Mitsubishi Forklift FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual

Description

Mitsubishi Forklift FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi Forklift FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual  – PDF DOWNLOAD

DESCRIPTION:

Mitsubishi Forklift FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Chassis Mast Service Manual- PDF DOWNLOAD

Serial No :  99759-7B110

FBC15N, FBC18N, FBC18LN
A4BC1-10200-up
A4BC1-20200-up
A4BC1-30200-up
FBC20N, FBC25N
A4BC2-10200-up
A4BC2-20200-up
FBC25EN, FBC25LN, FBC30N
A4BC3-20200-up
A4BC3-30200-up
A4BC3-40200-up
FBC30LN
A4BC4-10200-up

TABLE OF CONTENTS:

Mitsubishi Forklift FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN Service Manual  – PDF DOWNLOAD

Chapter 1: General Information
Scope 11
Truck Models Covered 11
Nameplate and Serial Number Locations 12
Dimensions 13
Dimensions Chart 14
General Information (Standard Models) 15
Chapter 2: Front Axle & Reduction Differential
Front Axle
Description 21
General Information 21
Removal 22
Front Wheels 22
Method 1 23
Method 2 23
Method 3 23
Installation 24
Disassembly 25
Removing Front Wheel Hub 26
Inspection after Disassembly 27
Reassembly 28
Axle Housing 28
Front Wheel Hub 28
Hub Bearing Preload 210
Installation and Setting Preload 210
Reduction Differential
Description 211
Disassembly 212
Inspection after Disassembly 213
Reduction Gear 213
Differential 213
Reassembly 214
Inspection and Adjustment 216
Side Bearing Preload 216
Reduction Gear Backlash 216
Reduction Gear Face Runout 217
Tooth Contact 217
Tooth Contact Adjustment 218
Transfer Assembly 221
Front Axle 223
ii
TABLE OF CONTENTS
99759-7B110
Chapter 3: Transfer Assembly
Description 31
Disassembly 32
Disassembly Sequence 32
Inspection after Disassembly 34
Reassembly 35
Chapter 4: Rear Axle
Description 41
Rear Wheels 42
Removal 42
Steering Cylinder 43
Installation 44
Rear Axle 47
Removal 47
Installation 48
Disassembly 49
Inspection after Disassembly 411
Reassembly 412
Inspection and Adjustment 417
Minimum Turning Radius Adjustment 417
Chapter 5: Brake System
Description 51
Automatic Adjusting Device 51
General Information 51
Master Cylinder
Disassembly 52
Inspection after Disassembly 53
Reassembly 53
Service Brakes
Disassembly
(FBC15N – FBC18LN) 54
(FBC20N – FBC30LN) 55
Inspection after Disassembly 57
Reassembly
(FBC15N – FBC18LN) 58
(FBC20N – FBC30LN) 59
Wheel Cylinders
Disassembly 512
Inspection after Disassembly 513
Reassembly 513
Inspection and Adjustment 514
iii
TABLE OF CONTENTS
99759-7B110
Chapter 6: Steering System
Steering System
Description 61
Steering System 61
Oil Flow Sequence 61
General Information 61
Steering Gear
Steering Wheel
Removal 62
Installation 62
Steering Gear 63
Inspection after Removal 64
Disassembly 65
Working Rules and Tips 66
Suggestions 66
Inspection after Disassembly 66
Reassembly 67
Steer Pump
Removal 68
Installation 69
Disassembly 610
Sequence 610
Working Rules and Tips 611
Suggestions 611
Inspection after Disassembly 613
Reassembly 614
Sequence 614
Suggestions 615
Inspection after Reassembly 617
Chapter 7: Hydraulic System
Hydraulic System
Description 71
Schematics 71
Hydraulic Tank 75
Hydraulic Pump 76
Control Valve 78
Lift and Tilt Cylinders 79
Down Safety Valve 710
Removal and Installation Warning 711
iv
TABLE OF CONTENTS
99759-7B110
Hydraulic Pump
Removal 712
Installation 713
Disassembly 714
Working Rules and Tips 714
Suggestions 716
Inspection after Disassembly 718
Body 718
Mounting Flange Face 718
Bushes and Balance Plate 718
Gears 718
Reassembly 719
Inspection after Reassembly 723
Control Valve
Removal 724
Installation 725
Disassembly 726
Suggestions 727
Reassembly 727
Lift and Tilt Cylinders
Removal
Lift Cylinders 728
Tilt Cylinders 731
Disassembly
Lift Cylinders 733
Tilt Cylinders 734
Inspection after Disassembly 735
Precautions for Reassembly 735
Inspection and Adjustment
Hydraulic Tank 736
Control Valve 737
Lift and Tilt Cylinders 740
Adjusting Method 741
Testing 742
Chapter 8: Mast and Forks
Description 81
Removal and Installation 82
v
TABLE OF CONTENTS
99759-7B110
Disassembly 84
Inspection after Disassembly 86
Reassembly 87
Inspection and Adjustment 88
Forks 88
Chain Tension Adjustment 89
Clearance Adjustment on Lift Bracket 810
Mast Clearance Adjustment 813
Main Roller Shim Replacement 815
Mast Strip Adjustment 815
Tilt Angle Adjustment 816
Lift Cylinder Stroke Adjustment 817
Bleeding Lift Cylinders 817
Service Data 818
Troubleshooting 820
Chapter 9: Troubleshooting
Front Axle and Reduction Differential 91
Brake System 92
Steering System 94
Hydraulic System 96
Rear Axle 98
Mast and Forks 99
Chapter 10: Maintenance Service Data
Maintenance Service Data 101
Front Axle and Reduction Differential 101
Transfer Case 103
Rear Axle 104
Brake System 106
Steering System, 1011
Hydraulic System 1013
Mast and Forks (Simplex Mast) 1016
Mast and Forks 1017
Tightening Torques for Standard Bolts and Nuts 1018
Fine Thread—With Spring Washer 1018
Fine Thread—Without Spring Washer 1018
Coarse Thread—With Spring Washer 1018
Coarse Thread—With Spring Washer 1018
Tightening Torques for Standard Bolts and Nuts with Standard Threads 1019
Coarse Thread—Inches 1019
vi
TABLE OF CONTENTS
99759-7B110
Tightening Torques for Taperlock Studs 1019
Coarse Thread—Inches 1019
Maintenance Chart 1020
Planned Replacement Parts 1026
Lubrication Information 1027
Chart 1027
Fuel and Lubricant Specifications 1028
Recommended Brands of Lubricants 1028
Weight of Major Components (Approximate) 1029
Special Service Tools 1030
Special Tool Illustrations 1031
Inspection Guide 1034

MITSUBISHI FORKLIFT FBC15N FBC18N FBC18LN FBC20N FBC25N FBC25EN FBC25LN FBC30N FBC30LN SERVICE MANUAL:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.