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Mitsubishi FG15N-FG35N & FD15N-FD20CN Forklift Repair Manual PDF

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Mitsubishi Forklift FG15N FG18N FG20CN FG20N FG25N FG30N FG35N FD15N FD18N FD20CN FD30N FD35N Chassis & Mast Service Manual – PDF DOWNLOAD

For use with S4Q2, S4S and K21/K25 Engine Service Manuals.

Pub.No : 99710-5F100

FG15N CF34A-02001-up
FG18N CF34A-41001-up
FG20CN CF34A-61001-up
FG20N CF17E-01001-up
FG25N CF17E-53001-up
FG30N CF13G-02001-up
FG35N CF13G-51001-up
FD15N CF16E-01001-up
FD18N CF16E-41001-up
FD20CN CF16E-61001-up
FD20N CF18D-01001-up
FD25N CF18D-55001-up
FD30N CF14F-03001-up
FD35N CF14F-52001-up

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Description

Mitsubishi Forklift FG15N FG18N FG20CN FG20N FG25N FG30N FG35N FD15N FD18N FD20CN FD30N FD35N Service Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi Forklift FG15N FG18N FG20CN FG20N FG25N FG30N FG35N FD15N FD18N FD20CN FD30N FD35N Service Manual – PDF DOWNLOAD

Size: 493 MB
Pages :5709
Format: PDF
Language: English
Brand: Mitsubishi

MITSUBISHI FORKLIFT FG15N FG18N FG20CN FG20N FG25N FG30N FG35N FD15N FD18N FD20CN SERVICE MANUAL:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Mitsubishi Forklift FG15N FG18N FG20CN FG20N FG25N FG30N FG35N FD15N FD18N FD20CN FD30N FD35N Chassis & Mast Service Manual – PDF DOWNLOAD

For use with S4Q2, S4S and K21/K25 Engine Service Manuals.

Pub.No : 99710-5F100

FG15N CF34A-02001-up
FG18N CF34A-41001-up
FG20CN CF34A-61001-up
FG20N CF17E-01001-up
FG25N CF17E-53001-up
FG30N CF13G-02001-up
FG35N CF13G-51001-up
FD15N CF16E-01001-up
FD18N CF16E-41001-up
FD20CN CF16E-61001-up
FD20N CF18D-01001-up
FD25N CF18D-55001-up
FD30N CF14F-03001-up
FD35N CF14F-52001-up

FOREWORD:

This service manual is a guide for servicing Mitsubishi forklift trucks. For your convenience the instructions are grouped by systems as a ready reference. The long productive life of your forklift truck(s) depends on regular and proper servicing. Servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair, or rebuild job. The descriptions, illustrations, and specifications contained in this manual are for trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations. The trucks listed in this manual are powered by K21 or K25 gasoline engines or S4Q2 or S4S diesel engines. For engine servicing, please refer to the applicable engine service manual.

K21 or K25 Gasoline engine
S4Q2 or S4S Diesel engine

1. Safety :

The proper and safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. – Do not operate these trucks unless you have read and understood the instructions in the SERVICE MANUAL. Improper truck operation is dangerous and could result in injury or death. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

(1) Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
(2) Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when using a hammer or sledge on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly. (5) Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation. (7) To avoid burns, be alert of the hot sections and hot fluids in lines, tubes and compartments, even when idle or off.
(8) Be careful when removing cover plates. Gradually remove the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any springs or other pressures, before removing the last two bolts or nuts completely.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Wrap a cloth around the cap or plug to prevent being sprayed or splashed by liquids under pressure. Be aware that the danger of being sprayed or splashed is ever greater if it is immediately after stopping the truck, as fluids is very hot.

TABLE OF CONTENTS:

Mitsubishi Forklift FG15N FG18N FG20CN FG20N FG25N FG30N FG35N FD15N FD18N FD20CN FD30N FD35N Service Manual – PDF DOWNLOAD

GENERAL INFOMATION Truck Models Covered, Serial Number Locations,
Dimensions, Technical Data
COOLING SYSTEM Fan Belt Removal and Installation, Fan Belt Tension
ELECTRICAL SYSTEM Console Box, Chassis Electrical Devices,
Battery Maintenance, Electrical Schematic
CONTROLLERS Main Functions of Controller, Input/Output Monitor,
Error Codes and Troubleshooting
POWER TRAIN Removal and Installation of Power Line
POWERSHIFT TRANSMISSION
Torque Converter,
Singe Speed Powershift Transmission Control Valve,
Automatic Two-Speed Transmission
FRONT AXLE AND
REDUCTION DIFFERENTIAL Front Tire, Front Axle, Reduction, Differential
REAR AXLE Rear Axle, Rear Tire
BRAKE SYSTEM Master Cylinder, Wheel Brake, Brake Booster
STEERING SYSTEM Steering Gear, Power Cylinder, Flow Divider
HYDRAULIC SYSTEM Tank, Pump, Control Valve, Lift and Tilt Cylinders,
Flow Regulator Valve, Down Safety Valve
MAST AND FORKS Simplex and Duplex Masts, Triplex Mast
SERVICE DATA
Maintenance Standard, Maintenance Schedule,
Periodic Replacement Parts, Lubrication Instruction,
Special Tool Needed

PLEASE NOTE:

  • This is the SAME MANUAL used by the dealerships to diagnose your vehicle
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