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Mitsubishi Forklift FG15K FD15K FG18K FD18K FG20K FD20K FG25K FD25K FG30K FD30K FG35 FD35K Service Manual – PDF DOWNLOAD

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Mitsubishi Forklift FG15K FD15K FG18K FD18K FG20K FD20K FG25K FD25K FG30K FD30K FG35 FD35K Service Manual – PDF DOWNLOAD

Mitsubishi Forklift FG15K FD15K FG18K FD18K FG20K FD20K FG25K FD25K FG30K FD30K FG35 FD35K Chassis Mast Service Manual – PDF DOWNLOAD

For use with the 4663/4664 Gasoline Engine Service Manual.
For use with the S402/S4S Diesel Engine Service Manual.

Pub.No:99719-53120

F615K EF31A-60001-up
FD15K EF1GB-65001-up
F618K EF31A-85001-up
FD18K EF1GB-85001-up
F620K EF17B-15001-up
FD20K EF18B-15001-up
F625K EF17B-65001-up
FD25K EF1BB-65001-up
FG3OK EF13D-45001-up
FD3OK EF14C-45001-up
F635K EF13D-65001-up
FD35K EF14C-65001-up
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Description

Mitsubishi Forklift FG15K FD15K FG18K FD18K FG20K FD20K FG25K FD25K FG30K FD30K FG35 FD35K Service Manual – PDF DOWNLOAD

DESCRIPTION:

Mitsubishi Forklift FG15K FD15K FG18K FD18K FG20K FD20K FG25K FD25K FG30K FD30K FG35 FD35K Chassis Mast Service Manual – PDF DOWNLOAD

For use with the 4663/4664 Gasoline Engine Service Manual.
For use with the S402/S4S Diesel Engine Service Manual.

Pub.No:99719-53120

F615K EF31A-60001-up
FD15K EF1GB-65001-up
F618K EF31A-85001-up
FD18K EF1GB-85001-up
F620K EF17B-15001-up
FD20K EF18B-15001-up
F625K EF17B-65001-up
FD25K EF1BB-65001-up
FG3OK EF13D-45001-up
FD3OK EF14C-45001-up
F635K EF13D-65001-up
FD35K EF14C-65001-up
FOREWORD:
  • This service manual is a guide to servicing of Mitsubishi Forklift Trucks for 1.5 thru 3.5 ton models. The instructions are grouped by systems to serve the con­ venience of your ready reference. Long productive life of your forklift trucks depends to a great extent on correct servicing – the servicing consistent with what you will learn from this service manual.
  • We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Mitsubishi reserves the right to change specifications or design without notice and without incurring obligation.
For the items pertaining to the engines, refer to the following service manuals:
• 4G63/4G64 Gasoline Engine Service Manual (Pub. No. 99729-74110)
• S4Q2 Diesel Engine Service Manual (Pub. No. 99719-73100)
• 4DQ7/S4S Diesel Engine Service Manual (Pub. No. 99719-75100)

1. Safety :

The proper and safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. – Do not operate these trucks unless you have read and understood the instructions in the SERVICE MANUAL. Improper truck operation is dangerous and could result in injury or death. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

(1) Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
(2) Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when using a hammer or sledge on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly. (5) Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation. (7) To avoid burns, be alert of the hot sections and hot fluids in lines, tubes and compartments, even when idle or off.
(8) Be careful when removing cover plates. Gradually remove the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any springs or other pressures, before removing the last two bolts or nuts completely.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Wrap a cloth around the cap or plug to prevent being sprayed or splashed by liquids under pressure. Be aware that the danger of being sprayed or splashed is ever greater if it is immediately after stopping the truck, as fluids is very hot.

FILE DETAILS:

Mitsubishi Forklift FG15K FD15K FG18K FD18K FG20K FD20K FG25K FD25K FG30K FD30K FG35 FD35K Service Manual – PDF DOWNLOAD

Size: 33.1 MB
Pages :498
Format: PDF
Language: English
Brand: Mitsubishi

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mitsubishi Forklift FG15K FD15K FG18K FD18K FG20K FD20K FG25K FD25K FG30K FD30K FG35 FD35K Service Manual – PDF DOWNLOAD

GroupItems
GENERAL INFORMATIONVehicle Exterior, Models, Serial Number Locations, Dimensions, Technical Data
COOLING SYSTEMFan Belt Removal, Fan Belt Inspection, Fan Belt Adjustment
 

ELECTRICAL SYSTEM

Console Box, Combination Meter, Starter Switch (with Anti-restart Lock), Lighting Switch, Fuse Box, Spare Terminals, Battery Maintenance, Light Bulb Specifications, Electrical System Schematics
POWER TRAINEngine and Transmission
 

POWERSHIFT TRANSMISSION

Hydraulic Circuit, Control, Transmission Assembly, Pump Assembly, Control Valve, Testing Hydraulic Pressure, Adjusting Inching Pedal, Testing Clutch Valve, 10-m (33-ft) Start Acceleration Test
FRONT AXLE AND REDUCTION DIFFER- ENTIALFront Wheels, Front Axle and Reduction Differential, Tooth Contact Patterns and Adjustment
 

REAR AXLE

Rear Axle, Steering Cylinder, Rear Wheels, Rear Axle, Steering Cylinder, Minimum Turning Radius Adjustment
 

BRAKE SYSTEM

Automatic Adjusting Device, Brake Pedal and Assembly, Master Cylinder, Wheel Brakes, Wheel Cylinders, Brake Pedal Adjustment, Bleeding Air Out of the Brake Fluid Line, Brake Test
STEERING SYSTEMSteering System, Steering Control Valve, Tilt Steering Assembly
 

HYDRAULIC SYSTEM

Hydraulic Line, Hydraulic Tank, Hydraulic Pump, Control Valve, Lift and Tilt Cylinders, Down Safety Valve
 

MAST AND FORK

 

Simplex Mast, Duplex Mast, Triplex Mast

 

SERVICE DATA

Tightening Torques for Standard Bolts and Nuts, Periodic Replacement Parts, Fuel and Lubricant Specifications, Recommended Brands of Lubricants, Refill Capacities (Approximate)
 

OPTIONS

 

Plate Fin Type Radiator Kit, Fan Speed Up Kit, Radiator Coolant Level, Warning Kit, Torque Converter Oil Filter Kit, Radiator Net Kit, Combination Lamp and Turn Signal Switch Kit, Back Buzzer Kit, etc.

MITSUBISHI FORKLIFT FG15K FD15K FG18K FD18K FG20K FD20K FG25K FD25K FG30K FD30K FG35 FD35K SERVICE MANUAL – PDF DOWNLOAD:

PLEASE NOTE:

  • This is the SAME exact manual used by your dealers to fix your vehicle.
  • The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
  • Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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