Mitsubishi Forklift FB13PNT FB15PNT FB16CPNT FB18CPNT FB16PNT FB18PNT FB20PNT Service Manual – PDF DOWNLOAD

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Mitsubishi Forklift FB13PNT FB15PNT FB16CPNT FB18CPNT FB16PNT FB18PNT FB20PNT Service Manual – PDF DOWNLOAD

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Mitsubishi Forklift FB13PNT FB15PNT FB16CPNT FB18CPNT FB16PNT FB18PNT FB20PNT Service Manual – PDF DOWNLOAD

DESCRIPTION:

Mitsubishi Forklift FB13PNT FB15PNT FB16CPNT FB18CPNT FB16PNT FB18PNT FB20PNT Chassis & Mast Service Manual – PDF DOWNLOAD

FB13PNT EFB21-00011-up
FB15PNT EFB21-50011-up
FB16CPNT EFB22-00011-up
FB18CPNT EFB22-50011-up
FB16PNT EFB23-00011-up
FB18PNT EFB23-50011-up
FB20PNT EFB24-00011-up

FOREWORD:

This service manual is a guide for servicing Mitsubishi Forklift Trucks. The long productive life of your forklift truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild the forklift truck. The descriptions, illustrations and specifications contained in this manual are for forklift trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. For your convenience the instructions are grouped by systems as an easy reference.

SAFETY:

• The proper and safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. – Do not operate these trucks unless you have read and understood the instructions in the SERVICE MANUAL.
• Improper truck operation is dangerous and could result in injury or death. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

TABLE OF CONTENTS:

Mitsubishi Forklift FB13PNT FB15PNT FB16CPNT FB18CPNT FB16PNT FB18PNT FB20PNT Service Manual – PDF DOWNLOAD

Chapter 1 GENERAL INFORMATION
1 Model View1-1
2 Truck Models Covered 1-1
3 Serial Number Locations 1-2
4 Specifications 1-3
Chapter 2 VEHICLE ELECTRICAL COMPONENTS
1 Console2-1
11 MC Model2-1
12 FC Model2-2
2 Disassembling Console 2-3
21 Disassembling Sequence 2-3
22 Suggestions for Disassembly 2-4
3 Reassembling Console 2-5
4 Meter panel 2-6
41 Functions of Meter panel 2-6
42 Adjusting and Setting of Meter panel 2-10
43 Error Code List 2-23
5 Key Switch 2-24
6 Lighting Switch (Rear Work Lamp) 2-24
61 Lamps 2-25
62 Specification Chart 2-26
7 Horn Switch and Battery Disconnect Switch 2-27
71 MC Model2-27
72 FC Model2-27
8 Troubleshooting of Lighting and Horn Systems 2-28
9 Parking Brake Switch 2-29
10 Combination Switch 2-30
101 Direction lever 2-31
102 Light Switch,
Turn Signal Switch (option) 2-31
11 Disassembling Accelerator Control 2-32
111 Disassembling Sequence 2-32
112 Adjusting2-33
12 Joystick Box2-35
13 Fuses 2-35
TABLE OF CONTENTS
TOC-2
Chapter 3 POWER TRAIN
1 Removing Batteries 3-1
2 Removing Front Wheels 3-2
3 Removing Transfer Assemblies, Traction Motors 3-3
4 Installing Transfer Assemblies, Traction Motors and Calipers 3-4
5 Service Data3-6
Chapter 4 TRANSFER UNITS
1 Specifications 4-1
2 Structure 4-2
21 External View 4-2
22 Structure 4-3
3 Disassembling Transfer Units4-4
31 Preparation 4-4
32 Disassembly Sequence 4-4
4 Inspecting Transfer Units4-9
5 Reassembling Transfer Units4-10
51 Reassembly Sequence4-10
6 Service Data4-19
Chapter 5 REAR AXLE
1 Structure 5-1
11 Rear Axle 5-1
12 Rear Wheels 5-2
2 Removing Rear Wheel 5-2
3 Installing Rear Wheel 5-3
4 Removing Rear Axle5-4
41 Removal Sequence 5-4
42 Suggestions for Removal 5-5
5 Installing Rear Axle 5-5
6 Disassembling Rear Axle5-6
61 Disassembly Sequence 5-6
62 Suggestions for Disassembly 5-7
63 Inspection during Disassembling Rear Axle5-8
7 Reassembling Rear Axle 5-9
71 Suggestions for Reassembly 5-9
8 Inspecting and Adjusting Rear Axle 5-12
81 Measuring Minimum Turning Radius 5-12
9 Troubleshooting 5-13
10 Service Data5-14
101 Rear Axle 5-14
TABLE OF CONTENTS
TOC-3
Chapter 6 BRAKE SYSTEM
1 Specifications 6-1
2 Structure 6-2
21 Outline of Brake System 6-2
22 Brake Pedal Assembly 6-3
23 Electro-magnetic Brake Assembly6-5
3 Removing Master Cylinder 6-6
31 Removal Sequence 6-6
4 Disassembling Master Cylinder6-7
41 Disassembly Sequence 6-7
5 Inspecting and Adjusting Master Cylinder 6-8
6 Reassembling Master Cylinder 6-11
7 Inspecting and Adjusting Brake Pedal Assembly6-12
8 Manually Release of Electro-Magnetic Brake 6-14
9 Troubleshooting 6-15
91 Brake Pedal Assembly 6-15
92 Parking Brake6-16
10 Service Data 6-17
101 Brake Pedal 6-17
102 Master Cylinder 6-18
Chapter 7 STEERING SYSTEM
1 Specifications 7-1
2 Structure 7-2
21 Outline of Steering System (3W Model) 7-2
3 Removing Steering Linkage Assembly 7-3
31 Removal Sequence 7-3
32 Suggestions for Removal 7-4
4 Inspecting Steering Linkage Assembly 7-5
5 Installing Steering Linkage Assembly 7-5
6 Troubleshooting 7-5
TABLE OF CONTENTS
TOC-4
Chapter 8 HYDRAULIC SYSTEM
1 Specifications 8-1
11 MC model8-1
12 FC model 8-2
2 Structure 8-3
21 Hydraulic Line (MC Model)8-3
22 Hydraulic Line (FC Model) 8-4
23 Lift and Tilt Cylinders 8-5
24 Down Safety Valve 8-6
3 Removing Control Valve (MC Model)8-7
31 Preparation 8-7
32 Suggestions for Removal 8-7
4 Installing Control Valve 8-8
5 Removing Gear Pump 8-9
51 Preparation 8-9
52 Suggestions for Removal 8-9
6 Installing Gear Pump8-11
7 Removing Suction Filter and Return Filter 8-11
71 Preparation 8-11
72 Suggestions for Removal 8-12
8 Installing Suction Filter and Return Filter 8-12
81 Suggestions for Installation 8-12
9 Removing Lift Cylinders (Simplex Mast) 8-13
91 Removal Sequence 8-13
92 Suggestions for Removal 8-14
10 Removing Lift Cylinders (Triplex Mast and Duplex Mast) 8-16
101 Removal Sequence 8-16
102 Suggestions for Removal 8-17
11 Installing Lift Cylinder 8-21
111 Suggestions for Installation 8-21
12 Removing Tilt Cylinders 8-22
121 Preparation 8-22
122 Suggestions for Removal 8-22
13 Disassembling Lift cylinder 8-23
131 Disassembly Sequence 8-23
14 Reassembling Lift Cylinder 8-27
141 Reassembly Sequence8-27
142 Suggestions for Reassembly 8-30
15 Disassembling Tilt Cylinder 8-32
151 Disassembly Sequence 8-32
16 Reassembling Tilt Cylinder 8-33
161 Reassembly Sequence8-33
TABLE OF CONTENTS
TOC-5
17 Inspecting and Adjusting Hydraulic System 8-34
171 Hydraulic Oil 8-34
172 Control Valve8-35
173 Adjusting Main Relief Valve (MC model) 8-37
174 Adjusting Microswitch 8-38
175 Adjusting Tilt Cylinder8-39
176 Adjusting Lift Cylinder Stroke 8-40
177 Inspecting Piping8-40
18 Tests 8-41
181 Vertical Drift Test 8-41
182 Tilt Drift Test 8-41
19 Troubleshooting 8-42
20 Service Data 8-47
201 Gear Pump 8-47
202 Control Valve (MC) 8-48
203 Lift Cylinder 8-48
204 Tilt Cylinder 8-52
21 MC Control Valve 8-53
211 General Description 8-53
212 Hydraulic Circuit Diagram8-54
213 Hydraulic Circuit 8-55
214 Structure – Inlet Cover Section8-59
215 Structure – Lift Valve 8-60
216 Structure – Tilt Valve 8-61
22 Construction and Function of FC Control Valve 8-63
221 Outline 8-64
222 FC Hydraulic System Circuit 8-65
223 Bleed-off valve 8-67
224 Lift Valve 8-69
225 Tilt Valve 8-73
226 Attachment Valve8-76
23 Removing FC Control Valve 8-79
231 Preparation 8-79
232 Removal Sequence 8-79
233 Suggestions for Removal 8-79
24 Installing FC Control Valve 8-79
25 Disassembly of FC Control Valve 8-80
251 Disassembly Sequence 8-80
252 Suggestions for Disassembly 8-81
26 Reassembly of FC Control Valve 8-81
27 Valves Included in the Inlet Section 8-82
28 Disassembling Inlet Section8-83
281 Disassembly Sequence (Part 1) 8-83
282 Disassembly Sequence (Part 2) 8-84
283 Disassembly Sequence (Part 3) 8-85
284 Disassembly Sequence (Part 4) 8-86
285 Suggestions for Disassembly 8-87
TABLE OF CONTENTS
TOC-6
29 Valves Included in Tilt Section 8-87
30 Disassembling Tilt Section 8-88
301 Disassembly Sequence (Part 1) 8-88
302 Disassembly Sequence (Part 2) 8-89
303 Suggestions for Disassembly 8-90
31 Valves Incorporated in Attachment Section 8-90
32 Disassembling Attachment Section 8-91
321 Disassembly Sequence (Part 1) 8-91
322 Disassembly Sequence (Part 2) 8-92
323 Suggestions for Disassembly 8-93
33 Disassembling End Cover Plate 8-93
34 Cleaning 8-93
35 Inspecting 8-94
36 Precautions for Reassembly 8-94
37 Reassembling Inlet Section 8-95
371 Suggestions for Reassembly 8-95
372 Disassembly Sequence 8-97
373 Suggestions for Reassembly 8-98
38 Reassembling Tilt Section 8-99
381 Suggestions for Reassembly 8-99
39 Assembling Attachment Section8-100
391 Suggestions for Reassembly 8-100
40 Solenoid Control Valve 8-101
41 Service Data8-103
Chapter 9 MAST AND FORKS
1 Mast System9-1
11 Mast Model Code Stamping Position 9-1
12 Explanation of Mast Model Code 9-1
13 Mast Code and Type 9-1
2 Description 9-2
21 Simplex Mast (Dual-stage Panoramic Mast)9-2
22 Duplex Mast (Dual-stage Full Free Panoramic Mast)9-3
23 Triplex Mast (Triple-stage Full Free Panoramic Mast) 9-4
24 Operation of Duplex Mast9-5
25 Operation of Triplex Mast 9-5
3 Removing Simplex Mast9-6
31 Removal Sequence 9-6
32 Suggestions for Removal 9-7
4 Installing Simplex Mast 9-9
5 Removing Triplex Mast, Duplex Mast9-10
51 Removal Sequence 9-10
52 Suggestions for Removal 9-11
6 Installing Triplex Mast, Duplex Mast 9-13
TABLE OF CONTENTS
TOC-7
7 Disassembling Simplex Mast 9-14
71 Disassembly Sequence 9-14
72 Suggestions for Disassembly 9-15
73 Inspecting Simplex Mast 9-15
74 Reassembling Simplex Mast 9-16
8 Disassembling Duplex Mast9-19
81 Disassembly Sequence 9-19
82 Suggestions for Disassembly 9-20
83 Inspecting Duplex Mast 9-20
84 Reassembling Duplex Mast 9-21
9 Disassembling Triplex Mast 9-23
91 Disassembly Sequence 9-23
92 Suggestions for Disassembly 9-24
10 Inspecting Triplex Mast 9-25
11 Reassembling Triplex Mast 9-25
12 Inspecting and Adjusting Mast and Forks 9-28
121 Forks (all mast models) 9-28
122 Chain Tension Adjustment – Simplex Mast9-29
123 Chain Tension Adjustment – Duplex Mast 9-30
124 Chain Tension Adjustment – Triplex Mast 9-31
125 Clearance Adjustment for Lift Bracket 9-32
126 Mast Clearance Adjustment 9-36
127 Main Roller Shim Replacement – Simplex Mast9-39
128 Main Roller Shim Replacement – Duplex Mast 9-40
129 Main Roller Shim Replacement – Triplex Mast 9-41
1210 Mast Strip Adjustment 9-42
1211 Tilt Angle Adjustment9-43
1212 Lift Cylinder Stroke Adjustment 9-44
13 Troubleshooting 9-45
14 Service Data 9-46
141 Simplex Mast, Duplex Mast, Triplex Mast 9-46
Chapter 10 Service Data
1 Inspection Standards 10-1
2 Periodic Replacement of Parts 10-7
21 Critical Safety Parts 10-7
3 Tightening Torques for Standard Bolts and Nuts10-8
31 Metric fine thread 10-8
32 Metric coarse thread 10-10
4 Lubrication Instructions10-12
41 Lubrication Chart10-12
42 Recommended Oils and Greases 10-13
43 Capacity 10-13
5 Weight of Major Devices 10-14
6 Special tools 10-15
TABLE OF CONTENTS
TOC-8
Chapter 11 Panel Cabin
1 Battery Exchange or Battery Charging 11-1
2 Cleaning Top Roof 11-1
3 Replacing Top Roof 11-1
4 Maintenance 11-1
MITSUBISHI FORKLIFT FB13PNT FB15PNT FB16CPNT FB18CPNT FB16PNT FB18PNT FB20PNT SERVICE MANUAL – PDF DOWNLOAD:

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