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Mitsubishi Forklift FGC15N FGC18N FGC20CN FGC20N FGC20N HO FGC25N FGC25N HO FGC28N Service Manual

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Mitsubishi Forklift FGC15N FGC18N FGC20CN FGC20N FGC20N HO FGC25N FGC25N HO FGC28N FGC30N FGC33N Chassis, Mast & Options Service Manual – PDF DOWNLOAD

For use with K21/K25 Engine Service Manual.

Pub.No : 99719-MC120

FGC15N AF81F-10121-up
FGC18N AF81F-10121-up
FGC20CN AF81F-60121-up
FGC20N AF82F-10121-up
FGC20N HO AF90-10121-20120
FGC25N AF82F-10121-up
FGC25N HO AF90-10121-20120
FGC28N AF83F-10121-20120
FGC30N AF83F-10121-up
FGC33N AF83F-60121-up

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Description

Mitsubishi Forklift FGC15N FGC18N FGC20CN FGC20N FGC20N HO FGC25N FGC25N HO FGC28N FGC30N FGC33N Service Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi Forklift FGC15N FGC18N FGC20CN FGC20N FGC20N HO FGC25N FGC25N HO FGC28N FGC30N FGC33N Service Manual – PDF DOWNLOAD

Size: 58.9 MB
Pages :853
Format: PDF
Language: English
Brand: Mitsubishi

DESCRIPTION:

Mitsubishi Forklift FGC15N FGC18N FGC20CN FGC20N FGC20N HO FGC25N FGC25N HO FGC28N FGC30N FGC33N Chassis, Mast & Options Service Manual – PDF DOWNLOAD

For use with K21/K25 Engine Service Manual.

Pub.No : 99719-MC120

FGC15N AF81F-10121-up
FGC18N AF81F-10121-up
FGC20CN AF81F-60121-up
FGC20N AF82F-10121-up
FGC20N HO AF90-10121-20120
FGC25N AF82F-10121-up
FGC25N HO AF90-10121-20120
FGC28N AF83F-10121-20120
FGC30N AF83F-10121-up
FGC33N AF83F-60121-up

FOREWORD:

  • This service manual is a guide for servicing Mitsubishi Forklift Trucks. For your convenience the instructions are grouped by systems as a ready reference. Long productive life of your forklift truck(s) depends on regular and proper servicing. Servicing consistent with what you will learn by reading this service manual.
  • Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual are for trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or design without notice and without incurring obligation. The trucks listed in this manual are powered by K21/K25 gasoline engines. For the engine servicing, please refer to the applicable engine service manual.

Truck models covered in this manual:

• Gasoline Engine Truck . . . . . . . . . . . . . . . . Equipped with K21/K25 Gasoline engine

1. Safety :

The proper and safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. – Do not operate these trucks unless you have read and understood the instructions in the SERVICE MANUAL. Improper truck operation is dangerous and could result in injury or death. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

(1) Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
(2) Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when using a hammer or sledge on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly. (5) Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation. (7) To avoid burns, be alert of the hot sections and hot fluids in lines, tubes and compartments, even when idle or off.
(8) Be careful when removing cover plates. Gradually remove the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any springs or other pressures, before removing the last two bolts or nuts completely.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Wrap a cloth around the cap or plug to prevent being sprayed or splashed by liquids under pressure. Be aware that the danger of being sprayed or splashed is ever greater if it is immediately after stopping the truck, as fluids is very hot.

TABLE OF CONTENTS:

Mitsubishi Forklift FGC15N FGC18N FGC20CN FGC20N FGC20N HO FGC25N FGC25N HO FGC28N FGC30N FGC33N Service Manual – PDF DOWNLOAD

GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations,
Dimensions, Technical Data
COOLING SYSTEM
Fan Removal and Installation, Fan Belt Inspection and Adjustment
ELECTRICAL SYSTEM
Console Box, Chassis Electrical Devices, Battery Maintenance, Electrical
System Schematic
CONTROLLERS
Main Functions, Service Tool Functions, Input/Output Monitor,
Error Codes and Troubleshooting
POWER TRAIN
Removal and Installation
POWERSHIFT TRANSMISSION
Torque Converter, 1-speed Transmission, Control Valve
FRONT AXLE
Front Tires, Front Axle
REDUCTION DIFFERENTIAL
Reduction and Differential
REAR AXLE
Rear Tires, Rear Axle, Toe-in, Minimum Turning Radius
BRAKE SYSTEM
Master Cylinder, Wheel Cylinders, Wheel Brakes, Brake Booster
STEERING SYSTEM
Steering Gear, Power Cylinder, Flow Divider
HYDRAULIC SYSTEM
Hydraulic Tank, Gear Pump, Control Valve, Lift and Tilt Cylinders,
Flow Regulator Valve, Down Safety Valve
MAST AND FORKS
Simplex Mast, Duplex Mast, Triplex Mast
SERVICE DATA
Maintenance Schedule, Tightening Torques for Standard Bolts and Nuts,
Parts to be Changed Periodically, Lubrication Instructions, Special Tools

MITSUBISHI FORKLIFT FGC15N FGC18N FGC20CN FGC20N FGC20N HO FGC25N FGC25N HO FGC28N SERVICE MANUAL:

IMAGES PREVIEW OF THE MANUAL:

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