Mitsubishi FORKLIFT FB13PNT 15PNT FB16CPNT 18CPNT FB16PNT 18PNT 20PNT Service Manual

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Mitsubishi FORKLIFT FB13PNT 15PNT FB16CPNT 18CPNT FB16PNT 18PNT 20PNT Service Manual – PDF DOWNLOAD

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Mitsubishi FORKLIFT FB13PNT 15PNT FB16CPNT 18CPNT FB16PNT 18PNT 20PNT Service Manual

DESCRIPTION:

Mitsubishi FORKLIFT FB13PNT 15PNT FB16CPNT 18CPNT FB16PNT 18PNT 20PNT Service Manual

Chassis & Mast
FB13PNT EFB21-00011-up
FB15PNT EFB21-50011-up
FB16CPNT EFB22-00011-up
FB18CPNT EFB22-50011-up
FB16PNT EFB23-00011-up
FB18PNT EFB23-50011-up
FB20PNT EFB24-00011-up

• This service manual is a guide for servicing Mitsubishi Forklift Trucks. The long productive life of your forklift truck(s) depends on regular and proper servicing,servicing consistent with what you will learn by reading this service manual.
• Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild the forklift truck. The descriptions, illustrations and specifications contained in this manual are for forklift trucks with serial numbers in effect at the time of printing.
• Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference.

TABLE OF CONTENTS:

Mitsubishi FORKLIFT FB13PNT 15PNT FB16CPNT 18CPNT FB16PNT 18PNT 20PNT Service Manual

Chapter 1 GENERAL INFORMATION
1 Model View 1-1
2 Truck Models Covered1-1
3 Serial Number Locations1-2
4 Specifications 1-3
Chapter 2 VEHICLE ELECTRICAL COMPONENTS
1 Console 2-1
11 MC Model2-1
12 FC Model2-2
2 Disassembling Console 2-3
21 Disassembling Sequence2-3
22 Suggestions for Disassembly 2-4
3 Reassembling Console 2-5
4 Meter panel2-6
41 Functions of Meter panel2-6
42 Adjusting and Setting of Meter panel2-10
43 Error Code List 2-23
5 Key Switch 2-24
6 Lighting Switch (Rear Work Lamp)2-24
61 Lamps2-25
62 Specification Chart2-26
7 Horn Switch and Battery Disconnect Switch2-27
71 MC Model2-27
72 FC Model2-27
8 Troubleshooting of Lighting and Horn Systems 2-28
9 Parking Brake Switch 2-29
10 Combination Switch 2-30
101 Direction lever 2-31
102 Light Switch,
Turn Signal Switch (option) 2-31
11 Disassembling Accelerator Control 2-32
111 Disassembling Sequence2-32
112 Adjusting2-33
12 Joystick Box 2-35
13 Fuses 2-35
TABLE OF CONTENTS
TOC-2
Chapter 3 POWER TRAIN
1 Removing Batteries3-1
2 Removing Front Wheels 3-2
3 Removing Transfer Assemblies, Traction Motors 3-3
4 Installing Transfer Assemblies, Traction Motors and Calipers 3-4
5 Service Data 3-6
Chapter 4 TRANSFER UNITS
1 Specifications4-1
2 Structure 4-2
21 External View4-2
22 Structure 4-3
3 Disassembling Transfer Units4-4
31 Preparation 4-4
32 Disassembly Sequence 4-4
4 Inspecting Transfer Units 4-9
5 Reassembling Transfer Units4-10
51 Reassembly Sequence4-10
6 Service Data 4-19
Chapter 5 REAR AXLE
1 Structure 5-1
11 Rear Axle 5-1
12 Rear Wheels 5-2
2 Removing Rear Wheel5-2
3 Installing Rear Wheel 5-3
4 Removing Rear Axle 5-4
41 Removal Sequence5-4
42 Suggestions for Removal5-5
5 Installing Rear Axle5-5
6 Disassembling Rear Axle 5-6
61 Disassembly Sequence 5-6
62 Suggestions for Disassembly5-7
63 Inspection during Disassembling Rear Axle 5-8
7 Reassembling Rear Axle 5-9
71 Suggestions for Reassembly5-9
8 Inspecting and Adjusting Rear Axle5-12
81 Measuring Minimum Turning Radius5-12
9 Troubleshooting 5-13
10 Service Data 5-14
101 Rear Axle 5-14
TABLE OF CONTENTS
TOC-3
Chapter 6 BRAKE SYSTEM
1 Specifications 6-1
2 Structure6-2
21 Outline of Brake System6-2
22 Brake Pedal Assembly 6-3
23 Electro-magnetic Brake Assembly6-5
3 Removing Master Cylinder 6-6
31 Removal Sequence 6-6
4 Disassembling Master Cylinder 6-7
41 Disassembly Sequence 6-7
5 Inspecting and Adjusting Master Cylinder 6-8
6 Reassembling Master Cylinder6-11
7 Inspecting and Adjusting Brake Pedal Assembly 6-12
8 Manually Release of Electro-Magnetic Brake6-14
9 Troubleshooting 6-15
91 Brake Pedal Assembly 6-15
92 Parking Brake 6-16
10 Service Data6-17
101 Brake Pedal 6-17
102 Master Cylinder6-18
Chapter 7 STEERING SYSTEM
1 Specifications 7-1
2 Structure 7-2
21 Outline of Steering System (3W Model) 7-2
3 Removing Steering Linkage Assembly 7-3
31 Removal Sequence7-3
32 Suggestions for Removal7-4
4 Inspecting Steering Linkage Assembly 7-5
5 Installing Steering Linkage Assembly7-5
6 Troubleshooting 7-5
TABLE OF CONTENTS
TOC-4
Chapter 8 HYDRAULIC SYSTEM
1 Specifications8-1
11 MC model8-1
12 FC model 8-2
2 Structure 8-3
21 Hydraulic Line (MC Model) 8-3
22 Hydraulic Line (FC Model)8-4
23 Lift and Tilt Cylinders 8-5
24 Down Safety Valve8-6
3 Removing Control Valve (MC Model) 8-7
31 Preparation 8-7
32 Suggestions for Removal8-7
4 Installing Control Valve 8-8
5 Removing Gear Pump 8-9
51 Preparation 8-9
52 Suggestions for Removal8-9
6 Installing Gear Pump 8-11
7 Removing Suction Filter and Return Filter 8-11
71 Preparation 8-11
72 Suggestions for Removal8-12
8 Installing Suction Filter and Return Filter 8-12
81 Suggestions for Installation 8-12
9 Removing Lift Cylinders (Simplex Mast) 8-13
91 Removal Sequence8-13
92 Suggestions for Removal8-14
10 Removing Lift Cylinders (Triplex Mast and Duplex Mast) 8-16
101 Removal Sequence8-16
102 Suggestions for Removal8-17
11 Installing Lift Cylinder 8-21
111 Suggestions for Installation 8-21
12 Removing Tilt Cylinders 8-22
121 Preparation 8-22
122 Suggestions for Removal8-22
13 Disassembling Lift cylinder 8-23
131 Disassembly Sequence 8-23
14 Reassembling Lift Cylinder 8-27
141 Reassembly Sequence8-27
142 Suggestions for Reassembly8-30
15 Disassembling Tilt Cylinder 8-32
151 Disassembly Sequence 8-32
16 Reassembling Tilt Cylinder 8-33
161 Reassembly Sequence8-33
TABLE OF CONTENTS
TOC-5
17 Inspecting and Adjusting Hydraulic System8-34
171 Hydraulic Oil8-34
172 Control Valve 8-35
173 Adjusting Main Relief Valve (MC model) 8-37
174 Adjusting Microswitch 8-38
175 Adjusting Tilt Cylinder8-39
176 Adjusting Lift Cylinder Stroke 8-40
177 Inspecting Piping 8-40
18 Tests 8-41
181 Vertical Drift Test 8-41
182 Tilt Drift Test8-41
19 Troubleshooting 8-42
20 Service Data8-47
201 Gear Pump 8-47
202 Control Valve (MC)8-48
203 Lift Cylinder 8-48
204 Tilt Cylinder 8-52
21 MC Control Valve 8-53
211 General Description 8-53
212 Hydraulic Circuit Diagram 8-54
213 Hydraulic Circuit 8-55
214 Structure – Inlet Cover Section 8-59
215 Structure – Lift Valve 8-60
216 Structure – Tilt Valve 8-61
22 Construction and Function of FC Control Valve 8-63
221 Outline 8-64
222 FC Hydraulic System Circuit8-65
223 Bleed-off valve8-67
224 Lift Valve 8-69
225 Tilt Valve 8-73
226 Attachment Valve 8-76
23 Removing FC Control Valve 8-79
231 Preparation 8-79
232 Removal Sequence8-79
233 Suggestions for Removal8-79
24 Installing FC Control Valve 8-79
25 Disassembly of FC Control Valve 8-80
251 Disassembly Sequence 8-80
252 Suggestions for Disassembly 8-81
26 Reassembly of FC Control Valve8-81
27 Valves Included in the Inlet Section 8-82
28 Disassembling Inlet Section8-83
281 Disassembly Sequence (Part 1)8-83
282 Disassembly Sequence (Part 2)8-84
283 Disassembly Sequence (Part 3)8-85
284 Disassembly Sequence (Part 4)8-86
285 Suggestions for Disassembly 8-87
TABLE OF CONTENTS
TOC-6
29 Valves Included in Tilt Section 8-87
30 Disassembling Tilt Section 8-88
301 Disassembly Sequence (Part 1)8-88
302 Disassembly Sequence (Part 2)8-89
303 Suggestions for Disassembly8-90
31 Valves Incorporated in Attachment Section8-90
32 Disassembling Attachment Section 8-91
321 Disassembly Sequence (Part 1)8-91
322 Disassembly Sequence (Part 2)8-92
323 Suggestions for Disassembly8-93
33 Disassembling End Cover Plate8-93
34 Cleaning 8-93
35 Inspecting8-94
36 Precautions for Reassembly 8-94
37 Reassembling Inlet Section 8-95
371 Suggestions for Reassembly8-95
372 Disassembly Sequence 8-97
373 Suggestions for Reassembly8-98
38 Reassembling Tilt Section 8-99
381 Suggestions for Reassembly8-99
39 Assembling Attachment Section 8-100
391 Suggestions for Reassembly8-100
40 Solenoid Control Valve 8-101
41 Service Data 8-103
Chapter 9 MAST AND FORKS
1 Mast System 9-1
11 Mast Model Code Stamping Position 9-1
12 Explanation of Mast Model Code 9-1
13 Mast Code and Type 9-1
2 Description 9-2
21 Simplex Mast (Dual-stage Panoramic Mast) 9-2
22 Duplex Mast (Dual-stage Full Free Panoramic Mast) 9-3
23 Triplex Mast (Triple-stage Full Free Panoramic Mast) 9-4
24 Operation of Duplex Mast 9-5
25 Operation of Triplex Mast9-5
3 Removing Simplex Mast 9-6
31 Removal Sequence9-6
32 Suggestions for Removal9-7
4 Installing Simplex Mast 9-9
5 Removing Triplex Mast, Duplex Mast 9-10
51 Removal Sequence9-10
52 Suggestions for Removal9-11
6 Installing Triplex Mast, Duplex Mast 9-13
TABLE OF CONTENTS
TOC-7
7 Disassembling Simplex Mast 9-14
71 Disassembly Sequence 9-14
72 Suggestions for Disassembly 9-15
73 Inspecting Simplex Mast9-15
74 Reassembling Simplex Mast9-16
8 Disassembling Duplex Mast9-19
81 Disassembly Sequence 9-19
82 Suggestions for Disassembly 9-20
83 Inspecting Duplex Mast 9-20
84 Reassembling Duplex Mast 9-21
9 Disassembling Triplex Mast 9-23
91 Disassembly Sequence 9-23
92 Suggestions for Disassembly 9-24
10 Inspecting Triplex Mast 9-25
11 Reassembling Triplex Mast 9-25
12 Inspecting and Adjusting Mast and Forks 9-28
121 Forks (all mast models) 9-28
122 Chain Tension Adjustment – Simplex Mast 9-29
123 Chain Tension Adjustment – Duplex Mast 9-30
124 Chain Tension Adjustment – Triplex Mast9-31
125 Clearance Adjustment for Lift Bracket9-32
126 Mast Clearance Adjustment9-36
127 Main Roller Shim Replacement – Simplex Mast9-39
128 Main Roller Shim Replacement – Duplex Mast 9-40
129 Main Roller Shim Replacement – Triplex Mast 9-41
1210 Mast Strip Adjustment 9-42
1211 Tilt Angle Adjustment9-43
1212 Lift Cylinder Stroke Adjustment9-44
13 Troubleshooting 9-45
14 Service Data9-46
141 Simplex Mast, Duplex Mast, Triplex Mast9-46
Chapter 10 Service Data
1 Inspection Standards 10-1
2 Periodic Replacement of Parts 10-7
21 Critical Safety Parts10-7
3 Tightening Torques for Standard Bolts and Nuts 10-8
31 Metric fine thread10-8
32 Metric coarse thread 10-10
4 Lubrication Instructions 10-12
41 Lubrication Chart 10-12
42 Recommended Oils and Greases 10-13
43 Capacity 10-13
5 Weight of Major Devices10-14
6 Special tools10-15
TABLE OF CONTENTS
TOC-8
Chapter 11 Panel Cabin
1 Battery Exchange or Battery Charging11-1
2 Cleaning Top Roof 11-1
3 Replacing Top Roof11-1
4 Maintenance11-1

MITSUBISHI FORKLIFT FB13PNT 15PNT FB16CPNT 18CPNT FB16PNT 18PNT 20PNT SERVICE MANUAL:

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