector, B-109 J/B connector 2212
STEP 12 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 10 and J/B connector B-109 terminal No 5 2212
Code No 34, 38 Clutch Pressure Control Solenoid Valve System 2213
DIAGNOSIS PROCEDURE 2213
STEP 1 M U T -III diagnosis code 2213
STEP 2 M U T -III actuator test 2213
STEP 3 Connector check: A-117 CVT control solenoid valve assembly connector 2213
STEP 4 Measure the resistance at CVT control solenoid valve assembly connector A-117 2213
STEP 5 Measure the voltage at engine-CVT-ECU connector A-114 2214
STEP 6 Connector check: A-114 engine-CVT-ECU connector 2214
STEP 7 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 4 and engine-CVT-ECU connector A-114 terminal No 3 2215
STEP 8 M U T -III actuator test 2215
STEP 9 Connector check: A-117 CVT control solenoid valve assembly connector 2215
STEP 10 Measure the resistance at CVT control solenoid valve assembly connector A-117 2215
STEP 11 Connectors check: A-17 intermediate connector, B-109 J/B connector 2216
STEP 12 Check the harness between CVT control solenoid valve assembly connector A-117 terminal No 9 and J/B connector B-109 terminal No 5 2216
Code No 42 Fail System of Shift System 2217
DIAGNOSIS PROCEDURE 2217
STEP 1 M U T -III diagnosis code 2217
STEP 2 Measure the output wave pattern of the primary speed sensor at engine-CVT-ECU connector A-114 (using an oscilloscope) 2217
STEP 3 M U T -III actuator test 2217
STEP 4 Hydraulic pressure test 2217
STEP 5 Valve body assembly disassembly, cleaning and assembly 2217
STEP 6 Test-drive the vehicle, and check whether the diagnosis code is reset 2218
Code No 44, 45 Fail System of Damper Clutch System 2218
DIAGNOSIS PROCEDURE 2218
STEP 1 M U T -III diagnosis code 2218
STEP 2 M U T -III actuator test 2218
STEP 3 Disassemble, clean and assemble the valve body assembly 2218
Code No 46, 48 Fail System of Clutch System 2218
DIAGNOSIS PROCEDURE 2219
STEP 1 M U T -III diagnosis code 2219
STEP 2 M U T -III data list 2219
STEP 3 M U T -III actuator test 2219
STEP 4 M U T -III actuator test 2219
STEP 5 Hydraulic pressure test 2219
STEP 6 Replace the engine-CVT-ECU and then recheck the diagnosis code 2219
STEP 7 Disassemble, clean and assemble the valve body assembly 2219
STEP 8 Check the forward clutch system and reverse brake system 2219
STEP 9 Check the forward clutch and reverse brake 2219
STEP 10 Recheck the diagnosis code 2219
Code No 51, 52 Inhibitor Switch System 2220
STEP 1 M U T -III data list 2221
STEP 2 Check the inhibitor switch 2221
STEP 3 Connector check: A-119 inhibitor switch connector 2221
STEP 4 Measure the voltage at inhibitor switch connector A-119 2221
STEP 5 Connector check: A-114 engine-CVT-ECU connector 2221
STEP 6 Check the harness between inhibitor switch connector A-119 terminal No 3 (P), 7 (R), 4 (N), 1 (D), 5 (Ds), 2 (L) and engine-CVT-ECU connector A-114 terminal No 46 (P), 48 (R), 63 (N), 62 (D), 61 (Ds), 47 (L) 2222
STEP 7 M U T -III data list 2222
STEP 8 Connectors check: A-17 intermediate connector, B-110, B-129 J/B connector 2222
STEP 9 Check the harness between inhibitor switch connector A-119 terminal No 8 and J/B connector B-129 terminal No 3 2223
Code No 53, 54 Stop Lamp Switch System 2224
DIAGNOSIS PROCEDURE 2224
STEP 1 Check that the stop lamps illuminate and extinguish normally 2224
STEP 2 Check the brake pedal height 2224
STEP 3 Check the stop lamp switch 2225
STEP 4 M U T -III data list 2225
STEP 5 Connector check: B-27 stop lamp switch connector 2225
STEP 6 Measure the voltage at stop lamp switch connector B-27 2225
STEP 7 Measure the voltage at engine-CVT-ECU connector A-08 2225
STEP 8 Connector check: A-08 engine-CVT-ECU connector 2226
STEP 9 M U T -III data list 2226
STEP 10 Connector check: A-08 engine-CVT-ECU connector 2226
STEP 11 Check the harness between stop lamp switch connector B-27 terminal No 1 and engine-CVT-ECU connector A-08 terminal No 128 2227
STEP 12 Connectors check: B-108, B-112 J/B connector 2227
STEP 13 Check the harness between stop lamp switch connector B-27 terminal No 2 and J/B connector B-108 terminal No 1 2228
Code No 56 CVT Control Relay System 2229
DIAGNOSIS PROCEDURE 2229
STEP 1 M U T -III data list 2229
STEP 2 Check the CVT control relay 2230
STEP 3 Connector check: B-118 CVT control relay connector 2230
STEP 4 Measure the voltage at CVT control relay connector B-118 2230
STEP 5 Measure the voltage at engine-CVT-ECU connector A-08 2230
STEP 6 Connectors check: A-08 engine-CVT-ECU, B-112 J/B connector 2231
STEP 7 Check the wiring harness between CVT control relay connector B-118 terminal No 2 and engine-CVT-ECU connector A-08 terminal No 124 2231
STEP 8 M U T -III data list 2231
STEP 9 Measure the voltage at engine-CVT-ECU connector A-08 2232
STEP 10 Connector check: A-08 engine-CVT-ECU connector 2232
STEP 11 Connectors check: A-08 engine-CVT-ECU connector, B-109 J/B connector 2233
STEP 12 Check the harness between engine-CVT-ECU connector A-08 terminal No 73, 71 and CVT control relay connector B-118 terminal No 4 2233
STEP 13 Connector check: B-108 J/B connector 2234
STEP 14 Check the harness between J/B connector B-108 terminal No 1 and CVT control relay connector B-118 terminal No 1, 3 2234
Code No 59 Steel belt system 2235
DIAGNOSIS PROCEDURE 2235
STEP 1 M U T -III diagnosis code 2235
STEP 2 M U T -III actuator test 2235
STEP 3 M U T -III data list 2235
STEP 4 M U T -III data list 2235
STEP 5 M U T -III data list 2235
STEP 6 Check whether the diagnosis code is reset 2235
Code No 57, 71, 72 Fail System of Line Pressure System 2236
DIAGNOSIS PROCEDURE 2236
STEP 1 Engine system check 2236
STEP 2 M U T -III diagnosis code 2236
STEP 3 M U T -III data list 2236
STEP 4 M U T -III actuator test 2236
STEP 5 M U T -III actuator test 2236
INSPECTION CHART FOR TROUBLE SYMPTOMS 2237
INSPECTION PROCEDURES FOR TROUBLE SYMPTOM 2238
Inspection Procedure 2: Driving Not Possible (Engine Not Started) 2238
DIAGNOSIS PROCEDURE 2238
STEP 1 M U T -III diagnosis code 2238
STEP 2 Transmission control cable check 2238
STEP 3 Engine system check 2238
Inspection Procedure 3: Driving Not Possible (Vehicle Not Moved) 2238
DIAGNOSIS PROCEDURE 2238
STEP 1 M U T -III diagnosis code 2238
STEP 2 M U T -III actuator test 2238
STEP 3 M U T -III actuator test 2239
STEP 4 Hydraulic pressure test 2239
STEP 5 Replace the engine-CVT-ECU and then recheck the symptom 2239
STEP 6 Disassemble, clean and assemble the valve body assembly 2239
STEP 7 Check the forward clutch system and reverse brake system 2239
STEP 8 Check the forward clutch system and reverse brake system 2239
STEP 9 Retest the system 2239
Inspection Procedure 4: Fault at Vehicle Start (Engine Stall During Shift) 2240
DIAGNOSIS PROCEDURE 2240
STEP 1 Engine system check 2240
STEP 2 M U T -III actuator test 2240
STEP 3 Hydraulic pressure test 2240
STEP 4 Disassemble, clean and assemble the valve body assembly 2240
STEP 5 Retest the system 2240
Inspection Procedure 5: Fault at Vehicle Start (Shift Shock N to D, N to R) 2240
DIAGNOSIS PROCEDURE 2240
STEP 1 M U T -III actuator test 2240
STEP 2 M U T -III actuator test 2241
STEP 3 Hydraulic pressure test 2241
STEP 4 Replace the engine-CVT-ECU and then recheck the symptom 2241
STEP 5 Disassemble, clean and assemble the valve body assembly 2241
STEP 6 Check the forward clutch system and reverse brake system 2241
STEP 7 Check the forward clutch and reverse brake 2241
STEP 8 Retest the system 2241
Inspection Procedure 6: Fault During Driving (Poor Acceleration) 2242
DIAGNOSIS PROCEDURE 2242
STEP 1 Engine system check 2242
STEP 2 M U T -III actuator test 2242
STEP 3 M U T -III actuator test 2242
STEP 4 Hydraulic pressure test 2242
STEP 5 Replace the engine-CVT-ECU and then recheck the symptom 2242
STEP 6 Disassemble, clean and assemble the valve body assembly 2242
STEP 7 Check the forward clutch system and reverse brake system 2242
STEP 8 Check the forward clutch and reverse brake 2243
STEP 9 Retest the system 2243
Inspection Procedure 7: Fault During Driving (Vibration) 2243
DIAGNOSIS PROCEDURE 2243
STEP 1 M U T -III actuator test 2243
STEP 2 M U T -III actuator test 2243
STEP 3 Hydraulic pressure test 2243
STEP 4 Disassemble, clean and assemble the valve body assembly 2243
STEP 5 Retest the system 2243
Inspection Procedure 8: Fault During Driving (Excessive Engine Brake Operated) 2244
DIAGNOSIS PROCEDURE 2244
STEP 1 Engine system check 2244
STEP 2 M U T -III actuator test 2244
STEP 3 M U T -III data list 2244
STEP 4 Hydraulic pressure test 2244
STEP 5 Replace the engine-CVT-ECU and then recheck the symptom 2244
STEP 6 Disassemble, clean and assemble the valve body assembly 2244
STEP 7 Replace the engine-CVT-ECU and then recheck the symptom 2244
Inspection Procedure 9: CVT Indicator Lamp System 2245
DIAGNOSIS PROCEDURE 2245
STEP 1 M U T -III CAN bus diagnostics 2245
STEP 2 M U T -III actuator test 2245
STEP 3 Check the speedometer 2245
DATA LIST REFERENCE TABLE 2246
LEARNED VALUE 2247
ACTUATOR TEST JUDGMENT VALUE 2248
CHECK AT ENGINE-CVT-ECU TERMINALS 2248
OSCILLOSCOPE INSPECTION PROCEDURE 2251
TROUBLESHOOTING <CVT KEY INTERLOCK AND SHIFT LOCK MECHANISMS> 2252
INSPECTION CHART FOR TROUBLE SYMPTOMS 2252
INSPECTION PROCEDURES FOR TROUBLE SYMPTOM 2252
Inspection Procedure 1: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever can be moved from the P to the R position even though the brake pedal is not depressed 2252
DIAGNOSIS PROCEDURE 2252
Inspection Procedure 2: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever cannot be moved from the P to the R position even though the brake pedal is being depressed 2253
DIAGNOSIS PROCEDURE 2253
Inspection Procedure 3: The ignition key is at the LOCK (OFF) position, but the selector lever can be moved from the P to the R position when the brake pedal is depressed 2253
DIAGNOSIS PROCEDURE 2253
Inspection Procedure 4: The selector lever cannot be easily moved from the P to the R position 2253
DIAGNOSIS PROCEDURE 2253
Inspection Procedure 5: The selector lever cannot be moved from the R to the P position 2253
DIAGNOSIS PROCEDURE 2253
Inspection Procedure 6: The ignition key cannot be turned to the LOCK (OFF) position when the selector lever is at the P position 2254
DIAGNOSIS PROCEDURE 2254
Inspection Procedure 7: The ignition key can be turned to the LOCK (OFF) position when the selector lever is at a position other than the P position 2254
DIAGNOSIS PROCEDURE 2254
ON-VEHICLE SERVICE 2255
ESSENTIAL SERVICE 2255
TRANSMISSION FLUID (CVT FLUID) CHECK 2255
TRANSMISSION FLUID (CVT FLUID) REPLACEMENT 2256
TRANSMISSION FLUID (CVT FLUID) COOLER LINE FLUSHING 2257
INHIBITOR SWITCH CONTINUITY CHECK 2258
INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT 2258
CVT CONTROL COMPONENT LOCATION 2259
CVT CONTROL COMPONENT CHECKS 2260
INHIBITOR SWITCH CHECK 2260
STOP LAMP SWITCH CHECK 2260
CVT CONTROL RELAY CHECK 2260
CVT CONTROL SOLENOID VALVE ASSEMBLY CHECK 2260
CVT FLUID TEMPERATURE SENSOR CHECK 2261
TORQUE CONVERTER STALL TEST 2262
TORQUE CONVERTER STALL TEST JUDGMENT RESULTS 2262
HYDRAULIC PRESSURE TESTS 2263
OIL SEAL LAYOUT 2265
SELECTOR LEVER OPERATION CHECK 2266
KEY INTERLOCK/SHIFT LOCK MECHANISM CHECK AND ADJUSTMENT 2267
TRANSMISSION CONTROL 2269
REMOVAL AND INSTALLATION 2269
REMOVAL SERVICE POINTS 2270
INSTALLATION SERVICE POINTS 2270
CVT KEY INTERLOCK AND SHIFT LOCK MECHANISMS 2271
REMOVAL AND INSTALLATION 2271
REMOVAL SERVICE POINTS 2272
INSTALLATION SERVICE POINTS 2272
TRANSMISSION ASSEMBLY 2273
REMOVAL AND INSTALLATION 2273
REMOVAL SERVICE POINTS 2275
INSTALLATION SERVICE POINTS 2277
VALVE BODY ASSEMBLY, SENSORS 2278
REMOVAL AND INSTALLATION 2278
REMOVAL SERVICE POINTS 2280
INSTALLATION SERVICE POINTS 2280
ATF WARMER (ATF COOLER) 2282
REMOVAL AND INSTALLATION 2282
THERMO VALVE CHECK 2283
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
SMART WIRING SYSTEM (SWS) NOT USING SWS MONITOR 2284
GENERAL INFORMATION 2285
BUZZER 2285
CENTRAL DOOR LOCKING SYSTEM 2286
POWER WINDOW 2286
KEYLESS ENTRY SYSTEM 2287
WINDSHIELD WIPER AND WASHER 2288
REAR WIPER AND WASHER 2290
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR 2291
FLASHER TIMER FUNCTION 2292
HEADLAMP 2293
FOG LAMP 2293
INTERIOR LAMP 2294
SPECIAL TOOLS 2296
TROUBLESHOOTING 2298
PRIOR TO TROUBLESHOOTING 2298
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 2298
ACTUATOR TEST REFERENCE TABLE 2298
DIAGNOSTIC FUNCTION 2298
HOW TO READ DIAGNOSIS CODE 2298
HOW TO CHECK INPUT SIGNALS 2299
DIAGNOSIS CODE CHART 2301
DIAGNOSIS TROUBLE CODE PROCEDURES 2302
Diagnosis code No U1700: Trouble in SWS communication line system 2302
DIAGNOSIS PROCEDURE 2302
Step 1 M U T -III CAN bus diagnostics 2302
Step 2 Check whether the diagnosis code is reset 2302
Diagnosis code No U1701: Communication error with column switch 2303
DIAGNOSIS PROCEDURE 2304
Step 1 M U T -III CAN bus diagnostics 2304
Step 2 Use the M U T -III to confirm a diagnosis code (M U T -III diagnosis code) 2304
Step 3 Connector check: B-135 column switch connector 2304
Step 4 Voltage measurement at the B-135 column switch connector 2304
Step 5 Check the wiring harness between B-135 column switch connector terminal No 1 to fusible link (1) 2305
Step 6 Resistance measurement at the B-135 column switch connector 2305
Step 7 Check the wiring harness between B-135 column switch connector No 4 to body earth 2306
Step 8 Connector check: B-133 ETACS-ECU connector 2306
Step 9 Check the wiring harness from B-133 ETACS-ECU connector terminal Nos 54, 60 and 63 to B-135 column switch connector terminal Nos 3, 10 and 2 2306
Step 10 Check whether the diagnosis code is reset 2306
Diagnosis code No U1073: Bus off 2307
DIAGNOSIS PROCEDURE 2307
Step 1 M U T -III CAN bus diagnostics 2307
Step 2 Check whether the diagnosis code is reset 2307
Step 3 Check whether the diagnosis code is reset 2307
Diagnosis code No U1100: Engine-ECU <M/T> or Engine-CVT-ECU <CVT> time-out (related to engine) Diagnosis code No U1101: Engine-CVT-ECU time-out (related to CVT) <CVT> 2307
DIAGNOSIS PROCEDURE 2308
Step 1 M U T -III CAN bus diagnostics 2308
Step 2 M U T -III other system diagnosis code 2308
Step 3 M U T -III other system diagnosis code 2308
Step 4 Check whether the diagnosis code is reset 2308
Step 5 Check whether the diagnosis code is reset 2308
Diagnosis code No U1102: ABS-ECU or ASC-ECU time-out 2309
DIAGNOSIS PROCEDURE 2309
Step 1 M U T -III CAN bus diagnostics 2309
Step 2 M U T -III other system diagnosis code 2309
Step 3 M U T -III other system diagnosis code 2309
Step 4 Check whether the diagnosis code is reset 2309
Step 5 Check whether the diagnosis code is reset 2310
Diagnosis code No U1110: Meter and A/C-ECU time-out (related to A/C) Diagnosis code No U1108: Meter and A/C-ECU time-out (related to meter) 2310
DIAGNOSIS PROCEDURE 2310
Step 1 M U T -III CAN bus diagnostics 2310
Step 2 M U T -III other system diagnosis code 2311
Step 3 M U T -III other system diagnosis code 2311
Step 4 Check whether the diagnosis code is reset 2311
Step 5 Check whether the diagnosis code is reset 2311
Diagnosis code No U1128: Meter and A/C-ECU failure information (related to meter) 2312
DIAGNOSIS PROCEDURE 2312
Step 1 M U T -III CAN bus diagnostics 2312
Step 2 M U T -III other system diagnosis code 2312
Step 3 M U T -III other system diagnosis code 2312
Step 4 Check whether the diagnosis code is reset 2312
Diagnosis code No B1706: Blown fuse is detected in fuse No 31 (hazard fuse) 2313
DIAGNOSIS PROCEDURE 2313
Step 1 M U T -III CAN bus diagnostics 2313
Step 2 Check the Junction block fuse No 31 2313
Step 3 Connector check: B-134 ETACS-ECU connector 2313
Step 4 Voltage measurement at the B-134 ETACS-ECU connector 2313
Step 5 Check the wiring harness between B-134ETACS-ECU connector terminal No 1 to fusible link (1) 2314
Step 6 Check whether the diagnosis code is reset 2314
Diagnosis code No B1707: Open circuit is detected in the flasher circuit 2315
DIAGNOSIS PROCEDURE 2315
Step 1 M U T -III CAN bus diagnostics 2315
Step 2 Check the power supply circuit 2315
Step 3 M U T -III actuator test 2315
Step 4 Check that the turn-signal lamps operate 2315
Step 5 Check whether the diagnosis code is reset 2315
Diagnosis code No B1708: An open circuit is detected in the variable intermittent wiper control switch 2316
DIAGNOSIS PROCEDURE 2316
Step 1 M U T -III CAN bus diagnostics 2316
Step 2 Retest the system 2316
Step 3 Check whether the diagnosis code is reset 2316
Diagnosis code No B1709: ETACS-ECU Internal Error (EEPROM Problem) Diagnosis code No B1710: ETACS-ECU Internal Error (ROM Problem) Diagnosis code No B1711: ETACS-ECU Internal Error (RAM Problem) 2317
DIAGNOSIS PROCEDURE 2317
Step 1 M U T -III CAN bus diagnostics 2317
Step 2 Check the power supply circuit 2317
Step 3 Check whether the diagnosis code is reset 2317
TROUBLE SYMPTOM CHART 2318
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK 2321
OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES 2322
SYMPTOM PROCEDURES 2323
Inspection Procedure A-1: Communication with the M U T -III is not possible 2323
DIAGNOSTIC PROCEDURE 2323
Step 1 Check that the M U T -III communicates with the other systems 2323
Step 2 Check that the M U T -III can communicate with the system 2324
Step 3 Connector check: B-133 ETACS-ECU connector 2324
Step 4 Resistance measurement at the B-133 ETACS-ECU connector 2324
Step 5 Check the wiring harness between B-133 ETACS-ECU connector terminal No 70 and body earth 2324
Step 6 Connector check: B-32 diagnosis connector 2325
Step 7 Check the wiring harness from B-133 ETACS-ECU connector terminal Nos 52 and 69 to B-32 diagnosis connector terminal Nos 9 and 1 2325
Step 8 Check the wiring harness from B-133 ETACS-ECU connector terminal No 54 to B-32 diagnosis connector terminal No 3 2325
Step 9 Retest the system 2325
Inspection Procedure A-2: When the ignition switch is at the LOCK (OFF) position, the functions do not work normally Check the battery power supply circuit to the ETACS-ECU 2326
DIAGNOSTIC PROCEDURE 2327
Step 1 Connector check: B-134 ETACS-ECU connector 2327
Step 2 Voltage measurement at the B-134 ETACS-ECU connector 2327
Step 3 Check the wiring harness between B-134 ETACS-ECU connector terminal No 20 and fusible link (1) 2327
Step 4 Resistance measurement at the B-134 ETACS-ECU connector 2328
Step 5 Check the wiring harness between B-134 ETACS-ECU connector terminal No 2 and body earth 2328
Step 6 Retest the system 2328
BUZZER 2329
INSPECTION PROCEDURE B-1: Lamp reminder buzzer function does not work normally 2329
DIAGNOSTIC PROCEDURE 2329
Step 1 Check the power supply circuit 2329
Step 2 Pulse check 2330
Step 3 Retest the system 2330
INSPECTION PROCEDURE B-2: Door-ajar warning buzzer function does not work 2331
DIAGNOSTIC PROCEDURE 2331
Step 1 Check the power supply circuit 2331
Step 2 Pulse check 2332
Step 3 M U T -III CAN bus diagnostics 2332
Step 4 M U T -III other system diagnosis code 2332
Step 5 Customize function by using the SWS monitor 2332
Step 6 Retest the system 2332
INSPECTION PROCEDURE B-3: Turn-signal lamp operation sound function does not work normally 2333
DIAGNOSTIC PROCEDURE 2333
Step 1 Check that the turn-signal lamps operate 2333
Step 2 Check the power supply circuit 2333
Step 3 Pulse check 2334
Step 4 Customize function by using the SWS monitor 2334
Step 5 Retest the system 2334
CENTRAL DOOR LOCKING SYSTEM 2335
INSPECTION PROCEDURE C-1: Central door locking system does not work 2335
DIAGNOSIS PROCEDURE 2336
Step 1 Check the power supply circuit 2336
Step 2 Pulse check 2336
Step 3 Connector check: B-134 ETACS-ECU connector 2336
Step 4 Check the wiring harness between B-134 ETACS-ECU connector terminal No 1 to fusible link (6) 2336
Step 5 Retest the system 2336
INSPECTION PROCEDURE C-2: A door can not be locked or unlocked by the central door locking system 2337
DIAGNOSTIC PROCEDURE 2338
Step 1 Confirm which door lock actuator is defective 2338
Step 2 Check the front door lock actuator (RH) 2338
Step 3 Connector check: B-132 ETACS-ECU connector, D-08 front door lock actuator (RH) connector 2338
Step 4 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to D-08 front door lock actuator (RH) connector terminal Nos 6 and 4 2339
Step 5 Check the front door lock actuator (LH) 2339
Step 6 Connector check: B-132 ETACS-ECU connector, D-17 front door lock actuator (LH) connector 2339
Step 7 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to D-17 front door lock actuator (LH) connector terminal Nos 6 and 4 2340
Step 8 Check the rear door lock actuator (RH) 2340
Step 9 Connector check: B-132 ETACS-ECU connector, D-06 rear door lock actuator (RH) connector 2340
Step 10 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to D-06 rear door lock actuator (RH) connector terminal Nos 6 and 4 2341
Step 11 Check the rear door lock actuator (LH) 2341
Step 12 Connector check: B-132 ETACS-ECU connector, D-10 rear door lock actuator (LH) connector 2341
Step 13 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to D-10 rear door lock actuator (LH) connector terminal Nos 6 and 4 2342
Step 14 Check the tailgate lock actuator 2342
Step 15 Connector check: B-132 ETACS-ECU connector, E-05 tailgate lock actuator connector 2342
Step 16 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to E-05 tailgate lock actuator connector terminal Nos 2 and 1 2343
INSPECTION PROCEDURE C-3: Selector “P” position-linked door unlock function does not operate <CVT> 2344
DIAGNOSIS PROCEDURE 2344
Step 1 Checking central door unlocking operation 2344
Step 2 M U T -III other system diagnosis code 2344
Step 3 Retest the system 2344
POWER WINDOW 2345
Inspection Procedure D-1: Power windows do not work at all 2345
DIAGNOSIS PROCEDURE 2346
Step 1 Pulse check 2346
Step 2 Connector check: D-03 power window main switch connector 2346
Step 3 Check the power window main switch 2346
Step 4 Voltage measurement at the D-03 power window main switch connector 2346
Step 5 Connector check: B-126 power window relay connector 2346
Step 6 Check the power window relay 2347
Step 7 Voltage measurement at the B-126 power window relay connector 2347
Step 8 Check the wiring harness between B-126 power window relay connector terminal No 3 to fusible link (1) 2347
Step 9 Resistance measurement at the B-126 power window relay connector 2348
Step 10 Check the wiring harness between B-126 power window relay connector terminal No 2 to body earth 2348
Step 11 Connector check: B-133 ETACS-ECU connector 2348
Step 12 Check the wiring harness between B-126 power window relay connector terminal No 1 to B-133 ETACS-ECU connector terminal No 59 2349
Step 13 Resistance measurement at the D-03 power window main switch connector 2349
Step 14 Check the wiring harness between D-03 power window main switch connector terminal No 2 to body earth 2350
Step 15 Retest the system 2350
Inspection Procedure D-2: Driver’s power window does not work by means of the power window main switch 2351
DIAGNOSIS PROCEDURE 2352
Step 1 Check the power window main switch 2352
Step 2 Connector check: D-03 power window main switch connector 2352
Step 3 Check the power window main switch 2352
Step 4 Connector check: D-09 power window motor (front: RH) connector 2352
Step 5 Check the power window motor (front: RH) 2352
Step 6 Check the wiring harness from D-09 power window motor (front: RH) connector terminal Nos 1 and 2 to D-03 power window main switch connector terminal Nos 14 and 12 2353
Inspection Procedure D-3: Relevant power window(s) do not work by means of the front and rear power window sub switches 2354
DIAGNOSIS PROCEDURE 2356
Step 1 Check the power window main switch 2356
Step 2 Determine a trouble spot 2356
Step 3 Connector check: D-13 power window sub switch (front: LH) connector 2356
Step 4 Check the power window sub switch (front: LH) 2356
Step 5 Connector check: D-16 power window motor (front: LH) connector 2356
Step 6 Check the power window motor (front: LH) 2356
Step 7 Check the wiring harness from D-16 power window motor (front: LH) connector terminal Nos 1 and 2 to D-13 power window sub switch (front: LH) connector terminal Nos 4 and 7 2357
Step 8 Connector check: D-03 power window main switch connector and D-13 power window sub switch (front: LH) connector 2357
Step 9 Check the wiring harness from D-03 power window main switch connector terminal Nos 9 and 7 to D-13 power window sub switch (front: LH) connector terminal Nos 5 and 8 2358
Step 10 Connector check: D-05 power window sub switch (rear: RH) connector 2358
Step 11 Check the power window sub switch (rear: RH) 2358
Step 12 Connector check: D-04 power window motor (rear: RH) connector 2358
Step 13 Check the power window motor (rear: RH) 2359
Step 14 Check the wiring harness from D-04 power window motor (rear: RH) connector terminal Nos 1 and 2 to D-05 power window sub switch (rear: RH) connector terminal Nos 4 and 7 2359
Step 15 Connector check: D-03 power window main switch connector and D-05 power window sub switch (rear: RH) connector 2359
Step 16 Check the wiring harness from D-03 power window main switch connector terminal Nos 6 and 4 to D-05 power window sub switch (rear: RH) connector terminal Nos 5 and 8 2360
Step 17 Connector check: D-11 power window sub switch (rear: LH) connector 2360
Step 18 Check the power window sub switch (rear: LH) 2360
Step 19 Connector check: D-12 power window motor (rear: LH) connector 2360
Step 20 Check the power window motor (rear: LH) 2361
Step 21 Check the wiring harness from D-12 power window motor (rear: LH) connector terminal Nos 1 and 2 to D-11 power window sub switch (rear: LH) connector terminal Nos 4 and 7 2361
Step 22 Connector check: D-03 power window main switch connector and D-11 power window sub switch (rear: LH) connector 2361
Step 23 Check the wiring harness from D-03 power window main switch connector terminal Nos 3 and 1 to D-11 power window sub switch (rear: LH) connector terminal Nos 5 and 8 2362
Inspection Procedure D-4: Passenger’s and/or rear power window(s) do not work by means of the power window main switch 2363
DIAGNOSIS PROCEDURE 2364
Step 1 Check the power window main switch 2364
Step 2 Check the power window sub switch 2365
Step 3 Retest the system 2365
Inspection Procedure D-5: The power window timer function does not work normally 2365
DIAGNOSTIC PROCEDURE 2365
Step 1 Check the power supply circuit 2365
Step 2 Pulse check 2365
Step 3 Retest the system 2366
Inspection Procedure D-6: The window glass lowers automatically while it is rising 2366
DIAGNOSIS PROCEDURE 2366
Step 1 Check the power window operating current 2366
Step 2 Check that the door window glasses are installed correctly 2366
Step 3 Retest the system 2366
KEYLESS ENTRY SYSTEM 2367
INSPECTION PROCEDURE E-1: Keyless entry system does not work 2367
DIAGNOSTIC PROCEDURE 2367
Step 1 Check the power supply circuit 2367
Step 2 Pulse check 2368
Step 3 Retest the system 2368
INSPECTION PROCEDURE E-2: Keyless Entry hazard lamp answerback function or the Room Lamp Answerback Function does not Work Normally 2369
DIAGNOSIS PROCEDURE 2369
Step 1 Check the operation of the hazard warning lamp 2369
Step 2 Check the operation of the room lamps 2369
Step 3 Check the power supply circuit 2369
Step 4 Retest the system 2369
INSPECTION PROCEDURE E-3: Encrypted Code cannot be Registered 2370
DIAGNOSIS PROCEDURE 2370
Step 1 Check the encrypted code registration mode 2370
Step 2 Pulse check 2371
Step3 Retest the system 2371
INSPECTION PROCEDURE E-4: Multimode keyless entry system function does not work at all 2372
DIAGNOSIS PROCEDURE 2372
Step 1 Check the electric retractable remote controlled door mirror 2372
Step 2 Check the operation of the keyless entry system 2372
Step 3 Check the power supply circuit 2372
Step 4 Retest the system 2372
INSPECTION PROCEDURE E-5: The Timer Lock Function does not Work after the Doors have been Unlocked by the Keyless Entry System 2373
DIAGNOSIS PROCEDURE 2373
Step 1 Check the operation of the keyless entry system 2373
Step 2 Customize function by using the SWS monitor 2373
Step 3 Retest the system 2373
WINDSHIELD WIPER AND WASHER 2374
INSPECTION PROCEDURE F-1: The windshield wipers does not work at all 2374
DIAGNOSIS PROCEDURE 2375
Step 1 M U T -III diagnosis code 2375
Step 2 Pulse check 2375
Step 3 Connector check: A-04 windshield wiper motor connector 2375
Step 4 Check the windshield wiper motor assembly 2375
Step 5 Resistance measurement at the A-04 windshield wiper motor connector 2376
Step 6 Connector check: A-31 earth connector 2376
Step 7 Check the wiring harness between A-04 windshield wiper motor connector terminal No 5 to A-31 earth connector terminal No 4 2376
Step 8 Connector check: B-134 ETACS-ECU connector 2376
Step 9 Voltage measurement at the B-134 ETACS-ECU connector 2377
Step 10 Check the wiring harness between B-134 ETACS-ECU connector terminal No 10 to the ignition switch (ACC) 2377
Step 11 Retest the system 2377
INSPECTION PROCEDURE F-2: The windshield wipers does not work when the wiper switch is at “INT”, “WASHER” or “MIST” position However, the wipers work at low speed when the switch is at “LO” and “HI” position 2378
DIAGNOSIS PROCEDURE 2378
Step 1 M U T -III diagnosis code 2378
Step 2 Pulse check 2379
Step 3 Retest the system 2379
INSPECTION PROCEDURE F-3: The windshield wipers do not stop at the specified park position 2380
DIAGNOSIS PROCEDURE 2381
Step 1 Connector check: A-04 windshield wiper motor connector 2381
Step 2 Check the windshield wiper motor assembly 2381
Step 3 Voltage measurement at the A-04 windshield wiper motor connector 2381
Step 4 Check the wiring harness between A-04 windshield wiper motor connector terminal No 2 to ignition switch (ACC) 2382
Step 5 Connector check: B-134 ETACS-ECU connector 2382
Step 6 Check the wiring harness between A-04 windshield wiper motor connector terminal No 3 to B-134 ETACS-ECU connector terminal No 6 2382
Step 7 Retest the system 2383
INSPECTION PROCEDURE F-4: The windshield wipers do not work normally 2383
DIAGNOSIS PROCEDURE 2384
Step 1 Pulse check 2384
Step 2 Connector check: A-04 windshield wiper motor connector 2384
Step 3 Check the windshield wiper motor assembly 2384
Step 4 Retest the system 2384
Step 5 Connector check: B-134 ETACS-ECU connector 2384
Step 6 Check the wiring harness between B-134 ETACS-ECU connector terminal No 8 to A-04 windshield wiper motor connector terminal No 4 2385
Step 7 Retest the system 2385
Step 8 Connector check: B-134 ETACS-ECU connector 2385
Step 9 Check the wiring harness between B-134 ETACS-ECU connector terminal No 7 to A-04 windshield wiper motor connector terminal No 1 2386
Step 10 Retest the system 2386
INSPECTION PROCEDURE F-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control 2387
DIAGNOSIS PROCEDURE 2387
Step 1 Pulse check 2387
Step 2 Retest the system 2387
INSPECTION PROCEDURE F-6: The intermittent wiper interval is not changed according to the vehicle speed 2388
DIAGNOSIS PROCEDURE 2388
Step 1 Check the operation by operating the intermittent wiper volume 2388
Step 2 M U T -III CAN bus diagnostics 2388
Step 3 M U T -III other system diagnosis code 2388
Step 4 Customize function by using the SWS monitor 2389
Step 5 Retest the system 2389
INSPECTION PROCEDURE F-7: The windshield washer does not work 2390
DIAGNOSIS PROCEDURE 2390
Step 1 Check the operation of the windshield wiper 2390
Step 2 Pulse check 2391
Step 3 Connector check: A-35 motor connector and B-134 ETACS-ECU connector 2391
Step 4 Check the windshield washer motor assembly 2391
Step 5 Check the wiring harness between A-35 washer motor connector terminal Nos 1, 2 to B-134 ETACS-ECU connector terminal Nos 12, 9 2391
Step 6 Retest the system 2392
REAR WIPER AND WASHER 2393
INSPECTION PROCEDURE G-1: The rear wiper does not work at all 2393
DIAGNOSIS PROCEDURE 2394
Step 1 M U T -III diagnosis code 2394
Step 2 Pulse check 2394
Step 3 Connector check: E-04 rear wiper motor connector 2394
Step 4 Check the rear wiper motor 2394
Step 5 Resistance measurement at the E-04 rear wiper motor connector 2394
Step 6 Check the wiring harness between E-04 rear wiper motor connector terminal No 1 to body earth 2395
Step 7 Connector check: B-134 ETACS-ECU connector 2395
Step 8 Check the wiring harness between B-134 ETACS-ECU connector terminal No 13 to E-04 rear wiper motor connector terminal No 2 2395
Step 9 Retest the system 2396
INSPECTION PROCEDURE G-2: The rear wiper does not stop at the specified park position 2397
DIAGNOSIS PROCEDURE 2398
Step 1 Connector check: E-04 rear wiper motor connector 2398
Step 2 Check the rear wiper motor 2398
Step 3 Voltage measurement at the E-04 rear wiper motor connector 2398
Step 4 Check the wiring harness between ignition switch (ACC) to E-04 rear wiper motor connector terminal No 4 2399
Step 5 Connector check: B-134 ETACS-ECU connector 2399
Step 6 Check the wiring harness between B-134 ETACS-ECU connector terminal No 14 to E-04 rear wiper motor connector terminal No 3 2400
Step 7 Retest the system 2400
INSPECTION PROCEDURE G-3: When the selector lever is moved to “R” position during the rear wiper operation, the rear wiper does not operate at the continuous mode <CVT> 2401
DIAGNOSIS PROCEDURE 2401
Step 1 Check the operation of the rear wiper 2401
Step 2 M U T -III CAN bus diagnostics 2401
Step 3 M U T -III other system diagnosis code 2401
Step 4 Retest the system 2401
INSPECTION PROCEDURE G-4: The rear washer does not work 2402
DIAGNOSIS PROCEDURE 2402
Step 1 Confirm the operation of the rear wiper 2402
Step 2 Pulse check 2403
Step 3 Connector check: A-35 washer motor connector and B-134 ETACS-ECU connector 2403
Step 4 Check the washer motor 2403
Step 5 Check the wiring harness between B-134 ETACS-ECU connector terminal Nos 12, 9 to A-35 washer motor connector terminal No 1, 2 2403
Step 6 Retest the system 2403
ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR 2404
INSPECTION PROCEDURE H-1: Electric retractable remote controlled door mirror does not work at all 2404
DIAGNOSIS PROCEDURE 2405
Step 1 Pulse check 2405
Step 2 Connectors check D-01 door mirror assembly (RH) connector and D-15 door mirror assembly (LH) connector 2405
Step 3 Check the door mirror assemblies 2405
Step 4 Connector check: B-134 ETACS-ECU connector 2405
Step 5 Voltage measurement at the B-134 ETACS-ECU connector 2406
Step 6 Check the wiring harness between B-134 ETACS-ECU connector terminal No 1 to the fusible link (6) 2406
Step 7 Retest the system 2406
INSPECTION PROCEDURE H-2: Electric retractable remote controlled door mirror timer function does not at all 2407
DIAGNOSTIC PROCEDURE 2407
Step 1 Check the electric folding door mirrors operation 2407
Step 2 Pulse check 2407
Step 3 Retest the system 2407
INSPECTION PROCEDURE H-3: Vehicle speed-dependent unfolding function does not work normally 2408
DIAGNOSIS PROCEDURE 2408
Step 1 M U T -III CAN bus diagnostics 2408
Step 2 M U T -III other system diagnosis code 2408
Step 3 Retest the system 2408
INSPECTION PROCEDURE H-4: Keyless entry system-linked fold/unfold function does not work normally 2408
DIAGNOSIS PROCEDURE 2408
Step 1 Check the keyless entry operation 2408
Step 2 Retest the system 2408
INSPECTION PROCEDURE H-5: Left or right side electric retractable remote controlled door mirror does not work at all 2409
DIAGNOSIS PROCEDURE 2410
Step 1 Connectors check D-01 door mirror assembly (RH) connector and D-15 door mirror assembly (LH) connector 2410
Step 2 Check the door mirror assembly 2410
Step 3 Confirm which door mirror is defective 2410
Step 4 Connectors check: B-132 ETACS-ECU connector 2410
Step 5 Check the wiring harness between D-01 door mirror assembly (RH) connector terminal No 6 to B-132 ETACS-ECU connector terminal No 21 2411
Step 6 Check the wiring harness between D-01 door mirror assembly (RH) connector terminal No 7 to B-132 ETACS-ECU connector terminal No 39 2411
Step 7 Connector check: B-132 ETACS-ECU connector 2412
Step 8 Check the wiring harness between D-15 door mirror assembly (LH) connector terminal No 6 to B-132 ETACS-ECU connector terminal No 30 2412
Step 9 Check the wiring harness between D-15 door mirror assembly (LH) connector terminal No 7 to B-132 ETACS-ECU connector terminal No 40 2413
Step 10 Retest the system 2413
IGNITION KEY CYLINDER ILLUMINATION LAMP 2414
INSPECTION PROCEDURE I-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally 2414
DIAGNOSIS PROCEDURE 2414
Step 1 Check the operation of the interior lamp 2414
Step 2 Check the power supply circuit 2415
Step 3 Pulse check 2415
Step 4 Connector check: B-140 key reminder switch connector 2415
Step 5 Check the bulb of the ignition key cylinder illumination lamp 2415
Step 6 Voltage measurement at B-140 key reminder switch connector 2416
Step 7 Check the wiring harness from B-140 key reminder switch connector terminal No 2 to fusible link (1) 2416
Step 8 Connector check: B-133 ETACS-ECU connector 2417
Step 9 Check the wiring harness from B-133 ETACS-ECU connector terminal No 62 to B-140 key reminder switch connector terminal No 1 2417
Step 10 Retest the system 2417
HEADLAMP AND TAIL LAMP 2418
INSPECTION PROCEDURE J-1: The tail lamps do not illuminate normally 2418
DIAGNOSIS PROCEDURE 2419
Step 1 Pulse check 2419
Step 2 Connector check: B-134 ETACS-ECU connector 2419
Step 3 Voltage measurement at B-134 ETACS-ECU connector 2419
Step 4 Check the wiring harness between B-134 ETACS-ECU connector terminal No 16 and the fusible link (1) 2420
Step 5 Retest the system 2420
INSPECTION PROCEDURE J-2: The low-beam headlamps do not illuminate normally 2421
DIAGNOSTIC PROCEDURE 2422
Step 1 Pulse check 2422
Step 2 Connector check: B-123 headlamp relay (LO) connector 2422
Step 3 Check the headlamp relay (LO) 2422
Step 4 Voltage measurement at B-123 headlamp relay (LO) connector 2422
Step 5 Check the wiring harness between B-123 headlamp relay (LO) connector terminal Nos 1, 3 and the fusible link (1) 2423
Step 6 Connector check: B-134 ETACS-ECU connector 2423
Step 7 Retest the system 2423
INSPECTION PROCEDURE J-3: The high-beam headlamps do not illuminate normally 2424
DIAGNOSTIC PROCEDURE 2424
Step 1 Check that the headlamps operate 2424
Step 2 Pulse check 2424
Step 3 Connector check: B-122 headlamp relay (HI) connector 2425
Step 4 Check the headlamp relay (HI) 2425
Step 5 Voltage measurement at B-122 headlamp relay (HI) connector 2425
Step 6 Check the wiring harness between B-122 headlamp relay (HI) connector terminal Nos 1, 3 and the fusible link (1) 2425
Step 7 Connector check: B-134 ETACS-ECU connector 2426
Step 8 Retest the system 2426
INSPECTION PROCEDURE J-4: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated 2426
DIAGNOSIS PROCEDURE 2426
Step 1 Check the operation of the headlamps 2426
Step 2 Pulse check 2426
Step 3 Retest the system 2426
INSPECTION PROCEDURE J-5: The headlamp(s) do not illuminate 2427
DIAGNOSTIC PROCEDURE 2428
Step 1 Connector check: A-12 front combination lamp (HEAD: LH) connector or A-25 front combination lamp (HEAD: RH) connector 2428
Step 2 Resistance measurement at the A-12 front combination lamp (HEAD: LH) connector or the A-25 front combination lamp (HEAD: RH) connector 2428
Step 3 Check the wiring harness from A-12 front combination lamp (HEAD: LH) connector terminal No 6 or A-25 front combination lamp (HEAD: RH) connector terminal No 6 to body earth 2429
Step 4 Retest the system 2429
Step 5 Check the bulb(s) of the headlamps 2429
Step 6 Connector check: B-123 headlamp relay (LO) connector 2429
Step 7 Check the wiring harness from A-12 front combination lamp (HEAD: LH) connector terminal No 4 or A-25 front combination lamp (HEAD: RH) connector terminal No 4 to B-123 headlamp relay (LO) connector terminal No 4 2430
Step 8 Retest the system 2430
Step 9 Check the bulb(s) of the headlamps 2430
Step 10 Connector check: B-122 headlamp relay (HI) connector 2430
Step 11 Check the wiring harness from A-12 front combination lamp (HEAD: LH) connector terminal No 11 or A-25 front combination lamp (HEAD: RH) connector terminal No 11 to B-122 headlamp relay (HI) connector terminal No 4 2431
Step 12 Retest the system 2431
INSPECTION PROCEDURE J-6: The high-beam indicator lamp does not illuminate 2432
DIAGNOSIS PROCEDURE 2432
Step 1 Check the headlamps 2432
Step 2 M U T -III CAN bus diagnostics 2432
Step 3 M U T -III other system diagnosis code 2432
Step 4 M U T -III actuator test 2432
INSPECTION PROCEDURE J-7: Any of tail lamps, position lamps or licence plate lamp does not illuminate 2433
DIAGNOSTIC PROCEDURE 2434
Step 1 Connector check: E-12 rear combination lamp (tail: LH) connector or E-03 rear combination lamp (tail: RH) connector, A-1 2434
Step 2 Check the bulbs of the tail lamps, the position lamps or the licence plate lamps 2434
Step 3 Resistance measurement at the E-12 rear combination lamp (tail: LH) connector or E-03 rear combination lamp (tail: RH) c 2435
Step 4 Check the wiring harness from E-12 rear combination lamp (tail: LH) connector terminal No 5 or E-03 rear combination lam 2436
Step 5 Connector check: B-134 ETACS-ECU connector 2436
Step 6 Check the wiring harness from E-12 rear combination lamp (tail: LH) connector terminal No 3 or E-03 rear combination lam 2437
Step 7 Retest the system 2438
FOG LAMP 2439
INSPECTION PROCEDURE K-1: The fog lamps do not illuminate normally 2439
DIAGNOSIS PROCEDURE 2439
Step 1 Check that the tail/stop lamps and headlamps operate 2439
Step 2 Pulse check 2440
Step 3 Connector check: B-115 fog lamp relay connector 2440
Step 4 Check the fog lamp relay 2440
Step 5 Voltage measurement at the B-115 fog lamp relay connector 2441
Step 6 Check the wiring harness between B-115 fog lamp relay connector terminals Nos 1 and 3 to the fusible link (6) 2441
Step 7 Connector check: B-133 ETACS-ECU connector 2441
Step 8 Check the wiring harness between B-115 fog lamp relay connector terminal No 2 to B-133 ETACS-ECU connector terminal No 67 2442
Step 9 Retest the system 2442
INSPECTION PROCEDURE K-2: Any of the fog lamps does not illuminate 2443
DIAGNOSIS PROCEDURE 2444
Step 1 Connector check: A-22 fog lamp (RH) connector or A-15 fog lamp (LH) connector 2444
Step 2 Check the bulbs of the fog lamps lamp 2444
Step 3 Resistance measurement at the A-22 fog lamp (RH) connector or A-15 fog lamp (LH) connector 2444
Step 4 Check the wiring harness from A-22 fog lamp (RH) connector or A-15 fog lamp (LH) connector terminal No 1 to body earth 2445
Step 5 Connector check: Connector check: B-115 fog lamp relay connector 2445
Step 6 Check the wiring harness from A-22 fog lamp (RH) connector or A-15 fog lamp (LH) connector terminal No 2 to B-115 fog lamp relay connector terminal No 4 2446
Step 7 Retest the system 2446
INSPECTION PROCEDURE K-3: The fog lamp indicator does not illuminate normally 2447
DIAGNOSIS PROCEDURE 2447
Step 1 Check the fog lamps 2447
Step 2 Check the power supply circuit 2447
Step 3 M U T -III CAN bus diagnostics 2447
Step 4 M U T -III other system diagnosis code 2447
Step 5 M U T -III actuator test 2448
FLASHER TIMER 2449
INSPECTION PROCEDURE L-1: The turn-signal lamps do not illuminate 2449
DIAGNOSIS PROCEDURE 2449
Step 1 Check that the hazard warning lamps operate 2449
Step 2 Connector check: B-134 ETACS-ECU connector 2450
Step 3 Voltage measurement at the B-134 ETACS-ECU connector 2450
Step 4 Check the wiring harness between B-134 ETACS-ECU connector terminal No 5 to the fusible link (1) 2450
Step 5 Pulse check 2451
Step 6 Retest the system 2451
INSPECTION PROCEDURE L-2: The hazard warning lamps do not illuminate 2452
DIAGNOSIS PROCEDURE 2452
Step 1 Check that the turn-signal lamps operate 2452
Step 2 Check the power supply circuit 2453
Step 3 Pulse check 2453
Step 4 Retest the system 2453
INSPECTION PROCEDURE L-3: Any of the turn-signal lamps does not illuminate 2454
DIAGNOSIS PROCEDURE 2455
Step 1 Confirm which turn-signal lamp is defective 2455
Step 2 Connector check: A-25 <front combination lamp (turn: RH)> or A-12 <front combination lamp (turn: LH)> connector 2456
Step 3 Check the bulb(s) of the turn-signal lamps 2456
Step 4 Resistance measurement at A-25 <front combination lamp (turn: RH)> or A-12 <front combination lamp (turn: LH)> connector 2456
Step 5 Check the wiring harness from A-25 <front combination lamp (turn: RH)> or A-12 <front combination lamp (turn: LH)> connector terminal No 6 and body earth 2457
Step 6 Connector check: B-134 ETACS-ECU connector 2457
Step 7 Check the wiring harness from A-25 <front combination lamp (turn: RH)> connector or A-12 <front combination lamp (turn: LH)> connector terminal No 12 and B-134 ETACS-ECU connector terminal No 4 (RH) or No 3 (LH) 2458
Step 8 Connector check: A-01 <side turn-signal lamp (RH)> or A-07 <side turn-signal lamp (LH)> connector 2458
Step 9 Check the bulb(s) of the turn-signal lamps 2458
Step 10 Resistance measurement at A-01 <side turn-signal lamp (RH)> or A-07 <side turn-signal lamp (LH)> connector 2459
Step 11 Check the wiring harness from A-01 <side turn-signal lamp (RH)> or A-07 <side turn-signal lamp (LH)> connector terminal No 1 and body earth 2459
Step 12 Connector check: B-134 ETACS-ECU connector 2459
Step 13 Check the wiring harness from A-01 <side turn-signal lamp (RH)> connector or A-07 <side turn-signal lamp (LH)> connector terminal No 2 and B-134 ETACS-ECU connector terminal No 4 (RH) or No 3 (LH) 2460
Step 14 Connector check: E-03 <rear combination lamp (turn: RH)> or E-12 <rear combination lamp (turn: LH)> connector 2460
Step 15 Check the bulb(s) of the turn-signal lamps 2460
Step 16 Resistance measurement at E-03 <rear combination lamp (turn: RH)> or E-12 <rear combination lamp (turn: LH)> connector 2461
Step 17 Check the wiring harness from E-03 <rear combination lamp (turn: RH)> or E-12 <rear combination lamp (turn: LH)> connector terminal No 5 and body earth 2461
Step 18 Connector check: B-134 ETACS-ECU connector 2461
Step 19 Check the wiring harness from E-03 <rear combination lamp (turn: RH)> connector or E-12 <rear combination lamp (turn: LH)> connector terminal No 1 and B-134 ETACS-ECU connector terminal No 4 (RH) or No 3 (LH) 2462
Step 20 Retest the system 2462
INSPECTION PROCEDURE L-4: The turn-signal indicator lamp does not illuminate 2463
DIAGNOSIS PROCEDURE 2463
Step 1 Check that the hazard warning lamps operate 2463
Step 2 Check the power supply circuit 2463
Step 3 M U T -III CAN bus diagnostics 2463
Step 4 M U T -III other system diagnosis code 2463
Step 5 M U T -III actuator test 2464
INSPECTION PROCEDURE L-5: The turn-signal lamps do not illuminate when the ignition switch is at the ACC position 2464
DIAGNOSIS PROCEDURE 2464
Step 1 Check that the turn-signal lamps operate 2464
Step 2 Pulse check 2465
Step 3 Customize function by using the SWS monitor 2465
Step 4 Retest the system 2465
INTERIOR LAMP 2466
INSPECTION PROCEDURE M-1: The interior lamps (room ramp, luggage compartment lamp) does not illuminate or extinguish normally 2466
DIAGNOSIS PROCEDURE 2467
Step 1 Check the power supply circuit 2467
Step 2 Pulse check 2467
Step 3 Retest the system 2467
Step 4 Connector check: C-04 room lamp connector 2467
Step 5 Check the wiring harness from C-04 room lamp connector terminal No 3 to fusible link (1) 2468
Step 6 Connector check: B-134 ETACS-ECU connector, C-04 room lamp connector 2468
Step 7 Check the wiring harness from B-134 ETACS-ECU connector terminal No 18 to C-04 room lamp connector terminal No 1 2469
Step 8 Connector check: C-04 room lamp connector 2469
Step 9 Check the wiring harness from C-04 room lamp connector terminal No 2 to body earth 2470
Step 10 Check the SWS monitor customised function 2470
INSPECTION PROCEDURE M-2: The room lamp does not illuminate normally 2471
DIAGNOSTIC PROCEDURE 2472
Step 1 Check that the luggage compartment lamp illuminates 2472
Step 2 Connector check: C-04 room lamp connector 2472
Step 3 Check the bulb 2472
Step 4 Check the room lamp 2472
Step 5 Determine a trouble spot 2472
Step 6 Check the wiring harness from C-04 room lamp connector terminal No 3 to fusible link (1) 2473
Step 7 Connector check: B-134 ETACS-ECU connector 2473
Step 8 Check the wiring harness from B-134 ETACS-ECU connector terminal No 18 to C-04 room lamp connector terminal No 1 2474
Step 9 Check the wiring harness from C-04 room lamp connector terminal No 2 to body earth 2475
INSPECTION PROCEDURE M-3: The luggage compartment lamp does not illuminate normally 2476
Step 1 Check if the room lamp illuminates 2477
Step 2 Connector check: C-11 luggage compartment lamp connector 2477
Step 3 Check the bulb 2477
Step 4 Check the luggage compartment lamp 2477
Step 5 Determine a trouble spot 2477
Step 6 Check the wiring harness from C-11 luggage compartment lamp connector terminal No 3 to fusible link (1) 2478
Step 7 Connector check: B-134 ETACS-ECU connector 2478
Step 8 Check the wiring harness from B-134 ETACS-ECU connector terminal No 18 to C-11 luggage compartment lamp connector terminal No 1 2479
Step 9 Check the wiring harness from C-11 luggage compartment lamp connector terminal No 2 to body earth 2480
INSPECTION PROCEDURE M-4: The door-ajar warning lamp does not illuminate/extinguish normally 2481
DIAGNOSIS PROCEDURE 2481
Step 1 Check the power supply circuit 2481
Step 2 Pulse check 2481
Step 3 M U T -III CAN bus diagnostics 2481
Step 4 M U T -III other system diagnosis code 2482
Step 5 M U T -III actuator test 2482
INPUT SIGNAL PROCEDURES 2483
INSPECTION PROCEDURE N-1: The ignition switch (ACC) signal is not received 2483
DIAGNOSIS PROCEDURE 2483
Step 1 Connector check: B-133 ETACS-ECU connector 2483
Step 2 Voltage measurement at the B-133 ETACS-ECU connector 2484
Step 3 Check the wiring harness between B-133 ETACS-ECU connector terminal No 74 to the ignition switch (ACC) 2484
Step 4 Retest the system 2484
INSPECTION PROCEDURE N-2: The ignition switch (IG1) signal is not received 2485
DIAGNOSIS PROCEDURE 2485
Step 1 Connector check: B-134 ETACS-ECU connector 2485
Step 2 Voltage measurement at the B-134 ETACS-ECU connector 2486
Step 3 Check the wiring harness between B-134 ETACS-ECU connector terminal No 68 to the ignition switch (IG1) 2486
Step 4 Retest the system 2487
INSPECTION PROCEDURE N-3: The driver’s door switch signal is not received 2487
DIAGNOSIS PROCEDURE 2488
Step 1 Check the installation condition 2488
Step 2 Connector check: C-29 door switch (front: RH) connector 2488
Step 3 Check the door switch (front: RH) 2488
Step 4 Connector check: B-133 ETACS-ECU connector 2488
Step 5 Check the wiring harness between C-29 door switch (front: RH) connector terminal No 1 to B-133 ETACS-ECU connector terminal No 51 2488
Step 6 Retest the system 2489
INSPECTION PROCEDURE N-4: The column switch (lighting and turn-signal lamp switch) signal is not received 2489
DIAGNOSIS PROCEDURE 2489
Step 1 M U T -III diagnosis code 2489
Step 2 Retest the system 2489
INSPECTION PROCEDURE N-5: The column switch (windshield wiper washer and rear wiper washer switch) signal is not received 2490
DIAGNOSIS PROCEDURE 2490
Step 1 M U T -III diagnosis code 2490
Step 2 Retest the system 2490
INSPECTION PROCEDURE N-6: The windshield intermittent wiper volume signal is not received 2491
DIAGNOSIS PROCEDURE 2491
Step 1 Connector check: B-135 column switch connector 2491
Step 2 Resistance measurement at the B-135 column switch connector 2492
Step 3 Connector check: B-133 ETACS-ECU connector 2492
Step 4 Check the wiring harness between B-135 column switch connector terminal No 6 to B-133 ETACS-ECU connector terminal No 73 2492
Step 5 Retest the system 2492
INSPECTION PROCEDURE N-7: The key reminder switch signal is not received 2493
DIAGNOSIS PROCEDURE 2493
Step 1 Connector check: B-140 key reminder switch connector 2493
Step 2 Check the key reminder switch 2494
Step 3 Resistance measurement at the B-140 key reminder switch connector 2494
Step 4 Check the wiring harness between B-140 key reminder switch connector terminal No 4 to the body earth 2494
Step 5 Connector check: B-133 ETACS-ECU connector 2494
Step 6 Check the wiring harness between B-140 key reminder switch connector terminal No 6 to B-133 ETACS-ECU connector terminal No 53 2495
Step 7 Retest the system 2495
INSPECTION PROCEDURE N-8: Signal is not received from the remote controlled mirror switch (folding/unfolding switch) 2496
DIAGNOSIS PROCEDURE 2497
Step 1 Connector check: B-20 remote controlled mirror switch connector 2497
Step 2 Check the remote controlled mirror switch 2497
Step 3 Resistance measurement at the B-20 remote controlled mirror switch connector 2497
Step 4 Check the wiring harness between B-20 remote controlled mirror switch connector terminal No 1 to body earth 2498
Step 5 Connector check: B-132 ETACS-ECU connector 2498
Step 6 Check the wiring harness between B-20 remote controlled mirror switch connector terminal No 4 to B-132 ETACS-ECU connector terminal No 27 2498
Step 7 Retest the system 2498
INSPECTION PROCEDURE N-9: The hazard warning lamp switch signal is not received 2499
DIAGNOSIS PROCEDURE 2499
Step 1 Connector check: B-09 hazard warning lamp switch connector 2499
Step 2 Check the hazard warning lamp switch 2500
Step 3 Resistance measurement at the B-09 hazard warning lamp switch connector 2500
Step 4 Check the wiring harness between B-09 hazard warning lamp switch connector terminal No 2 to the body earth 2500
Step 5 Connector check: B-133 ETACS-ECU connector 2500
Step 6 Check the wiring harness between B-133 ETACS-ECU connector terminal No 71 to B-09 hazard warning lamp switch connector terminal No 1 2501
Step 7 Retest the system 2501
INSPECTION PROCEDURE N-10: All the door switch signals are not received 2502
DIAGNOSIS PROCEDURE 2503
Step 1 Pulse check 2503
Step 2 Connectors check: C-29 (front: RH), C-19 (front: LH), C-08 (rear: RH) or C-14 (rear: LH) door switch connectors or E-08 tailgate switch connector, and B-133 ETACS-ECU connector 2503
Step 3 Check the installation condition 2504
Step 4 Check the door switch 2504
Step 5 Check the wiring harness from terminal No 2 of the C-29 (front: RH), C-19 (front: LH), C-08 (rear: RH) or C-14 (rear: LH 2504
Step 6 Retest the system 2505
INSPECTION PROCEDURE N-11: The driver’s door lock actuator switch signal is not received 2506
DIAGNOSIS PROCEDURE 2507
Step 1 Connector check: D-08 front door lock actuator (RH) connector 2507
Step 2 Check the front door lock actuator (RH) 2507
Step 3 Resistance measurement at the D-08 front door lock actuator (RH) connector 2507
Step 4 Check the wiring harness between D-08 front door lock actuator (RH) connector terminal No 3 to body earth D-08 2508
Step 5 Connector check: B-132 ETACS-ECU connector 2508
Step 6 Check the wiring harness from D-08 front door lock actuator (RH) connector terminal No 1 and 2 to B-132 ETACS-ECU connector terminal No 41 and 36 2508
Step 7 Retest the system 2509
Inspection Procedure N-12: Each switch signal of the keyless entry transmitter is not received 2509
DIAGNOSIS PROCEDURE 2510
Step 1 Pulse check 2510
Step 2 Register the encrypted code, and then retest the system 2510
Step 3 Replace the battery of the keyless entry transmitter, and retest the system 2510
Step 4 Register the encrypted code again by using a known good keyless entry transmitter Then retest the system 2510
INSPECTION PROCEDURE N-13: The fog lamp switch signal is not received 2511
DIAGNOSIS PROCEDURE 2512
Step 1 Connector check: B-19 fog lamp switch connector 2512
Step 2 Check the fog lamp switch 2512
Step 3 Resistance measurement at the B-19 fog lamp switch connector 2512
Step 4 Check the wiring harness from B-19 fog lamp switch connector terminal No 2 to body earth 2513
Step 5 Connector check: B-133 ETACS-ECU connector 2513
Step 6 Check the wiring harness from B-133 ETACS-ECU connector No 58 to B-19 fog lamp switch connector terminal No 1 2513
Step 7 Retest the system 2513
INSPECTION PROCEDURE N-14: The passenger’s door switch signal is not received 2514
DIAGNOSIS PROCEDURE 2514
Step 1 Check the installation condition 2514
Step 2 Connector check: C-19 door switch (front: LH) connector 2514
Step 3 Check the door switch (front: LH) 2514
Step 4 Connector check: B-132 ETACS-ECU connector 2515
Step 5 Check the wiring harness between B-132 ETACS-ECU connector terminal No 38 to C-19 door switch (front: LH) connector terminal No 1 2515
Step 6 Retest the system 2515
CHECK AT ECU TERMINAL 2516
ETACS-ECU 2516
COLUMN SWITCH 2519
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
SMART WIRING SYSTEM (SWS) USING SWS MONITOR 2520
GENERAL INFORMATION 2521
SPECIAL TOOLS 2521
TROUBLESHOOTING 2523
PRIOR TO TROUBLESHOOTING 2523
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING 2523
HOW TO CONNECT THE SWS MONITOR 2524
ECU CHECK 2525
DATA LIST CHECK 2525
DATA LIST REFERENCE TABLE 2526
ACTUATOR TEST REFERENCE TABLE 2533
M U T -III DRIVE RECORDER FUNCTION 2533
DIAGNOSTIC FUNCTION 2533
DIAGNOSIS CODE CHART 2534
DIAGNOSIS TROUBLE CODE PROCEDURES 2535
Diagnosis code No U1700: Trouble in SWS communication line system 2535
DIAGNOSIS PROCEDURE 2535
Step 1 M U T -III CAN bus diagnostics 2535
Step 2 Check whether the diagnosis code is reset 2535
Step 3 ECU check by using the SWS monitor 2536
Diagnosis code No U1701 Communication error with column switch 2536
DIAGNOSIS PROCEDURE 2536
Step 1 M U T -III CAN bus diagnostics 2536
Step 2 Check whether the diagnosis code is reset 2536
Step 3 ECU check by using the SWS monitor 2537
Diagnosis code No U1073: Bus off 2537
DIAGNOSIS PROCEDURE 2537
Step 1 M U T -III CAN bus diagnostics 2537
Step 2 Check whether the diagnosis code is reset 2537
Step 3 ECU check by using the SWS monitor 2537
Diagnosis code No U1100: Engine-ECU <M/T> or Engine-CVT-ECU <CVT> time-out (related to engine) Diagnosis code No U1101: Engine-CVT-ECU time-out (related to CVT) <CVT> 2538
DIAGNOSIS PROCEDURE 2538
Step 1 M U T -III CAN bus diagnostics 2538
Step 2 M U T -III other system diagnosis code 2538
Step 3 M U T -III other system diagnosis code 2538
Step 4 Check whether the diagnosis code is reset 2539
Step 5 Check whether the diagnosis code is reset 2539
Diagnosis code No U1102: ABS-ECU or ASC-ECU time-out 2539
DIAGNOSIS PROCEDURE 2539
Step 1 M U T -III CAN bus diagnostics 2539
Step 2 M U T -III other system diagnosis code 2540
Step 3 M U T -III other system diagnosis code 2540
Step 4 Check whether the diagnosis code is reset 2540
Step 5 Check whether the diagnosis code is reset 2540
Diagnosis code No U1110: Meter and A/C-ECU time-out (related to A/C) Diagnosis code No U1108: Meter and A/C-ECU time-out (related to meter) 2540
DIAGNOSIS PROCEDURE 2541
Step 1 M U T -III CAN bus diagnostics 2541
Step 2 M U T -III other system diagnosis code 2541
Step 3 M U T -III other system diagnosis code 2541
Step 4 Check whether the diagnosis code is reset 2541
Step 5 Check whether the diagnosis code is reset 2541
Diagnosis code No U1128: Meter and A/C-ECU failure information (related to meter) 2542
DIAGNOSIS PROCEDURE 2542
Step 1 M U T -III CAN bus diagnostics 2542
Step 2 M U T -III other system diagnosis code 2542
Step 3 M U T -III other system diagnosis code 2542
Step 4 Check whether the diagnosis code is reset 2542
Diagnosis code No B1706: Blown fuse is detected in fuse No 31 (hazard fuse) 2543
DIAGNOSIS PROCEDURE 2543
Step 1 M U T -III CAN bus diagnostics 2543
Step 2 Check the Junction block fuse No 31 2543
Step 3 Connector check: B-134 ETACS-ECU connector 2543
Step 4 Voltage measurement at the B-134 ETACS-ECU connector 2543
Step 5 Check the wiring harness between B-134ETACS-ECU connector terminal No 1 to fusible link (1) 2544
Step 6 Check whether the diagnosis code is reset 2544
Diagnosis code No B1707: Open circuit is detected in the flasher circuit 2544
DIAGNOSIS PROCEDURE 2545
Step 1 M U T -III CAN bus diagnostics 2545
Step 2 ECU check by using the SWS monitor 2545
Step 3 M U T -III actuator test 2545
Step 4 Check that the turn-signal lamps operate 2545
Step 5 Check whether the diagnosis code is reset 2545
Diagnosis code No B1708: An open circuit is detected in the variable intermittent wiper control switch 2546
DIAGNOSIS PROCEDURE 2546
Step 1 M U T -III CAN bus diagnostics 2546
Step 2 Retest the system 2546
Step 3 Check whether the diagnosis code is reset 2546
Diagnosis code No B1709: ETACS-ECU Internal Error (EEPROM Problem) Diagnosis code No B1710: ETACS-ECU Internal Error (ROM Problem) Diagnosis code No B1711: ETACS-ECU Internal Error (RAM Problem) 2547
DIAGNOSIS PROCEDURE 2547
Step 1 M U T -III CAN bus diagnostics 2547
Step 2 ECU check by using the SWS monitor 2547
Step 3 Check whether the diagnosis code is reset 2547
TROUBLE SYMPTOM CHART 2548
CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK 2551
OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES 2552
SYMPTOM PROCEDURES 2553
INSPECTION PROCEDURE A-1: Communication with the SWS monitor is not possible 2553
DIAGNOSIS PROCEDURE 2553
Step 1 Check that the M U T -III communicates with the other systems 2553
Step 2 Check that the M U T -III can communicate with the system 2553
Step 3 Connector check: B-134 ETACS-ECU connector 2553
Step 4 Resistance measurement at the B-134 ETACS-ECU connector 2554
Step 5 Check the wiring harness between B-134 ETACS-ECU connector terminal No 2 to body earth 2554
Step 6 Connector check: B-32 diagnosis connector, B-133 ETACS-ECU connector 2555
Step 7 Check the wiring harness from B-133 ETACS-ECU connector terminal Nos 52 and 69 to B-32 diagnosis connector terminal Nos 9 and 1 2555
Step 8 Retest the system 2555
INSPECTION PROCEDURE A-2: Communication with the column switch (column-ECU) is not possible 2556
DIAGNOSIS PROCEDURE 2557
Step 1 ECU check by using the SWS monitor 2557
Step 2 Connector check: B-135 column switch connector 2557
Step 3 Voltage measurement at the B-135 column switch connector 2557
Step 4 Check the wiring harness between B-135 column switch connector terminal No 1 to fusible link (1) 2558
Step 5 Resistance measurement at the B-135 column switch connector 2558
Step 6 Check the wiring harness between B-135 column switch connector No 4 to body earth 2559
Step 7 Connector check: B-133 ETACS-ECU connector 2559
Step 8 Check the wiring harness from B-133 ETACS-ECU connector terminal Nos 54, 60 and 63 to B-135 column switch connector terminal Nos 3, 10 and 2 2559
Step 9 ECU check by using the SWS monitor 2559
Step 10 Retest the system 2559
INSPECTION PROCEDURE A-3: Communication with the ETACS-ECU is not possible 2560
DIAGNOSIS PROCEDURE 2561
Step 1 Connector check: B-134 ETACS-ECU connector 2561
Step 2 Voltage measurement at the B-134 ETACS-ECU connector 2561
Step 3 Check the wiring harness between B-134 ETACS-ECU connector terminal No 20 to fusible link (1) 2561
Step 4 Resistance measurement at the B-134 ETACS-ECU connector 2562
Step 5 Check the wiring harness between B-134 ETACS-ECU connector terminal No 2 to body earth 2562
Step 6 Connector check: B-133 ETACS-ECU connector and B-135 column switch connector 2563
Step 7 Check the wiring harness from B-133 ETACS-ECU connector terminal Nos 54 and 63 to B-134 column switch connector terminal Nos 3 and 2 2563
Step 8 ECU check by using the SWS monitor 2563
BUZZER 2564
INSPECTION PROCEDURE B-1: Lamp reminder buzzer function does not work normally 2564
DIAGNOSTIC PROCEDURE 2564
Step 1 ECU check by using the SWS monitor 2564
Step 2 Function diagnosis by using the SWS monitor 2565
Step 3 Retest the system 2565
INSPECTION PROCEDURE B-2: Door-ajar warning buzzer function does not work 2566
DIAGNOSTIC PROCEDURE 2566
Step 1 Customise function by using the SWS monitor 2566
Step 2 M U T -III CAN bus diagnostics 2566
Step 3 M U T -III other system diagnosis code 2566
Step 4 ECU check by using the SWS monitor 2567
Step 5 SWS monitor data list 2567
Step 6 ETACS switch data by using the SWS monitor 2567
Step 7 Retest the system 2567
INSPECTION PROCEDURE B-3: Turn-signal lamp operation sound function does not work normally 2568
DIAGNOSTIC PROCEDURE 2568
Step 1 Check that the turn-signal lamps operate 2568
Step 2 Customize function by using the SWS monitor 2568
Step 3 ECU check by using the SWS monitor 2569
Step 4 SWS monitor data list 2569
Step 5 Retest the system 2569
CENTRAL DOOR LOCKING SYSTEM 2570
INSPECTION PROCEDURE C-1: Central door locking system does not work 2570
DIAGNOSIS PROCEDURE 2571
Step 1 ECU check by using the SWS monitor 2571
Step 2 ETACS switch data by using the SWS monitor 2571
Step 3 Connector check: B-134 ETACS-ECU connector 2571
Step 4 Check the wiring harness between B-134 ETACS-ECU connector terminal No 1 to fusible link (6) 2571
Step 5 Retest the system 2572
INSPECTION PROCEDURE C-2: A door can not be locked or unlocked by the central door locking system 2573
DIAGNOSTIC PROCEDURE 2574
Step 1 Confirm which door lock actuator is defective 2574
Step 2 Check the front door lock actuator (RH) 2574
Step 3 Connector check: B-132 ETACS-ECU connector, D-08 front door lock actuator (RH) connector 2574
Step 4 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to D-08 front door lock actuator (RH) connector terminal Nos 6 and 4 2575
Step 5 Check the front door lock actuator (LH) 2575
Step 6 Connector check: B-132 ETACS-ECU connector, D-17 front door lock actuator (LH) connector 2575
Step 7 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to D-17 front door lock actuator (LH) connector terminal Nos 6 and 4 2576
Step 8 Check the rear door lock actuator (RH) 2576
Step 9 Connector check: B-132 ETACS-ECU connector, D-06 rear door lock actuator (RH) connector 2576
Step 10 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to D-06 rear door lock actuator (RH) connector terminal Nos 6 and 4 2577
Step 11 Check the rear door lock actuator (LH) 2577
Step 12 Connector check: B-132 ETACS-ECU connector, D-10 rear door lock actuator (LH) connector 2577
Step 13 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to D-10 rear door lock actuator (LH) connector terminal Nos 6 and 4 2578
Step 14 Check the tailgate lock actuator 2578
Step 15 Connector check: B-132 ETACS-ECU connector, E-05 tailgate lock actuator connector 2578
Step 16 Check the wiring harness from B-132 ETACS-ECU connector terminal Nos 22 and 23 to E-05 tailgate lock actuator connector terminal Nos 2 and 1 2579
INSPECTION PROCEDURE C-3: Selector “P” position-linked door unlock function does not operate <CVT> 2580
DIAGNOSIS PROCEDURE 2580
Step 1 Checking central door unlocking operation 2580
Step 2 Customize function by using the SWS monitor 2580
Step 3 M U T -III other system diagnosis code 2580
Step 4 Retest the system 2580
POWER WINDOW 2581
Inspection Procedure D-1: Power windows do not work at all 2581
DIAGNOSIS PROCEDURE 2582
Step 1 ECU check by using the SWS monitor 2582
Step 2 Connector check: D-03 power window main switch connector 2582
Step 3 Check the power window main switch 2582
Step 4 Voltage measurement at the D-03 power window main switch connector 2582
Step 5 Connector check: B-126 power window relay connector 2582
Step 6 Check the power window relay 2583
Step 7 Voltage measurement at the B-126 power window relay connector 2583
Step 8 Check the wiring harness between B-126 power window relay connector terminal No 3 to fusible link (1) 2583
Step 9 Resistance measurement at the B-126 power window relay connector 2584
Step 10 Check the wiring harness between B-126 power window relay connector terminal No 2 to body earth 2584
Step 11 Connector check: B-133 ETACS-ECU connector 2584
Step 12 Check the wiring harness between B-126 power window relay connector terminal No 1 to B-133 ETACS-ECU connector terminal No 59 2585
Step 13 Resistance measurement at the D-03 power window main switch connector 2585
Step 14 Check the wiring harness between D-03 power window main switch connector terminal No 2 to body earth 2586
Step 15 Retest the system 2586
Inspection Procedure D-2: Driver’s power window does not work by means of the power window main switch 2587
DIAGNOSIS PROCEDURE 2588
Step 1 Check the power window main switch 2588
Step 2 Connector check: D-03 power window main switch connector 2588
Step 3 Check the power window main switch 2588
Step 4 Connector check: D-09 power window motor (front: RH) connector 2588
Step 5 Check the power window motor (front: RH) 2588
Step 6 Check the wiring harness from D-09 power window motor (front: RH) connector terminal Nos 1 and 2 to D-03 power window main switch connector terminal Nos 14 and 12 2589
Inspection Procedure D-3: Relevant power window(s) do not work by means of the front and rear power window sub switches 2590
DIAGNOSIS PROCEDURE 2592
Step 1 Check the power window main switch 2592
Step 2 Determine a trouble spot 2592
Step 3 Connector check: D-13 power window sub switch (front: LH) connector 2592
Step 4 Check the power window sub switch (front: LH) 2592
Step 5 Connector check: D-16 power window motor (front: LH) connector 2592
Step 6 Check the power window motor (front: LH) 2592
Step 7 Check the wiring harness from D-16 power window motor (front: LH) connector terminal Nos 1 and 2 to D-13 power window sub switch (front: LH) connector terminal Nos 4 and 7 2593
Step 8 Connector check: D-03 power window main switch connector and D-13 power window sub switch (front: LH) connector 2593
Step 9 Check the wiring harness from D-03 power window main switch connector terminal Nos 9 and 7 to D-13 power window sub switch (front: LH) connector terminal Nos 5 and 8 2594
Step 10 Connector check: D-05 power window sub switch (rear: RH) connector 2594
Step 11 Check the power window sub switch (rear: RH) 2594
Step 12 Connector check: D-04 power window motor (rear: RH) connector 2594
Step 13 Check the power window motor (rear: RH) 2595
Step 14 Check the wiring harness from D-04 power window motor (rear: RH) connector terminal Nos 1 and 2 to D-05 power window sub switch (rear: RH) connector terminal Nos 4 and 7 2595
Step 15 Connector check: D-03 power window main switch connector and D-05 power window sub switch (rear: RH) connector 2595
Step 16 Check the wiring harness from D-03 power window main switch connector terminal Nos 6 and 4 to D-05 power window sub switch (rear: RH) connector terminal Nos 5 and 8 2596
Step 17 Connector check: D-11 power window sub switch (rear: LH) connector 2596
Step 18 Check the power window sub switch (rear: LH) 2596
Step 19 Connector check: D-12 power window motor (rear: LH) connector 2596
Step 20 Check the power window motor (rear: LH) 2597
Step 21 Check the wiring harness from D-12 power window motor (rear: LH) connector terminal Nos 1 and 2 to D-11 power window sub switch (rear: LH) connector terminal Nos 4 and 7 2597
Step 22 Connector check: D-03 power window main switch connector and D-11 power window sub switch (rear: LH) connector 2597
Step 23 Check the wiring harness from D-03 power window main switch connector terminal Nos 3 and 1 to D-11 power window sub switch (rear: LH) connector terminal Nos 5 and 8 2598
Inspection Procedure D-4: Passenger’s and/or rear power window(s) do not work by means of the power window main switch 2599
DIAGNOSIS PROCEDURE 2600
Step 1 Check the power window main switch 2600
Step 2 Check the power window sub switch 2601
Step 3 Retest the system 2601
Inspection Procedure D-5: The power window timer function does not work normally 2601
DIAGNOSTIC PROCEDURE 2601
Step 1 ECU check by using the SWS monitor 2601
Step 2 SWS monitor data list 2601
Step 3 ETACS switch data by using the SWS monitor 2602
Step 4 Retest the system 2602
Inspection Procedure D-6: The window glass lowers automatically while it is rising 2602
DIAGNOSIS PROCEDURE 2602
Step 1 Check the power window operating current 2602
Step 2 Check that the door window glasses are installed correctly 2602
Step 3 Retest the system 2602
KEYLESS ENTRY SYSTEM 2603
INSPECTION PROCEDURE E-1: Keyless entry system does not work 2603
DIAGNOSTIC PROCEDURE 2603
Step1 ECU check by using the SWS monitor 2603
Step2 Use the SWS monitor to examine the keyless entry system for signal reception 2604
Step 3 SWS monitor data list 2604
Step4 Retest the system 2604
INSPECTION PROCEDURE E-2: Keyless Entry hazard lamp answerback function or the Room Lamp Answerback Function does not Work Normally 2604
DIAGNOSIS PROCEDURE 2604
Step 1 Customize function by using the SWS monitor 2604
Step 2 Check the operation of the hazard warning lamp 2605
Step 3 Check the operation of the room lamps 2605
Step 4 ECU check by using the SWS monitor 2605
Step 5 Retest the system 2605
INSPECTION PROCEDURE E-3: Encrypted Code cannot be Registered 2606
DIAGNOSIS PROCEDURE 2606
Step 1 Check the encrypted code registration mode 2606
Step2 Use the SWS monitor to examine the keyless entry system for signal reception 2606
Step3 Retest the system 2607
INSPECTION PROCEDURE E-4: Multi-mode keyless entry system function does not work at all 2607
Step 1 Check the keyless entry transmitter 2607
Step 2 Check the electric retractable remote controlled door mirror 2607
Step 3 ECU check on the SWS monitor 2607
Step 4 Use the SWS monitor to examine the keyless entry system for signal reception 2607
Step 5 SWS monitor data list 2608
Step 6 Retest the system 2608
INSPECTION PROCEDURE E-5: The Timer Lock Function does not Work after the Doors have been Unlocked by the Keyless Entry System 2609
DIAGNOSIS PROCEDURE 2609
Step 1 Check the operation of the keyless entry system 2609
Step 2 Customize function by using the SWS monitor 2609
WINDSHIELD WIPER AND WASHER 2610
INSPECTION PROCEDURE F-1: The windshield wipers do not work at all 2610
DIAGNOSIS PROCEDURE 2611
Step 1 ECU check by using the SWS monitor 2611
Step 2 Function diagnosis by using the SWS monitor 2611
Step 3 Connector check: A-04 windshield wiper motor connector 2611
Step 4 Check the windshield wiper motor assembly 2611
Step 5 Resistance measurement at the A-04 windshield wiper motor connector 2612
Step 6 Connector check: A-31 earth connector 2612
Step 7 Check the wiring harness between A-04 windshield wiper motor connector terminal No 5 to A-31 earth connector terminal No 5 2612
Step 8 Connector check: B-134 ETACS-ECU connector 2612
Step 9 Voltage measurement at the B-134 ETACS-ECU connector 2613
Step 10 Check the wiring harness between B-134 ETACS-ECU connector terminal No 10 to the ignition switch (ACC) 2613
Step 11 Retest the system 2613
INSPECTION PROCEDURE F-2: The windshield wipers does not work when the wiper switch is at “INT”, “WASHER” or “MIST” position However, the wipers work at low speed when the switch is at “LO” and “HI” position 2614
Step 1 ECU check by using the SWS monitor 2615
Step 2 Retest the system 2615
INSPECTION PROCEDURE F-3: The windshield wipers do not stop at the specified park position 2616
DIAGNOSIS PROCEDURE 2617
Step 1 Connector check: A-04 windshield wiper motor connector 2617
Step 2 Check the windshield wiper motor assembly 2617
Step 3 Voltage measurement at the A-04 windshield wiper motor connector 2617
Step 4 Check the wiring harness between A-04 windshield wiper motor connector terminal No 2 to ignition switch (ACC) 2618
Step 5 Connector check: B-134 ETACS-ECU connector 2618
Step 6 Check the wiring harness between A-04 windshield wiper motor connector terminal No 3 to B-134 ETACS-ECU connector terminal No 6 2618
Step 7 Retest the system 2619
INSPECTION PROCEDURE F-4: The windshield wipers does not work normally 2619
Step 1 SWS monitor data list 2620
Step 2 Connector check: A-04 windshield wiper motor connector 2620
Step 3 Check the windshield wiper motor assembly 2620
Step 4 Retest the system 2620
Step 5 Connector check: B-134 ETACS-ECU connector 2620
Step 6 Check the wiring harness between B-134 ETACS-ECU connector terminal No 8 to A-04 windshield wiper motor connector terminal No 4 2621
Step 7 Retest the system 2621
Step 8 Connector check: B-134 ETACS-ECU connector 2621
Step 9 Check the wiring harness between B-134 ETACS-ECU connector terminal No 7 to A-04 windshield wiper motor connector terminal No 1 2622
Step 10 Retest the system 2622
INSPECTION PROCEDURE F-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control 2623
DIAGNOSIS PROCEDURE 2623
Step 1 SWS monitor data list 2623
Step 2 Retest the system 2623
INSPECTION PROCEDURE F-6: The intermittent wiper interval is not changed according to the vehicle speed 2624
DIAGNOSIS PROCEDURE 2624
Step 1 Check the operation by operating the intermittent wiper volume 2624
Step 2 Customize function by using the SWS monitor 2624
Step 3 M U T -III CAN bus diagnostics 2624
Step 4 M U T -III other system diagnosis code 2624
Step 5 ECU check by using the SWS monitor 2625
Step 6 Retest the system 2625
INSPECTION PROCEDURE F-7: The windshield washer does not work 2626
DIAGNOSIS PROCEDURE 2626
Step 1 Check the operation of the windshield wipers 2626
Step 2 ECU check by using the SWS monitor 2627
Step 3 Function diagnosis by using the SWS monitor 2627
Step 4 Connector check: A-35 motor connector and B-134 ETACS-ECU connector 2627
Step 5 Check the windshield washer motor assembly 2627
Step 6 Check the wiring harness between A-35 washer motor connector terminal Nos 1, 2 to B-134 ETACS-ECU connector terminal Nos 12, 9 2628
Step 7 Retest the system 2628
REAR WIPER AND WASHER 2629
INSPECTION PROCEDURE G-1: The rear wiper does not work at all 2629
DIAGNOSIS PROCEDURE 2630
Step 1 ECU check by using the SWS monitor 2630
Step 2 Function diagnosis by using the SWS monitor 2630
Step 3 Connector check: E-04 rear wiper motor connector 2630
Step 4 Check the rear wiper motor 2630
Step 5 Resistance measurement at the E-04 rear wiper motor connector 2631
Step 6 Check the wiring harness between E-04 rear wiper motor connector terminal No 1 to body earth 2631
Step 7 Connector check: B-134 ETACS-ECU connector 2631
Step 8 Check the wiring harness between B-134 ETACS-ECU connector terminal No 13 to E-04 rear wiper motor connector terminal No 2 2632
Step 9 Retest the system 2632
INSPECTION PROCEDURE G-2: The rear wiper does not stop at the specified park position 2633
DIAGNOSIS PROCEDURE 2634
Step 1 Connector check: E-04 rear wiper motor connector 2634
Step 2 Check the rear wiper motor 2634
Step 3 Voltage measurement at the E-04 rear wiper motor connector 2634
Step 4 Check the wiring harness between ignition switch (ACC) to E-04 rear wiper motor connector terminal No 4 2635
Step 5 Connector check: B-134 ETACS-ECU connector 2635
Step 6 Check the wiring harness between B-134 ETACS-ECU connector terminal No 14 to E-04 rear wiper motor connector terminal No 3 2636
Step 7 ETACS switch data by using the SWS monitor 2636
INSPECTION PROCEDURE G-3: When the selector lever is moved to “R” position during the rear wiper operation, the rear wiper does not operate at the continuous mode <CVT> 2637
DIAGNOSIS PROCEDURE 2637
Step 1 Check the operation of the rear wiper 2637
Step 2 M U T -III CAN bus diagnostics 2637
Step 3 M U T -III other system diagnosis code 2637
Step 4 Retest the system 2637
INSPECTION PROCEDURE G-4: The rear washer does not work 2638
DIAGNOSIS PROCEDURE 2638
Step 1 Confirm the operation of the rear wiper 2638
Step 2 ECU check by using the SWS monitor 2639
Step 3 Function diagnosis by using the SWS monitor 2639
Step 4 Connector check: A-35 washer motor connector and B-134 ETACS-ECU connector 2639
Step 5 Check the washer motor 2639
Step 6 Check the wiring harness between B-134 ETACS-ECU connector terminal Nos 12, 9 to A-35 washer motor connector terminal No 1, 2 2640
Step 7 Retest the system 2640
ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR 2641
INSPECTION PROCEDURE H-1: Electric retractable remote controlled door mirror does not work at all 2641
DIAGNOSIS PROCEDURE 2642
Step 1 ECU check on the SWS monitor 2642
Step 2 SWS monitor data list 2642
Step 3 ETACS switch data by using the SWS monitor 2642
Step 4 Connector check: D-01 door mirror assembly (RH) and D-15 door mirror assembly (LH) connector 2642
Step 5 Check the door mirror assemblies 2643
Step 6 Connector check: B-134 ETACS-ECU connector 2643
Step 7 Voltage measurement at the B-134 ETACS-ECU connector 2643
Step 8 Check the wiring harness between B-134 ETACS-ECU connector terminal No 20 to the fusible link (1) 2644
Step 9 Retest the system 2644
INSPECTION PROCEDURE H-2: Electric retractable remote controlled door mirror timer function does not at all 2645
DIAGNOSTIC PROCEDURE 2645
Step 1 Check the electric retractable door mirrors operation 2645
Step 2 ECU check on the SWS monitor 2645
Step 3 SWS monitor data list 2645
Step 4 Retest the system 2645
INSPECTION PROCEDURE H-3: Vehicle speed-dependent unfolding function does not work normally 2646
DIAGNOSIS PROCEDURE 2646
Step 1 M U T -III CAN bus diagnostics 2646
Step 2 M U T -III other system diagnosis code 2646
Step 3 Retest the system 2646
INSPECTION PROCEDURE H-4: Keyless entry system-linked fold/unfold function does not work normally 2646
DIAGNOSIS PROCEDURE 2646
Step 1 Check the keyless entry operation 2646
Step 2 Retest the system 2646
INSPECTION PROCEDURE H-5: Left or right side electric retractable remote controlled door mirror does not work at all 2647
DIAGNOSIS PROCEDURE 2648
Step 1 Connectors check D-01 door mirror assembly (RH) connector and D-15 door mirror assembly (LH) connector 2648
Step 2 Check the door mirror assembly 2648
Step 3 Confirm which door mirror is defective 2648
Step 4 Connectors check: B-132 ETACS-ECU connector 2648
Step 5 Check the wiring harness between D-01 door mirror assembly (RH) connector terminal No 6 to B-132 ETACS-ECU connector terminal No 21 2649
Step 6 Check the wiring harness between D-01 door mirror assembly (RH) connector terminal No 7 to B-132 ETACS-ECU connector terminal No 39 2649
Step 7 Connector check: B-132 ETACS-ECU connector 2650
Step 8 Check the wiring harness between D-15 door mirror assembly (LH) connector terminal No 6 to B-132 ETACS-ECU connector terminal No 30 2650
Step 9 Check the wiring harness between D-15 door mirror assembly (LH) connector terminal No 7 to B-132 ETACS-ECU connector terminal No 40 2651
Step 10 Retest the system 2651
IGNITION KEY CYLINDER ILLUMINATION LAMP 2652
INSPECTION PROCEDURE I-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally 2652
DIAGNOSIS PROCEDURE 2652
Step 1 Check the operation of the interior lamp 2652
Step 2 ECU check by using the SWS monitor 2653
Step 3 SWS monitor data list 2653
Step 4 ETACS switch data by using the SWS monitor 2653
Step 5 Connector check: B-140 key reminder switch connector 2653
Step 6 Check the bulb of the ignition key cylinder illumination lamp 2653
Step 7 Voltage measurement at B-140 key reminder switch connector 2654
Step 8 Check the wiring harness from B-140 key reminder switch connector terminal No 2 to fusible link (1) 2654
Step 9 Connector check: B-133 ETACS-ECU connector 2655
Step 10 Check the wiring harness from B-133 ETACS-ECU connector terminal No 62 to B-140 key reminder switch connector terminal No 1 2655
Step 11 Retest the system 2655
HEADLAMP AND TAIL LAMP 2656
INSPECTION PROCEDURE J-1: The tail lamps do not illuminate normally 2656
DIAGNOSIS PROCEDURE 2657
Step 1 ECU check by using the SWS monitor 2657
Step 2 Function diagnosis by using the SWS monitor 2657
Step 3 Connector check: B-134 ETACS-ECU connector 2657
Step 4 Voltage measurement at B-134 ETACS-ECU connector 2657
Step 5 Check the wiring harness between B-134 ETACS-ECU connector terminal No 16 and the fusible link (1) 2658
Step 6 Retest the system 2658
INSPECTION PROCEDURE J-2: The low-beam headlamps do not illuminate normally 2659
DIAGNOSIS PROCEDURE 2659
Step 1 ECU check by using the SWS monitor 2659
Step 2 Function diagnosis by using the SWS monitor 2660
Step 3 Connector check: B-123 headlamp relay (LO) connector 2660
Step 4 Check the headlamp relay (LO) 2660
Step 5 Voltage measurement at B-123 headlamp relay (LO) connector 2660
Step 6 Check the wiring harness between B-123 headlamp relay (LO) connector terminal Nos 1, 3 and the fusible link (1) 2661
Step 7 Connector check: B-134 ETACS-ECU connector 2661
Step 8 Retest the system 2661
INSPECTION PROCEDURE J-3: The high-beam headlamps do not illuminate normally 2662
DIAGNOSIS PROCEDURE 2662
Step 1 ECU check by using the SWS monitor 2662
Step 2 Function diagnosis by using the SWS monitor 2663
Step 3 Connector check: B-122 headlamp relay (HI) connector 2663
Step 4 Check the headlamp relay (HI) 2663
Step 5 Voltage measurement at B-122 headlamp relay (HI) connector 2663
Step 6 Check the wiring harness between B-122 headlamp relay (HI) connector terminal Nos 1, 3 and the fusible link (1) 2664
Step 7 Connector check: B-134 ETACS-ECU connector 2664
Step 8 Retest the system 2664
INSPECTION PROCEDURE J-4: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated 2665
DIAGNOSIS PROCEDURE 2665
Step 1 Check the operation of the headlamps 2665
Step 2 SWS monitor data list 2665
Step 3 Retest the system 2665
INSPECTION PROCEDURE J-5: The headlamp(s) do not illuminate 2666
DIAGNOSTIC PROCEDURE 2667
Step 1 Connector check: A-12 front combination lamp (HEAD: LH) connector or A-25 front combination lamp (HEAD: RH) connector 2667
Step 2 Resistance measurement at the A-12 front combination lamp (HEAD: LH) connector or the A-25 front combination lamp (HEAD: RH) connector 2667
Step 3 Check the wiring harness from A-12 front combination lamp (HEAD: LH) connector terminal No 6 or A-25 front combination lamp (HEAD: RH) connector terminal No 6 to body earth 2668
Step 4 Retest the system 2668
Step 5 Check the bulb(s) of the headlamps 2668
Step 6 Connector check: B-123 headlamp relay (LO) connector 2668
Step 7 Check the wiring harness from A-12 front combination lamp (HEAD: LH) connector terminal No 4 or A-25 front combination lamp (HEAD: RH) connector terminal No 4 to B-123 headlamp relay (LO) connector terminal No 4 2669
Step 8 Retest the system 2669
Step 9 Check the bulb(s) of the headlamps 2669
Step 10 Connector check: B-122 headlamp relay (HI) connector 2669
Step 11 Check the wiring harness from A-12 front combination lamp (HEAD: LH) connector terminal No 11 or A-25 front combination lamp (HEAD: RH) connector terminal No 11 to B-122 headlamp relay (HI) connector terminal No 4 2670
Step 12 Retest the system 2670
INSPECTION PROCEDURE J-6: The high-beam indicator lamp does not illuminate 2671
DIAGNOSIS PROCEDURE 2671
Step 1 Check the headlamps 2671
Step 2 M U T -III CAN bus diagnostics 2671
Step 3 M U T -III other system diagnosis code 2671
Step 4 ECU check by using the SWS monitor 2671
Step 5 M U T -III actuator test 2672
INSPECTION PROCEDURE J-7: Any of tail lamps, position lamps or licence plate lamp does not illuminate 2673
DIAGNOSTIC PROCEDURE 2674
Step 1 Connector check: E-12 rear combination lamp (tail: LH) connector or E-03 rear combination lamp (tail: RH) connector, A-1 2674
Step 2 Check the bulbs of the tail lamps, the position lamps or the licence plate lamps 2674
Step 3 Resistance measurement at the E-12 rear combination lamp (tail: LH) connector or E-03 rear combination lamp (tail: RH) c 2675
Step 4 Check the wiring harness from E-12 rear combination lamp (tail: LH) connector terminal No 5 or E-03 rear combination lam 2676
Step 5 Connector check: B-134 ETACS-ECU connector 2676
Step 6 Check the wiring harness from E-12 rear combination lamp (tail: LH) connector terminal No 3 or E-03 rear combination lam 2677
Step 7 Retest the system 2678
INSPECTION PROCEDURE J-8: The headlamps do not illuminate when the lamping switch is at “TAIL” or “PASSING” position, but illuminate only at low beam when the switch is at “HEAD” position However, the headlamps do not illuminate at high beam 2679
DIAGNOSIS PROCEDURE 2679
Step 1 ECU check by using the SWS monitor 2679
Step 2 Retest the system 2679
FOG LAMP 2680
INSPECTION PROCEDURE K-1: The fog lamps do not illuminate normally 2680
DIAGNOSIS PROCEDURE 2680
Step 1 Check that the tail/stop lamps and headlamps operate 2680
Step 2 ECU check by using the SWS monitor 2681
Step 3 Function diagnosis by using the SWS monitor 2681
Step 4 ETACS switch data by using the SWS monitor 2681
Step 5 Connector check: B-115 fog lamp relay connector 2681
Step 6 Check the fog lamp relay 2681
Step 7 Voltage measurement at the B-115 fog lamp relay connector 2682
Step 8 Check the wiring harness between B-115 fog lamp relay connector terminals Nos 1 and 3 to the fusible link (6) 2682
Step 9 Connector check: B-133 ETACS-ECU connector 2682
Step 10 Check the wiring harness between B-115 fog lamp relay connector terminal No 2 to B-133 ETACS-ECU connector terminal No 67 2683
Step 11 Retest the system 2683
INSPECTION PROCEDURE K-2: Any of the fog lamps does not illuminate 2684
DIAGNOSIS PROCEDURE 2685
Step 1 Connector check: A-22 fog lamp (RH) connector or A-15 fog lamp (LH) connector 2685
Step 2 Check the bulbs of the fog lamps lamp 2685
Step 3 Resistance measurement at the A-22 fog lamp (RH) connector or A-15 fog lamp (LH) connector 2685
Step 4 Check the wiring harness from A-22 fog lamp (RH) connector or A-15 fog lamp (LH) connector terminal No 1 to body earth 2686
Step 5 Connector check: Connector check: B-115 fog lamp relay connector 2686
Step 6 Check the wiring harness from A-22 fog lamp (RH) connector or A-15 fog lamp (LH) connector terminal No 2 to B-115 fog lamp relay connector terminal No 4 2686
Step 7 Retest the system 2687
INSPECTION PROCEDURE K-3: The fog lamp indicator does not illuminate normally 2687
DIAGNOSIS PROCEDURE 2687
Step 1 Check the fog lamps 2687
Step 2 M U T -III CAN bus diagnostics 2687
Step 3 M U T -III other system diagnosis code 2688
Step 4 ECU check by using the SWS monitor 2688
Step 5 M U T -III actuator test 2688
FLASHER TIMER 2689
INSPECTION PROCEDURE L-1: The turn-signal lamps do not illuminate 2689
DIAGNOSIS PROCEDURE 2689
Step 1 Check that the hazard warning lamps operate 2689
Step 2 Connector check: B-134 ETACS-ECU connector 2690
Step 3 Voltage measurement at the B-134 ETACS-ECU connector 2690
Step 4 Check the wiring harness between B-134 ETACS-ECU connector terminal No 5 to the fusible link (1) 2690
Step 5 Function diagnosis by using the SWS monitor 2691
Step 6 Function diagnosis by using the SWS monitor 2691
Step 7 Retest the system 2691
INSPECTION PROCEDURE L-2: The hazard warning lamps do not illuminate 2692
DIAGNOSIS PROCEDURE 2692
Step 1 Check that the turn-signal lamps operate 2692
Step 2 ETACS switch data by using the SWS monitor 2693
Step 3 Retest the system 2693
INSPECTION PROCEDURE L-3: Any of the turn-signal lamps does not illuminate 2694
DIAGNOSIS PROCEDURE 2695
Step 1 Confirm which turn-signal lamp is defective 2695
Step 2 Connector check: A-25 <front combination lamp (turn: RH)> or A-12 <front combination lamp (turn: LH)> connector 2696
Step 3 Check the bulb(s) of the turn-signal lamps 2696
Step 4 Resistance measurement at A-25 <front combination lamp (turn: RH)> or A-12 <front combination lamp (turn: LH)> connector 2696
Step 5 Check the wiring harness from A-25 <front combination lamp (turn: RH)> or A-12 <front combination lamp (turn: LH)> connector terminal No 6 and body earth 2697
Step 6 Connector check: B-134 ETACS-ECU connector 2697
Step 7 Check the wiring harness from A-25 <front combination lamp (turn: RH)> connector or A-12 <front combination lamp (turn: LH)> connector terminal No 12 and B-134 ETACS-ECU connector terminal No 4 (RH) or No 3 (LH) 2697
Step 8 Connector check: A-01 <side turn-signal lamp (RH)> or A-07 <side turn-signal lamp (LH)> connector 2698
Step 9 Check the bulb(s) of the turn-signal lamps 2698
Step 10 Resistance measurement at A-01 <side turn-signal lamp (RH)> or A-07 <side turn-signal lamp (LH)> connector 2698
Step 11 Check the wiring harness from A-01 <side turn-signal lamp (RH)> or A-07 <side turn-signal lamp (LH)> connector terminal No 1 and body earth 2699
Step 12 Connector check: B-134 ETACS-ECU connector 2699
Step 13 Check the wiring harness from A-01 <side turn-signal lamp (RH)> connector or A-07 <side turn-signal lamp (LH)> connector terminal No 2 and B-134 ETACS-ECU connector terminal No 4 (RH) or No 3 (LH) 2699
Step 14 Connector check: E-03 <rear combination lamp (turn: RH)> or E-12 <rear combination lamp (turn: LH)> connector 2700
Step 15 Check the bulb(s) of the turn-signal lamps 2700
Step 16 Resistance measurement at E-03 <rear combination lamp (turn: RH)> or E-12 <rear combination lamp (turn: LH)> connector 2700
Step 17 Check the wiring harness from E-03 <rear combination lamp (turn: RH)> or E-12 <rear combination lamp (turn: LH)> connector terminal No 5 and body earth 2700
Step 18 Connector check: B-134 ETACS-ECU connector 2701
Step 19 Check the wiring harness from E-03 <rear combination lamp (turn: RH)> connector or E-12 <rear combination lamp (turn: LH)> connector terminal No 1 and B-134 ETACS-ECU connector terminal No 4 (RH) or No 3 (LH) 2701
Step 20 Retest the system 2702
INSPECTION PROCEDURE L-4: The turn-signal indicator lamp does not illuminate 2703
DIAGNOSIS PROCEDURE 2703
Step 1 Check that the hazard warning lamps operate 2703
Step 2 M U T -III CAN bus diagnostics 2703
Step 3 M U T -III other system diagnosis code 2703
Step 4 ECU check by using the SWS monitor 2703
Step 5 M U T -III actuator test 2704
INSPECTION PROCEDURE L-5: The turn-signal lamps do not illuminate when the ignition switch is at the ACC position 2704
DIAGNOSIS PROCEDURE 2704
Step 1 Customize function by using the SWS monitor 2704
Step 2 Check that the turn-signal lamps operate 2704
Step 3 SWS monitor data list 2704
Step 4 Retest the system 2704
INTERIOR LAMP 2705
INSPECTION PROCEDURE M-1: The interior lamps (room ramp, luggage compartment lamp) does not illuminate or extinguish normally 2705
DIAGNOSIS PROCEDURE 2705
Step 1 Customize function by using the SWS monitor 2705
Step 2 ECU check by using the SWS monitor 2706
Step 3 SWS monitor data list 2706
Step 4 ETACS switch data by using the SWS monitor 2706
Step 5 Check of the troubles 2706
Step 6 Connector check: C-04 room lamp connector 2707
Step 7 Check the wiring harness from C-04 room lamp connector terminal No 3 to fusible link (1) 2707
Step 8 Connector check: B-134 ETACS-ECU connector, C-04 room lamp connector 2708
Step 9 Check the wiring harness from B-134 ETACS-ECU connector terminal No 18 to C-04 room lamp connector terminal No 1 2708
Step 10 Connector check: C-04 room lamp connector 2709
Step 11 Check the wiring harness from C-04 room lamp connector terminal No 2 to body earth 2709
INSPECTION PROCEDURE M-2: The room lamp does not illuminate normally 2710
Step 1 Check that the luggage compartment lamp illuminates 2711
Step 2 Connector check: C-04 room lamp connector 2711
Step 3 Check the bulb 2711
Step 4 Check the room lamp 2711
Step 5 Determine a trouble spot 2711
Step 6 Check the wiring harness from C-04 room lamp connector terminal No 3 to fusible link (1) 2711
Step 7 Connector check: B-134 ETACS-ECU connector 2712
Step 8 Check the wiring harness from B-134 ETACS-ECU connector terminal No 18 to C-04 room lamp connector terminal No 1 2712
Step 9 Check the wiring harness from C-04 room lamp connector terminal No 2 to body earth 2713
INSPECTION PROCEDURE M-3: The luggage compartment lamp does not illuminate normally 2714
Step 1 Check if the room lamp illuminates 2715
Step 2 Connector check: C-11 luggage compartment lamp connector 2715
Step 3 Check the bulb 2715
Step 4 Check the luggage compartment lamp 2715
Step 5 Determine a trouble spot 2715
Step 6 Check the wiring harness from C-11 luggage compartment lamp connector terminal No 3 to fusible link (1) 2715
Step 7 Connector check: B-134 ETACS-ECU connector 2716
Step 8 Check the wiring harness from B-134 ETACS-ECU connector terminal No 18 to C-11 luggage compartment lamp connector terminal No 1 2716
Step 9 Check the wiring harness from C-11 luggage compartment lamp connector terminal No 2 to body earth 2717
INSPECTION PROCEDURE M-4: The door-ajar warning lamp does not illuminate/extinguish normally 2718
DIAGNOSIS PROCEDURE 2718
Step 1 M U T -III CAN bus diagnostics 2718
Step 2 M U T -III other system diagnosis code 2718
Step 3 ECU check by using the SWS monitor 2718
Step 4 SWS monitor data list 2719
Step 5 ETACS switch data by using the SWS monitor 2719
Step 6 M U T -III actuator test 2719
INPUT SIGNAL PROCEDURES 2720
Inspection Procedure N-1: The ignition switch (ACC) signal is not received 2720
DIAGNOSIS PROCEDURE 2720
Step 1 Connector check: B-133 ETACS-ECU connector 2720
Step 2 Voltage measurement at the B-133 ETACS-ECU connector 2721
Step 3 Check the wiring harness between B-133 ETACS-ECU connector terminal No 74 to the ignition switch (ACC) 2721
Step 4 SWS monitor data list 2721
Inspection Procedure N-2: The ignition switch (IG1) signal is not received 2722
DIAGNOSIS PROCEDURE 2722
Step 1 Connector check: B-133 ETACS-ECU connector 2722
Step 2 Voltage measurement at the B-133 ETACS-ECU connector 2723
Step 3 Check the wiring harness between B-133 ETACS-ECU connector terminal No 68 to the ignition switch (IG1) 2723
Step 4 SWS monitor data list 2724
Inspection Procedure N-3: The driver’s door switch signal is not received 2724
DIAGNOSIS PROCEDURE 2725
Step 1 Check the installation condition 2725
Step 2 Connector check: C-29 front door switch (RH) connector 2725
Step 3 Check the front door switch (RH) 2725
Step 4 Connector check: B-133 ETACS-ECU connector 2725
Step 5 Check the wiring harness between C-29 front door switch (RH) connector terminal No 1 to B-133 ETACS-ECU connector terminal No 51 2726
Step 6 SWS monitor data list 2726
Inspection Procedure N-4: The column switch (lighting and turn-signal lamp switch) signal is not received 2727
DIAGNOSIS PROCEDURE 2727
Step 1 Check the column switch connector 2727
Step 2 Check the column switch (lighting switch and switch body) 2727
Step 3 ECU check by using the SWS monitor 2727
Step 4 SWS monitor data list 2728
Inspection Procedure N-5: The column switch (windshield wiper washer and rear wiper washer switch) signal is not received 2729
DIAGNOSIS PROCEDURE 2729
Step 1 ECU check by using the SWS monitor 2729
Step 2 SWS monitor data list 2729
Inspection Procedure N-6: The windshield intermittent wiper volume signal is not received 2730
DIAGNOSIS PROCEDURE 2730
Step 1 Connector check: B-135 column switch connector 2730
Step 2 Resistance measurement at the B-135 column switch connector 2731
Step 3 Connector check: B-133 ETACS-ECU connector 2731
Step 4 Check the wiring harness between B-135 column switch connector terminal No 6 to B-133 ETACS-ECU connector terminal No 73 2731
Step 5 ETACS ANALOG data by using the SWS monitor 2731
Inspection Procedure N-7: The key reminder switch signal is not received 2732
DIAGNOSIS PROCEDURE 2732
Step 1 Connector check: B-140 key reminder switch connector 2732
Step 2 Check the key reminder switch 2733
Step 3 Resistance measurement at the B-140 key reminder switch connector 2733
Step 4 Check the wiring harness between B-140 key reminder switch connector terminal No 4 to the body earth 2733
Step 5 Connector check: B-133 ETACS-ECU connector 2733
Step 6 Check the wiring harness between B-140 key reminder switch connector terminal No 6 to B-133 ETACS-ECU connector terminal No 53 2734
Step 7 ETACS switch data by using the SWS monitor 2734
Inspection Procedure N-8: Signal is not received from the remote controlled mirror switch (folding/unfolding switch) 2735
DIAGNOSIS PROCEDURE 2736
Step 1 Connector check: B-20 remote controlled mirror switch connector 2736
Step 2 Check the remote controlled mirror switch 2736
Step 3 Resistance measurement at the B-20 remote controlled mirror switch connector 2736
Step 4 Check the wiring harness between B-20 remote controlled mirror switch connector terminal No 1 to body earth 2737
Step 5 Connector check: B-132 ETACS-ECU connector 2737
Step 6 Check the wiring harness between B-20 remote controlled mirror switch connector terminal No 4 to B-132 ETACS-ECU connector terminal No 27 2737
Step 7 ETACS switch data by using the SWS monitor 2737
Inspection Procedure N-9: The hazard warning lamp switch signal is not received 2738
DIAGNOSIS PROCEDURE 2738
Step 1 Connector check: B-09 hazard warning lamp switch connector 2738
Step 2 Check the hazard warning lamp switch 2739
Step 3 Resistance measurement at the B-09 hazard warning lamp switch connector 2739
Step 4 Check the wiring harness between B-09 hazard warning lamp switch connector terminal No 2 to the body earth 2739
Step 5 Connector check: B-133 ETACS-ECU connector 2739
Step 6 Check the wiring harness between B-133 ETACS-ECU connector terminal No 71 to B-09 hazard warning lamp switch connector terminal No 1 2740
Step 7 ETACS switch data by using the SWS monitor 2740
Inspection Procedure N-10: All the door switch signals are not received 2741
DIAGNOSIS PROCEDURE 2742
Step 1 SWS monitor data list 2742
Step 2 ETACS switch data by using the SWS monitor 2742
Step 3 Connectors check: C-29 (front: RH), C-19 (front: LH), C-08 (rear: RH) or C-14 (rear: LH) door switch connectors or E-08 <tailgate> tailgate switch connector, and B-133 ETACS-ECU connector 2742
Step 4 Check the installation condition 2743
Step 5 Check the door switch 2743
Step 6 Check the wiring harness from terminal No 2 of the C-29 (front: RH), C-19 (front: LH), C-08 (rear: RH) or C-14 (rear: LH 2743
Step 7 ETACS switch data by using the SWS monitor 2744
Inspection Procedure N-11: The driver’s door lock actuator switch signal is not received 2745
DIAGNOSIS PROCEDURE 2746
Step 1 Connector check: D-08 front door lock actuator (RH) connector 2746
Step 2 Check the front door lock actuator (RH) 2746
Step 3 Resistance measurement at the D-08 front door lock actuator (RH) connector 2746
Step 4 Check the wiring harness between D-08 front door lock actuator (RH) connector terminal No 3 to body earth D-08 2747
Step 5 Connector check: B-132 ETACS-ECU connector 2747
Step 6 Check the wiring harness from D-08 front door lock actuator (RH) connector terminal No 1 and 2 to B-132 ETACS-ECU connector terminal No 41 and 36 2747
Step 7 ETACS switch data by using the SWS monitor 2748
Inspection Procedure N-12: Each switch signal of the keyless entry transmitter is not received 2748
DIAGNOSIS PROCEDURE 2749
Step1 Use the SWS monitor to examine the keyless entry system for signal reception 2749
Step 2 Register the encrypted code, and then retest the system 2749
Step 3 Replace the battery of the keyless entry transmitter, and retest the system 2749
Step 4 Register the encrypted code again by using a known good keyless entry transmitter Then retest the system 2749
Inspection Procedure N-13: The fog lamp switch signal is not received 2750
DIAGNOSIS PROCEDURE 2751
Step 1 Connector check: B-19 fog lamp switch connector 2751
Step 2 Check the front fog lamp switch 2751
Step 3 Resistance measurement at the B-19 fog lamp switch connector 2751
Step 4 Check the wiring harness from B-19 fog lamp switch connector terminal No 2 to body earth 2752
Step 5 Connector check: B-133 ETACS-ECU connector 2752
Step 6 Check the wiring harness from B-133 ETACS-ECU connector No 58 to B-19 fog lamp switch connector terminal No 1 2752
Step 7 SWS monitor data list 2752
Inspection Procedure N-14: The passenger’s door switch signal is not received 2753
DIAGNOSIS PROCEDURE 2753
Step 1 Check the installation condition 2753
Step 2 Connector check: C-19 front door switch (LH) connector 2753
Step 3 Check the front door switch (LH) 2753
Step 4 Connector check: B-132 ETACS-ECU connector 2754
Step 5 Check the wiring harness between B-132 ETACS-ECU connector terminal No 38 to C-19 front door switch (LH) connector terminal No 1 2754
Step 6 ETACS switch data by using the SWS monitor 2754
CHECK AT ECU TERMINAL 2755
ETACS-ECU 2755
COLUMN SWITCH 2758
ON-VEHICLE SERVICE 2759
CUSTOMISE FUNCTION 2759
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
CONTROLLER AREA NETWORK (CAN) 2761
GENERAL INFORMATION 2762
STRUCTURE 2762
SPECIAL TOOL 2763
TEST EQUIPMENT 2764
SERVICE PRECAUTIONS 2765
PRECAUTIONS ON HOW TO REPAIR THE CAN BUS LINES 2766
EXPLANATION ABOUT THE M U T -III CAN BUS DIAGNOSTICS 2767
CAN BUS LINE DIAGNOSTIC FLOW 2767
TROUBLESHOOTING 2773
CAN BUS DIAGNOSTICS TABLE 2773
CAN BUS DIAGNOSIS 2784
Diagnostic Item 1: Diagnose the CAN bus lines for short to power supply 2784
DIAGNOSIS PROCEDURE 2785
STEP 1 Check the CAN bus lines Voltage measurement at B-32 diagnosis connector 2785
STEP 2 Voltage measurement at B-40 intermediate connector 2786
STEP 3 Resistance measurement at B-03 joint connector (CAN1) 2787
STEP 4 M U T -III CAN bus diagnostics (B-133 ETACS-ECU connector disconnected) 2789
STEP 5 M U T -III CAN bus diagnostics (B-142 steering wheel sensor connector disconnected) 2790
STEP 6 Voltage measurement at B-01 joint connector (CAN2) 2790
STEP 7 M U T -III CAN bus diagnostics (A-05 ABS-ECU <vehicles without ASC> or ASC-ECU <vehicles with ASC> connector disconnected) 2792
STEP 8 M U T -III CAN bus diagnostics (B-37 EPS-ECU connector disconnected) 2793
STEP 9 M U T -III CAN bus diagnostics (C-43 G and yaw rate sensor connector disconnected) 2793
STEP 10 M U T -III CAN bus diagnostics (B-15 combination meter connector disconnected) 2794
STEP 11 M U T -III CAN bus diagnostics (retest the system) 2794
STEP 12 M U T -III CAN bus diagnostics [A-08 engine-ECU <M/T> or engine-CVT-ECU <CVT> connector disconnected] 2795
STEP 13 M U T -III CAN bus diagnostics (retest the system) 2795
Diagnostic Item 2: Diagnose the CAN bus lines for short to earth 2796
DIAGNOSIS PROCEDURE 2797
STEP 1 Check the CAN bus lines Resistance measurement at B-32 diagnosis connector 2797
STEP 2 Resistance measurement at B-40 intermediate connector 2798
STEP 3 Voltage measurement at B-03 joint connector (CAN1) 2799
STEP 4 M U T -III CAN bus diagnostics (B-133 ETACS-ECU connector disconnected) 2800
STEP 5 M U T -III CAN bus diagnostics (B-142 steering wheel sensor connector disconnected) 2801
STEP 6 Resistance measurement at the B-01 joint connector (CAN2) 2802
STEP 7 M U T -III CAN bus diagnostics (A-05 ABS-ECU <vehicles without ASC> or ASC-ECU <vehicles with ASC> connector disconnected) 2803
STEP 8 M U T -III CAN bus diagnostics (B-37 EPS-ECU connector disconnected) 2804
STEP 9 M U T -III CAN bus diagnostics (C-43 G and yaw rate sensor connector disconnected) 2805
STEP 10 M U T -III CAN bus diagnostics (B-15 combination meter connector disconnected) 2805
STEP 11 M U T -III CAN bus diagnostics (retest the system) 2806
STEP 12 M U T -III CAN bus diagnostics [A-08 engine-ECU <M/T> or engine-CVT-ECU <CVT> connector disconnected] 2806
STEP 13 M U T -III CAN bus diagnostics (retest the system) 2807
Diagnostic Item 3: Diagnose the lines between CAN_L and CAN_H for short circuit 2808
DIAGNOSIS PROCEDURE 2809
STEP 1 Connector check: B-01 joint connector (CAN2), B-03 joint connector (CAN1), B-40 intermediate connector 2809
STEP 2 Resistance measurement at the B-40 intermediate connector 2809
STEP 3 Resistance measurement at the B-03 joint connector (CAN1) 2810
STEP 4 Resistance measurement at B-15 combination meter connector 2811
STEP 5 Resistance measurement at B-133 ETACS-ECU connector 2811
STEP 6 Resistance measurement at B-142 steering wheel sensor connector 2812
STEP 7 Resistance measurement at the B-01 joint connector (CAN2) 2812
STEP 8 Resistance measurement at A-08 engine-ECU <M/T> or engine-CVT-ECU <CVT> connector 2813
STEP 9 Resistance measurement at A-05 ABS-ECU <vehicles without ASC> or ASC-ECU <vehicles with ASC> connector 2814
STEP 10 Resistance measurement at B-37 EPS-ECU connector 2815
STEP 11 Resistance measurement at C-43 G and yaw rate sensor connector 2815
Diagnostic Item 4: Diagnose the terminator resistors at both ends 2816
DIAGNOSIS PROCEDURE 2817
STEP 1 Resistance measurement at B-15 combination meter connector 2817
STEP 2 Resistance measurement at A-08 engine-ECU <M/T> or engine-CVT-ECU <CVT> connector 2817
Diagnosis Item 5: Diagnose when the M U T -III cannot receive the data sent by combination meter 2818
DIAGNOSIS PROCEDURE 2819
STEP 1 Connector check: B-03 joint connector (CAN1) and B-15 combination meter connector 2819
STEP 2 Resistance measurement at B-03 joint connector (CAN1) and B-15 combination meter connector 2819
STEP 3 Resistance measurement at B-15 combination meter connector 2820
Diagnosis Item 6: Diagnose when the M U T -III cannot receive the data sent by ETACS-ECU 2821
DIAGNOSIS PROCEDURE 2822
STEP 1 Connector check: B-03 joint connector (CAN1) and B-133 ETACS-ECU connector 2822
STEP 2 Resistance measurement at B-03 joint connector (CAN1) and B-133 ETACS-ECU connector 2822
Diagnostic Item 7: Diagnose the lines between the joint connectors (CAN1 and CAN2) 2824
DIAGNOSIS PROCEDURE 2825
STEP 1 Connector check: B-40 intermediate connector, B-01 joint connector (CAN2) and B-03 joint connector (CAN1) 2825
STEP 2 Resistance measurement at B-01 joint connector (CAN2) and B-40 intermediate connector 2825
Diagnostic Item 8: Diagnose when the M U T -III cannot receive the data sent by engine-ECU <M/T> or engine-CVT-ECU <CVT> 2827
DIAGNOSIS PROCEDURE 2828
STEP 1 Connector check: B-01 joint connector (CAN2) and A-08 engine-ECU <M/T> or engine-CVT-ECU <CVT> connector 2828
STEP 2 Resistance measurement at B-01 joint connector (CAN2) and A-08 engine-ECU <M/T> or engine-CVT-ECU <CVT> connector 2828
STEP 3 Resistance measurement at A-08 engine-ECU <M/T> or engine-CVT-ECU <CVT> connector 2830
Diagnostic Item 9: Diagnose when the M U T -III cannot receive the data sent by ABS-ECU <vehicles without ASC> or ASC-ECU <vehicles with ASC> 2831
DIAGNOSIS PROCEDURE 2832
STEP 1 Connector check: B-01 joint connector (CAN2) and A-05 ABS-ECU <vehicles without ASC> or ASC-ECU <vehicles with ASC> connector 2832
STEP 2 Resistance measurement at B-01 joint connector (CAN2) and A-05 ABS-ECU <vehicles without ASC> or ASC-ECU <vehicles with ASC> connector 2833
Diagnostic Item 10: Diagnose when the M U T -III cannot receive the data sent by EPS-ECU 2835
DIAGNOSIS PROCEDURE 2836
STEP 1 Connector check: B-01 joint connector (CAN2) and B-37 EPS-ECU connector 2836
STEP 2 Resistance measurement at B-01 joint connector (CAN2) and B-37 EPS-ECU connector 2836
Diagnostic Item 11: Diagnose when the M U T -III cannot receive the data sent by G and yaw rate sensor 2838
DIAGNOSIS PROCEDURE 2839
STEP 1 Connector check: B-01 joint connector (CAN2) and C-43 G and yaw rate sensor connector 2839
STEP 2 Resistance measurement at B-01 joint connector (CAN2) and C-43 G and yaw rate sensor connector 2839
Diagnostic Item 12: Diagnose when the M U T -III cannot receive the data sent by steering wheel sensor 2841
DIAGNOSIS PROCEDURE 2842
STEP 1 Connector check: B-03 joint connector (CAN1) and B-142 steering wheel sensor connector 2842
STEP 2 Resistance measurement at B-03 joint connector (CAN1) and B-142 steering wheel sensor connector 2842
CAN COMMUNICATION-RELATED DIAGNOSIS CODE (U CODE) TABLE 2844
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 2846
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
HEATER, AIR CONDITIONER AND VENTILATION 2847
SERVICE SPECIFICATIONS 2849
LUBRICANTS 2849
SPECIAL TOOL 2849
TROUBLESHOOTING 2851
DIAGNOSIS TROUBLESHOOTING FLOW 2851
DIAGNOSIS FUNCTION 2851
HOW TO READ DIAGNOSIS CODE 2851
HOW TO ERASE DIAGNOSIS CODE 2851
DIAGNOSIS CODE CHART 2851
DIAGNOSTIC TROUBLE CODE PROCEDURES 2852
Code No B1011,B1012: Ambient temperature sensor system 2852
DIAGNOSIS PROCEDURE 2852
Step 1 M U T -III data list 2852
Step 2 Connector check: A-19 ambient temperature sensor connector and B-15 combination meter connector 2853
Step 3 Check the wiring harness between A-19 ambient temperature sensor connector (terminals 1 and 2) and B-15 A/C-ECU connector (terminals 15 and 10) 2853
Step 4 Check the ambient temperature sensor 2853
Step 5 Check whether the diagnosis code is reset 2853
Code No B1021,B1022: Air thermo sensor system 2854
DIAGNOSIS PROCEDURE 2854
Step 1 M U T -III data list 2854
Step 2 Connector check: B-15 combination meter connector and B-08 air thermo sensor connector 2854
Step 3 Check the wiring harness between B-15 combination meter connector (terminals 9 and 15) and B-08 air thermo sensor connector (terminals 1 and 2) 2855
Step 4 Check the air thermo sensor 2855
Step 5 Check whether the diagnosis code is reset 2855
Code No B1082 Automatic/manual types abnormal error 2855
DIAGNOSIS PROCEDURE 2855
STEP 1 Replace the heater control 2855
TROUBLE SYMPTOM CHART 2856
SYMPTOM PROCEDURES 2856
Inspection Procedure 1: Communication with the M U T -III is not possible Inspection Procedure 2: The air conditioner does not work at all 2856
DIAGNOSIS PROCEDURE 2856
Step 1 Check the communication with combination meter 2856
Inspection Procedure 3: Cool air does not come 2857
DIAGNOSIS PROCEDURE 2857
Step 1 M U T -III CAN bus diagnostics 2857
Step 2 M U T -III diagnosis code 2858
Step 3 M U T -III data list 2858
Step 4 Connector check: A-130 A/C compressor connector and A-08 engine-CVT-ECU 2858
Step 5 Voltage measurement at A-130 A/C compressor connector 2858
Step 6 Connector check: B-31 blower switch connector and B-15 combination meter connector 2859
Step 7 Check the wiring harness between B-31 blower switch connector terminal No 1 and B-15 combination meter connector terminal No 7 2859
Step 8 Connector check: B-30 heater control assembly connector, B-14 and B-15 combination meter connector 2860
Step 9 Check the wiring harness between B-14, B-15 combination meter connector (terminals 29, 35 and 6) and B-30 heater control assembly connector (terminals 6, 7 and 10) 2860
Step 10 Refrigerant level check 2860
Inspection Procedure 4: The blower does not work 2861
DIAGNOSIS PROCEDURE 2862
Step 1 Check that the blower motor operates when the blower switch is moved to the “4 (HI) ” position 2862
Step 2 Connector check: B-10 blower motor connector 2862
Step 3 Resistance measurement at the B-10 blower motor connector 2862
Step 4 Check the wiring harness between B-10 blower motor connector terminal No 2 and body earth 2862
Step 5 Voltage measurement at B-10 blower motor connector 2863
Step 6 Connector check: B-116 blower relay connector 2863
Step 7 Check the blower relay continuity 2863
Step 8 Voltage measurement at B-116 blower relay connector 2863
Step 9 Check the wiring harness between B-116 blower relay connector terminal No 1 and the ignition switch (IG2) 2864
Step 10 Resistance measurement at B-116 blower relay connector 2864
Step 11 Check the wiring harness between B-116 blower relay connector terminal No 2 and earth 2864
Step 12 Voltage measurement at B-116 blower relay connector 2865
Step 13 Check the wiring harness between B-116 blower relay connector terminal No 3 and fusible link (6) 2865
Step 14 Connector check: B-31 blower switch connector 2865
Step 15 Check the blower switch continuity 2866
Step 16 Check the wiring harness between B-31 blower switch connector terminal No 2 and B-116 blower relay connector terminal No 4 2866
Step 17 Check the wiring harness between B-10 blower motor connector terminal No 1 and B-31 blower switch connector terminal No 6 2866
Step 18 Check the blower fan and motor operation 2866
Inspection Procedure 5: The blower air volume cannot be changed 2867
DIAGNOSIS PROCEDURE 2867
Step 1 Check that the blower motor operates when the blower switch is moved to the “4 (HI)” position 2867
Step 2 Connector check: B-31 blower switch connector 2868
Step 3 Check the blower switch continuity 2868
Step 4 Connector check: B-04 resistor connector 2868
Step 5 Check the resistor resistance value 2868
Step 6 Check the wiring harness between B-31 blower switch connector (terminals 1, 4 and 5) and B-04 resistor connector (terminals 3, 1 and 4) 2868
Step 7 Connector check: B-10 blower motor connector 2868
Step 8 Check the wiring harness between B-10 blower motor connector terminal No 1 and B-04 resistor connector terminal No 2 2869
Inspection Procedure 6: The inside/outside air changeover is impossible 2870
DIAGNOSIS PROCEDURE 2870
Step 1 M U T -III diagnosis code 2870
Step 2 Connector check: B-02 outside/inside air selection damper control motor connector 2871
Step 3 Voltage measurement at B-02 outside/inside air selection damper control motor connector 2871
Step 4 Check the wiring harness between B-02 outside/inside air selection damper control motor connector terminal No 1 and the ignition switch (IG2) 2871
Step 5 Check the outside/inside air selection damper control motor 2871
Step 6 Connector check: B-15 combination meter connector 2872
Step 7 Check the wiring harness between B-15 combination meter connector (terminals 17 and 16) and B-02 outside/inside air selection damper control motor connector (terminals 5 and 7) 2872
Inspection Procedure 7: The A/C compressor does not work 2873
DIAGNOSIS PROCEDURE 2874
Step 1 Connector check: A-130 A/C compressor connector and A-08 engine-CVT-ECU 2874
Step 2 Voltage measurement at A-130 A/C compressor connector 2874
Step 3 Connector check: B-104 A/C compressor relay connector 2875
Step 4 Check the A/C compressor relay continuity 2875
Step 5 Voltage measurement at B-104 A/C compressor relay connector 2875
Step 6 Check the wiring harness between B-104 A/C compressor relay connector terminal No 1, 3 and the fusible link (6) 2876
Step 7 Check the wiring harness between B-104 A/C compressor relay connector terminal No 4 and A-130 A/C compressor connector terminal No 1 2876
Step 8 Check the wiring harness between B-104 A/C compressor relay connector terminal No 2 and A-08 A/C compressor assembly connector terminal No 6 2877
Step 9 Check the magnetic clutch operation 2877
Step 10 Check the refrigerant level 2877
Step 11 Replace the combination meter (meter and A/C-ECU), and then recheck the trouble symptom 2877
Inspection Procedure 8: The rear window defogger does not work 2878
DIAGNOSIS PROCEDURE 2878
Step 1 Check the A/C operation 2878
Step 2 Connector check: B-15 combination meter connector and E-13 rear window defogger connector 2879
Step 3 Voltage measurement at E-13 rear window defogger connector 2879
Step 4 Connector check: B-125 rear window defogger relay connector 2880
Step 5 Check the rear window defogger relay continuity 2880
Step 6 Voltage measurement at B-125 rear window defogger relay connector 2880
Step 7 Check the wiring harness between B-125 rear window defogger relay connector terminal No 3 and the fusible link (6) 2881
Step 8 Voltage measurement at B-125 rear window defogger relay connector 2881
Step 9 Check the wiring harness between B-125 rear window defogger relay connector No 1 and ignition switch (IG2) 2881
Step 10 Check the wiring harness between B-125 rear window defogger relay connector No 2 and B-15 combination meter connector No 13 2882
Step 11 Check the wiring harness between B-125 rear window defogger relay connector No 4 and E-13 rear window defogger connector No 1 2882
Step 12 Connector check: E-02 rear window defogger connector 2883
Step 13 Resistance measurement at E-02 rear window defogger connector 2883
Step 14 Check the wiring harness between E-02 rear window defogger connector terminal No 1 and earth 2883
Step 15 Check the rear window defogger 2883
Inspection Procedure 9: The A/C indicator flashes 2884
DIAGNOSIS PROCEDURE 2884
Step 1 M U T -III diagnosis code 2884
Step 2 Connector check: A-02 A/C pressure sensor connector 2884
Step 3 Inspection of A/C pressure sensor 2884
Step 4 Connector check: B-14 and B-15 combination meter connector 2885
Step 5 Check the wiring harness between B-14, B-15 combination meter connector (terminals 8, 34 and 30) and A-02 A/C pressure sensor connector (terminals 2, 1 and 3) 2885
Step 6 Drive belt tension check 2886
Step 7 Check the magnetic clutch for A/C compressor 2886
Step 8 Check the air gap 2886
Step 9 Check the refrigerant temperature switch 2886
Step 10 Check the refrigerant level 2886
Step 11 Replace the A/C compressor assembly 2886
Inspection Procedure 10: A/C pressure sensor system 2887
DIAGNOSIS PROCEDURE 2887
Step 1 M U T -III data list 2887
Step 2 Connector check: A-02 A/C pressure sensor connector 2887
Step 3 Inspection of A/C pressure sensor 2887
Step 4 Connector check: B-14 and B-15 combination meter connector 2888
Step 5 Check the wiring harness between B-14, B-15 combination meter connector (terminals 8, 34 and 30) and A-02 A/C pressure sensor connector (terminals 2, 1 and 3) 2888
Step 6 Recheck the trouble symptom 2889
SERVICE DATA REFERENCE TABLE 2890
ACTUATOR TEST TABLE 2891
CHECK AT COMBINATION METER (METER AND A/C-ECU) TERMINALS 2892
ON-VEHICLE SERVICE 2894
COMPRESSOR DRIVE BELT ADJUSTMENT 2894
DISCHARGING SYSTEM 2894
CHARGING 2894
CHECK THE REFRIGERANT LEVEL 2896
PERFORMANCE TEST 2896
PERFORMANCE TEMPERATURE CHART 2897
SIMPLE INSPECTION OF THE A/C PRESSURE SENSOR 2897
REPLACE THE A/C COMPRESSOR RELAY 2897
RELAY CONTINUITY CHECK 2898
A/C COMPRESSOR RELAY CONTINUITY CHECK 2898
BLOWER RELAY CONTINUITY CHECK 2898
IDLE-UP OPERATION CHECK 2899
CLEAN AIR FILTER REPLACEMENT PROCEDURE 2899
HEATER CONTROL ASSEMBLY AND A/C SWITCH 2900
REMOVAL AND INSTALLATION 2900
INSTALLATION SERVICE POINT 2901
INSPECTION 2901
BLOWER SWITCH CONTINUITY CHECK 2901
DISASSEMBLY AND REASSEMBLY 2902
DISASSEMBLY SERVICE POINT 2902
HEATER UNIT AND COOLING UNIT 2903
REMOVAL AND INSTALLATION 2903
REMOVAL SERVICE POINT 2903
DISASSEMBLY AND REASSEMBLY 2904
DISASSEMBLY SERVICE POINT 2904
AIR THERMO SENSOR CHECK 2905
DISASSEMBLY AND REASSEMBLY 2905
DISASSEMBLY SERVICE POINT 2905
RESISTOR, BLOWER MOTOR AND OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR 2906
REMOVAL AND INSTALLATION 2906
REMOVAL SERVICE POINT 2907
INSPECTION 2907
RESISTER CHECK 2907
BLOWER FAN AND MOTOR CHECK 2907
OUTSIDE/INSIDE AIR SELECTION DAMPER CONTROL MOTOR CHECK 2907
AMBIENT TEMPERATURE SENSOR 2908
REMOVAL AND INSTALLATION 2908
INSPECTION 2908
AMBIENT TEMPERATURE SENSOR CHECK 2908
COMPRESSOR ASSEMBLY 2909
REMOVAL AND INSTALLATION <4A9> 2909
REMOVAL SERVICE POINTS 2910
INSTALLATION SERVICE POINT 2910
INSPECTION 2910
COMPRESSOR MAGNETIC CLUTCH OPERATION CHECK 2910
DISASSEMBLY AND ASSEMBLY 2911
DISASSEMBLY SERVICE POINT 2911
ASSEMBLY SERVICE POINTS 2912
INSPECTION 2912
COOLING TEMPRATURE SWITCH 2912
CONDENSER ASSEMBLY 2913
REMOVAL AND INSTALLATION 2913
REMOVAL SERVICE POINT 2913
REFRIGERANT LINE 2914
REMOVAL AND INSTALLATION 2914
REMOVAL SERVICE POINT 2914
DUCTS 2915
REMOVAL AND INSTALLATION 2915
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
AUTOMATIC AIR CONDITIONER 2917
SERVICE SPECIFICATIONS 2918
SPECIAL TOOL 2918
TROUBLESHOOTING 2919
DIAGNOSIS TROUBLESHOOTING FLOW 2919
DIAGNOSIS FUNCTION 2919
HOW TO READ DIAGNOSIS CODE 2919
HOW TO ERASE DIAGNOSIS CODE 2919
DIAGNOSIS CODE CHART 2919
DIAGNOSTIC TROUBLE CODE PROCEDURES 2920
Code No B1001,B1002: Interior temperature sensor system 2920
DIAGNOSIS PROCEDURE 2921
Step 1 M U T -III data list 2921
Step 2 Connector check: B-15 combination meter connector and B-28 interior temperature sensor connector 2921
Step 3 Check the wiring harness between B-15 combination meter connector (terminals 7 and 15) and B-28 interior temperature sensor connector (terminals 2 and 1) 2921
Step 4 Check the interior temperature sensor 2921
Step 5 Check whether the diagnosis code is reset 2921
Code No B1041,B1042: Potentiometer system for the air mix damper 2922
DIAGNOSIS PROCEDURE 2922
Step 1 M U T -III data list 2922
Step 2 Connector check: B-14 and B-15 combination meter connector and B-12 air mixing damper control motor and potentiometer connector 2922
Step 3 Check the wiring harness between B-14 and B-15 combination meter connector (terminals 15, 5 and 30) and B-12 air mixing damper control motor and potentiometer connector (terminals 7, 3 and 5) 2923
Step 4 Check the air mixing damper control motor and potentiometer 2923
Step 5 Check whether the diagnosis code is reset 2923
Code No B1045: Motor drive system for the air mix damper 2924
DIAGNOSIS PROCEDURE 2924
Step 1 M U T -III actuator test 2924
Step 2 Connector check: B-15 combination meter connector and B-12 air mixing damper control motor and potentiometer connector 2924
Step 3 Check the wiring harness between B-15 combination meter connector (terminals 11 and 18) and B-12 air mixing damper control motor and potentiometer connector (terminals 1 and 2) 2925
Step 4 Check the air mixing damper control motor and potentiometer 2925
Step 5 Check whether the diagnosis code is reset 2925
Code No B1081 Communication error with control parts 2926
DIAGNOSIS PROCEDURE 2927
Step 1 Connector check: B-14, B-15 combination meter connector and B-30 heater control assembly connector 2927
Step 2 Check the wiring harness between B-14, B-15 combination meter connector (terminals 3, 29 and 35) and B-30 heater control assembly (terminals 2, 1 and 9) 2927
Step 3 Check whether the diagnosis code is reset 2927
Step 4 Replace the heater control assembly and recheck the trouble symptom 2927
TROUBLE SYMPTOM CHART 2928
SYMPTOM PROCEDURES 2928
Inspection Procedure 1: The outlet air temperature can not be changed even if the amount of solar radiation changes 2928
DIAGNOSIS PROCEDURE 2928
Step 1 M U T -III diagnosis code 2928
Step 2 M U T -III data list 2929
Step 3 Recheck the trouble symptom 2929
Step 4 Connector check: B-13 photo sensor connector and B-15 combination meter connector 2929
Step 5 Check the wiring harness between B-13 photo sensor connector (terminal 1 and 2) and B-15 combination meter connector (terminal 14 and 6) 2929
Step 6 Replace the photo sensor and recheck the trouble symptom 2929
Inspection Procedure 2: The blower does not work 2930
DIAGNOSIS PROCEDURE 2931
Step 1 M U T -III actuator test 2931
Step 2 Recheck the trouble symptom 2931
Step 3 Connector check: B-116 blower relay connector 2931
Step 4 Check the blower relay 2931
Step 5 Connector check: B-10 blower motor connector and B-15 combination meter connector 2931
Step 6 Voltage measurement at the B-10 blower motor controller connector 2932
Step 7 Voltage measurement at B-116 blower relay connector 2932
Step 8 Check the wiring harness between B-116 blower relay connector terminal No 1 and the ignition switch (IG2) 2933
Step 9 Voltage measurement at B-116 blower relay connector 2933
Step 10 Check the wiring harness between B-116 blower relay connector terminal No 3 and fusible link (6) 2933
Step 11 Check the wiring harness between B-116 blower relay connector terminal No 4 and B-10 blower motor connector terminal No 1 2934
Step 12 Check the wiring harness between B-116 blower relay connector terminal No 2 and B-15 combination meter connector terminal No 12 2934
Step 13 Check the blower motor 2934
Step 14 Connector check: B-05 power transistor controller connector 2935
Step 15 Resistance measurement at the B-05 power transistor connector 2935
Step 16 Check the wiring harness between B-05 power transistor connector terminal No 5 and body earth 2935
Step 17 Check the wiring harness between B-10 blower motor connector terminal No 2 and B-05 power transistor controller connector terminal No 4 2935
Step 18 Check the wiring harness between B-15 combination meter connector (terminals 19 and 20) and B-05 power transistor controller connector (terminals 1 and 3) 2936
Step 19 Replace the power transistor and recheck the trouble symptom 2936
Inspection Procedure 3: The blower air volume cannot be changed 2937
Step 1 M U T -III actuator test 2937
Step 2 Replace the power transistor and check the trouble symptom 2937
Step 3 Connector check: B-05 power transistor controller connector 2938
Step 4 Resistance measurement at the B-05 power transistor connector 2938
Step 5 Check the wiring harness between B-05 power transistor connector terminal No 5 and body earth 2938
Step 6 Connector check: B-15 combination meter controller connector 2938
Step 7 Check the wiring harness between B-15 combination meter connector (terminals 19 and 20) and B-05 power transistor controller connector (terminals 1 and 3) 2939
Step 8 Replace the power transistor and check the trouble symptom 2939
SERVICE DATA REFERENCE TABLE 2940
ACTUATOR TEST TABLE 2941
CHECK AT THE COMBINATION METER (METER AND A/C-ECU) TERMINALS 2942
ON-VEHICLE SERVICE 2944
IDLE-UP OPERATION CHECK 2944
AUTOMATIC AIR CONDITIONER PANEL ASSEMBLY (A/C-ECU) 2945
REMOVAL AND INSTALLATION 2945
INSTALLATION SERVICE POINT 2946
DISASSEMBLY AND REASSEMBLY 2947
DISASSEMBLY SERVICE POINT 2947
HEATER UNIT 2948
REMOVAL AND INSTALLATION 2948
DISASSEMBLY AND REASSEMBLY 2948
SENSORS 2949
REMOVAL AND INSTALLATION 2949
REMOVAL SERVICE POINT 2950
INSPECTION 2950
CHECK THE INTERIOR TEMPERATURE SENSOR 2950
CHECK THE AIR MIXING DAMPER CONTROL MOTOR AND POTENTIOMETER 2950
CHECK THE PHOTO SENSER 2950
CHECK THE POWER TRANSISTOR 2950
COMPRESSOR ASSEMBLY 2951
REMOVAL AND INSTALLATION <4G1> 2951
REMOVAL SERVICE POINTS 2952
INSTALLATION SERVICE POINT 2952
OTHER PARTS 2952
OTHER PARTS 2952
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 2953
SENSOR 2954
DIODE 2960
ECU 2961
FUSIBLE LINK AND FUSE 2963
RELAY 2964
INSPECTION CONNECTOR AND SPARE CONNECTOR 2965
SOLENOID VALVE 2966
EARTH 2968
EARTH CABLE 2970
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 2971
OVERALL CONFIGURATION DIAGRAM 2972
ENGINE COMPARTMENT 2973
ENGINE COMPARTMENT <4A91-M/T> 2973
ENGINE COMPARTMENT <4A91-CVT> 2975
ENGINE COMPARTMENT <4G15> 2977
INSTRUMENT PANEL 2979
FLOOR AND ROOF 2981
DOOR 2982
TAILGATE 2983
CIRCUIT DIAGRAMS 0
GENERAL 0
ENGINE 0
ENGINE LUBRICATION 0
FUEL 0
ENGINE COOLING 0
INTAKE & EXHAUST 0
ENGINE ELECTRICAL 0
ENGINE & EMISSION CONTROL 0
CLUTCH 0
MANUAL TRANSMISSION 0
CVT 0
FRONT AXLE 0
REAR AXLE 0
WHEEL & TYRE 0
POWER PLANT MOUNT 0
FRONT SUSPENSION 0
REAR SUSPENSION 0
SERVICE BRAKES 0
PARKING BRAKES 0
STEERING 0
BODY 0
EXTERIOR 0
INTERIOR & SRS 0
CHASSIS ELECTRICAL 0
HEATER, AIR CONDITIONER & VENTILATION 0
COMPONENT LOCATIONS 0
CONFIGURATION DIAGRAMS 0
CIRCUIT DIAGRAMS 2984
J/B 2986
J/C 2987
CENTRALIZED JUNCTION 2990
FUSIBLE LINK AND FUSE 2990
POWER DISTRIBUTION SYSTEM 2994
STARTING SYSTEM 2996
IGNITION SYSTEM 2997
CHARGING SYSTEM 2998
ENGINE CONTROL SYSTEM 2999
ENGINE CONTROL SYSTEM <4A91-M/T> 2999
ENGINE CONTROL SYSTEM <4A91-CVT> 3002
ENGINE CONTROL SYSTEM <4G15> 3005
COOLING SYSTEM 3008
COOLING SYSTEM <4A91> 3008
COOLING SYSTEM <4G15> 3009
INVECS-III CVT 3010
HEADLAMP 3012
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER 3014
FOG LAMP 3016
FOG LAMP <4A91> 3016
FOG LAMP <4G15> 3018
ROOM LAMP, LUGGAGE COMPARTMENT LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP 3020
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP 3022
STOP LAMP 3024
BACK-UP LAMP 3025
BACK-UP LAMP <M/T> 3025
BACK-UP LAMP <CVT> 3026
HORN 3027
METER AND GAUGE 3028
FUEL WARNING LAMP, OIL PRESSURE WARNING LAMP SEAT BELT WARNING LAMP AND BRAKE WARNING LAMP 3030
POWER WINDOWS 3031
CENTRAL DOOR LOCKING SYSTEM 3033
MANUAL AIR CONDITIONER 3036
AUTOMATIC AIR CONDITIONER 3038
WINDSHIELD WIPER AND WASHER 3040
REAR WIPER AND WASHER 3042
REAR WINDOW DEFOGGER 3044
REAR WINDOW DEFOGGER <VEHICLES WITH MANUAL AIR CONDITIONER> 3044
REAR WINDOW DEFOGGER <VEHICLES WITH AUTOMATIC AIR CONDITIONER> 3045
ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR 3046
AUDIO SYSTEM 3048
CLOCK 3049
CIGARETTE LIGHTER 3050
ABS <4A91> 3051
ABS AND ASC <4G15> 3053
ELECTRIC POWER STEERING SYSTEM 3055
SRS 3057
IMMOBILISER SYSTEM 3059
SUNROOF 3060
CAN 3061
DOOR AJAR WARNING BUZZER 3063
SPARE CONNECTOR (FOR REMOTE CONTROL POLE) 3065