Mitsubishi Forklift FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi Forklift FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
DESCRIPTION:
Mitsubishi Forklift FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Chassis & Mast Service Manual – PDF DOWNLOAD
Pub. No: 99759-7B110
FBC15N, FBC18N, FBC18LN
A4BC1-10200-up
A4BC1-20200-up
A4BC1-30200-up
FBC20N, FBC25N
A4BC2-10200-up
A4BC2-20200-up
FBC25EN, FBC25LN, FBC30N
A4BC3-20200-up
A4BC3-30200-up
A4BC3-40200-up
FBC30LN
A4BC4-10200-up
TABLE OF CONTENTS:
Mitsubishi Forklift FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual – PDF DOWNLOAD
Chapter 1: General Information
Scope 1 1
Truck Models Covered 1 1
Nameplate and Serial Number Locations 1 2
Dimensions 1 3
Dimensions Chart 1 4
General Information (Standard Models) 1 5
Chapter 2: Front Axle & Reduction Differential
Front Axle
Description 2 1
General Information 2 1
Removal 2 2
Front Wheels 2 2
Method 1 2 3
Method 2 2 3
Method 3 2 3
Installation 2 4
Disassembly 2 5
Removing Front Wheel Hub 2 6
Inspection after Disassembly 2 7
Reassembly 2 8
Axle Housing 2 8
Front Wheel Hub 2 8
Hub Bearing Preload 2 10
Installation and Setting Preload 2 10
Reduction Differential
Description 2 11
Disassembly 2 12
Inspection after Disassembly 2 13
Reduction Gear 2 13
Differential 2 13
Reassembly 2 14
Inspection and Adjustment 2 16
Side Bearing Preload 2 16
Reduction Gear Backlash 2 16
Reduction Gear Face Runout 2 17
Tooth Contact 2 17
Tooth Contact Adjustment 2 18
Transfer Assembly 2 21
Front Axle 2 23
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99759-7B110
Chapter 3: Transfer Assembly
Description 3 1
Disassembly 3 2
Disassembly Sequence 3 2
Inspection after Disassembly 3 4
Reassembly 3 5
Chapter 4: Rear Axle
Description 4 1
Rear Wheels 4 2
Removal 4 2
Steering Cylinder 4 3
Installation 4 4
Rear Axle 4 7
Removal 4 7
Installation 4 8
Disassembly 4 9
Inspection after Disassembly 4 11
Reassembly 4 12
Inspection and Adjustment 4 17
Minimum Turning Radius Adjustment 4 17
Chapter 5: Brake System
Description 5 1
Automatic Adjusting Device 5 1
General Information 5 1
Master Cylinder
Disassembly 5 2
Inspection after Disassembly 5 3
Reassembly 5 3
Service Brakes
Disassembly
(FBC15N – FBC18LN) 5 4
(FBC20N – FBC30LN) 5 5
Inspection after Disassembly 5 7
Reassembly
(FBC15N – FBC18LN) 5 8
(FBC20N – FBC30LN) 5 9
Wheel Cylinders
Disassembly 5 12
Inspection after Disassembly 5 13
Reassembly 5 13
Inspection and Adjustment 5 14
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99759-7B110
Chapter 6: Steering System
Steering System
Description 6 1
Steering System 6 1
Oil Flow Sequence 6 1
General Information 6 1
Steering Gear
Steering Wheel
Removal 6 2
Installation 6 2
Steering Gear 6 3
Inspection after Removal 6 4
Disassembly 6 5
Working Rules and Tips 6 6
Suggestions 6 6
Inspection after Disassembly 6 6
Reassembly 6 7
Steer Pump
Removal 6 8
Installation 6 9
Disassembly 6 10
Sequence 6 10
Working Rules and Tips 6 11
Suggestions 6 11
Inspection after Disassembly 6 13
Reassembly 6 14
Sequence 6 14
Suggestions 6 15
Inspection after Reassembly 6 17
Chapter 7: Hydraulic System
Hydraulic System
Description 7 1
Schematics 7 1
Hydraulic Tank 7 5
Hydraulic Pump 7 6
Control Valve 7 8
Lift and Tilt Cylinders 7 9
Down Safety Valve 7 10
Removal and Installation Warning 7 11
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99759-7B110
Hydraulic Pump
Removal 7 12
Installation 7 13
Disassembly 7 14
Working Rules and Tips 7 14
Suggestions 7 16
Inspection after Disassembly 7 18
Body 7 18
Mounting Flange Face 7 18
Bushes and Balance Plate 7 18
Gears 7 18
Reassembly 7 19
Inspection after Reassembly 7 23
Control Valve
Removal 7 24
Installation 7 25
Disassembly 7 26
Suggestions 7 27
Reassembly 7 27
Lift and Tilt Cylinders
Removal
Lift Cylinders 7 28
Tilt Cylinders 7 31
Disassembly
Lift Cylinders 7 33
Tilt Cylinders 7 34
Inspection after Disassembly 7 35
Precautions for Reassembly 7 35
Inspection and Adjustment
Hydraulic Tank 7 36
Control Valve 7 37
Lift and Tilt Cylinders 7 40
Adjusting Method 7 41
Testing 7 42
Chapter 8: Mast and Forks
Description 8 1
Removal and Installation 8 2
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99759-7B110
Disassembly 8 4
Inspection after Disassembly 8 6
Reassembly 8 7
Inspection and Adjustment 8 8
Forks 8 8
Chain Tension Adjustment 8 9
Clearance Adjustment on Lift Bracket 8 10
Mast Clearance Adjustment 8 13
Main Roller Shim Replacement 8 15
Mast Strip Adjustment 8 15
Tilt Angle Adjustment 8 16
Lift Cylinder Stroke Adjustment 8 17
Bleeding Lift Cylinders 8 17
Service Data 8 18
Troubleshooting 8 20
Chapter 9: Troubleshooting
Front Axle and Reduction Differential 9 1
Brake System 9 2
Steering System 9 4
Hydraulic System 9 6
Rear Axle 9 8
Mast and Forks 9 9
Chapter 10: Maintenance Service Data
Maintenance Service Data 10 1
Front Axle and Reduction Differential 10 1
Transfer Case 10 3
Rear Axle 10 4
Brake System 10 6
Steering System, 10 11
Hydraulic System 10 13
Mast and Forks (Simplex Mast) 10 16
Mast and Forks 10 17
Tightening Torques for Standard Bolts and Nuts 10 18
Fine Thread—With Spring Washer 10 18
Fine Thread—Without Spring Washer 10 18
Coarse Thread—With Spring Washer 10 18
Coarse Thread—With Spring Washer 10 18
Tightening Torques for Standard Bolts and Nuts with Standard Threads 10 19
Coarse Thread—Inches 10 19
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Tightening Torques for Taperlock Studs 10 19
Coarse Thread—Inches 10 19
Maintenance Chart 10 20
Planned Replacement Parts 10 26
Lubrication Information 10 27
Chart 10 27
Fuel and Lubricant Specifications 10 28
Recommended Brands of Lubricants 10 28
Weight of Major Components (Approximate) 10 29
Special Service Tools 10 30
Special Tool Illustrations 10 31
Inspection Guide 10 34
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